Alkali preparation tank with disturbance device

By designing a structure with a disturbance device in the alkali-distribution tank, including axle rod, disturbance plate, scraper and other components, the problem of uneven mixing of alkaline materials during preparation is solved, the formulation effect is improved and the maintenance process is simplified.

CN222724106UActive Publication Date: 2025-04-08JIANGXI GANNAN HAIXIN PHARMA
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Patent Information

Application Number
CN202421305850.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-08
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing alkaline dispensing tanks have not been equipped with a disturbing mechanism, which leads to uneven mixing of alkaline materials during preparation, reducing the effectiveness of the alkaline dispensing tanks.

Method used

A alkali-equipped tank with disturbance device is designed, including axle rod, disturbance plate, connecting column, scraper rod, gear and motor. The gear drives the gear to rotate through the motor, and the gear drives the shaft rod and disturbance plate to achieve uniform mixing of alkaline materials and clean the inner wall of the tank body through the scraper rod.

Benefits of technology

By setting up a disturbance device, the problem of uneven mixing of alkaline materials during preparation is effectively avoided, the preparation effect of alkaline materials is improved, and the maintenance process of equipment is simplified.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222724106U_ABST
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Abstract

The utility model provides an alkali preparation tank with a disturbance device, which relates to the technical field of alkali preparation tanks, including a bracket and a tank body, wherein a feed pipe is fixedly installed on the top of the tank body. In the utility model, a shaft rod, a disturbance plate, a connecting column, a scraper rod, a gear one, a motor and a gear two are arranged, and the motor drives the gear two to rotate, and the gear two drives the gear one to rotate during the rotation process, and the gear one drives the shaft rod to rotate inside the top of the tank body during the rotation process, and the shaft rod drives multiple groups of disturbance plates to rotate during the rotation process, and the disturbance plates will evenly mix the alkaline materials during the rotation process, and at the same time, the shaft rod drives the connecting column to rotate during the rotation process, and the connecting column drives the scraper rod to rotate during the rotation process, and the scraper rod will scrape off the alkaline materials adhered to the inner wall of the tank body during the rotation process, thereby improving the preparation effect of the alkaline materials and effectively avoiding the uneven mixing of the alkaline materials during the preparation.
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Description

Technical Field

[0001] The utility model relates to the technical field of alkali preparation tanks, in particular to an alkali preparation tank with a disturbance device. Background Art

[0002] Alkali preparation tank is a container for storing and preparing alkaline solution. Publication No. CN213102051U discloses an acid and alkali preparation tank, including a liquid preparation tank, a controller, a pure acid tank body, a pure alkali tank body and a pure water tank body, wherein a cyclone demister plate is arranged at the upper end of the liquid preparation tank, and a density sensor, a pressure sensor, a PH sensor and a temperature sensor are arranged at the bottom end of the liquid preparation tank, and the density sensor, the pressure sensor, the PH sensor and the temperature sensor are connected to the controller respectively; the utility model adjusts the acid and water inflow by setting a density sensor and a liquid level sensor to test the density of the acid solution, so as to automatically prepare a high-precision mixed liquid, and a circulating pump and a cooling pool are provided to circulate and cool the mixture, effectively improving the mixing efficiency and accuracy; the utility model is provided with a cyclone demister plate, which can timely absorb the acid mist generated in the acid and alkali preparation process, avoid environmental pollution, and is safe and environmentally friendly. However, the alkali preparation tank is not provided with a disturbance mechanism, which causes the alkaline material to be easily mixed unevenly during preparation, thereby reducing the use effect of the alkali preparation tank. The alkali preparation tank still has shortcomings and needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: an alkali preparation tank with a disturbance device, comprising a bracket and a tank body, a feed pipe is fixedly installed on the top of the tank body, a discharge pipe is fixedly installed on the bottom of the tank body, a valve is fixedly installed on the outer wall of the discharge pipe, a shaft rod is installed inside the top of the tank body, a disturbance plate is evenly fixedly installed on the outer wall of the shaft rod, connecting columns are symmetrically fixedly installed on the outer wall of the shaft rod, a scraper rod is fixedly installed on one end of the connecting column away from the shaft rod, a gear 1 is fixedly installed on the top of the shaft rod, a motor is fixedly installed on the top of the tank body, and a gear 2 is fixedly installed on the output end of the motor.

[0005] Preferably, the gear 2 and the gear 1 are meshed with each other, and the shaft rod and the tank body are connected via a bearing. Here, the rotation effect of the shaft rod is improved by meshing with each other and connecting with the bearing.

[0006] Preferably, the bracket is located on the outer wall of the tank body, and the bracket is fixedly connected to the tank body. Here, the stability of the tank body during use is improved by the fixed connection.

[0007] Preferably, a bottom block is symmetrically fixedly mounted on the bottom of the bracket, and the bottom block is in a truncated cone shape. Here, the contact area between the bracket and the ground is increased by the truncated cone-shaped bottom block, thereby improving the stability of the bracket when in use.

[0008] Preferably, the scraper rod is rotatably connected to the tank body, thereby improving the cleaning efficiency of the inner wall of the tank body through the rotatable connection.

[0009] Preferably, bolts are symmetrically fixedly installed on the top of the tank body, connecting ears are installed on the outer wall of the bolts, a protective cover is fixedly installed on the inner side of the connecting ears, and a nut is threadedly connected to the outer wall of the bolt. Here, the nut is removed from the bolt by rotating it in sequence, and then the protective cover is pulled upward to drive the connecting ears to slide upward on the outer wall of the bolt. After sliding a certain distance, the protective cover can be removed, thereby making it convenient for operators to maintain the motor, gear one and gear two.

[0010] Preferably, the connecting ear is slidably connected to the bolt. Here, the efficiency of disassembling and assembling the connecting ear is improved by the sliding connection.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. In the utility model, a shaft rod, a disturbance plate, a connecting column, a scraper rod, a gear 1, a motor and a gear 2 are provided. The motor drives the gear 2 to rotate, and the gear 2 drives the gear 1 to rotate during the rotation process. The gear 1 drives the shaft rod to rotate inside the top of the tank body during the rotation process. The shaft rod drives multiple groups of disturbance plates to rotate during the rotation process. The disturbance plates will evenly mix the alkaline materials during the rotation process. At the same time, the shaft rod drives the connecting column to rotate during the rotation process. The connecting column drives the scraper rod to rotate during the rotation process. The scraper rod will scrape off the alkaline materials adhered to the inner wall of the tank body during the rotation process, thereby improving the preparation effect of the alkaline materials and effectively avoiding the uneven mixing of the alkaline materials during the preparation.

[0013] 2. In the utility model, bolts, connecting ears and nuts are provided, and the nuts are removed from the bolts by rotating them in sequence. After removal, the protective cover is pulled upward to drive the connecting ears to slide upward on the outer wall of the bolt. After sliding a certain distance, the protective cover can be removed, thereby making it convenient for operators to maintain the motor, gear one and gear two. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides a schematic diagram of the overall structure of an alkali preparation tank with a disturbance device;

[0015] Figure 2 The utility model provides a schematic diagram of the internal structure of an alkali preparation tank with a disturbance device;

[0016] Figure 3 A schematic diagram of a partial explosion structure of an alkali preparation tank with a disturbance device is proposed for the utility model;

[0017] Figure 4 The utility model proposes a alkali preparation tank with a disturbance device Figure 3 Enlarged view of point A in the middle.

[0018] Legend:

[0019] 1. Bracket; 2. Tank body; 3. Feed pipe; 4. Discharge pipe; 5. Valve; 6. Shaft; 7. Disturbance plate; 8. Connecting column; 9. Scraper rod; 10. Gear 1; 11. Motor; 12. Gear 2; 13. Bolt; 14. Connecting ear; 15. Protective cover; 16. Nut; 17. Bottom block. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1

[0023] See also Figure 1-4The utility model provides a technical solution: an alkali preparation tank with a disturbance device, comprising a bracket 1 and a tank body 2, a feed pipe 3 is fixedly installed on the top of the tank body 2, a discharge pipe 4 is fixedly installed on the bottom of the tank body 2, a valve 5 is fixedly installed on the outer wall of the discharge pipe 4, a shaft rod 6 is installed inside the top of the tank body 2, a disturbance plate 7 is evenly fixedly installed on the outer wall of the shaft rod 6, a connecting column 8 is symmetrically fixedly installed on the outer wall of the shaft rod 6, a scraper rod 9 is fixedly installed on the end of the connecting column 8 away from the shaft rod 6, a gear 10 is fixedly installed on the top of the shaft rod 6, a motor 11 is fixedly installed on the top of the tank body 2, and a gear 2 12 is fixedly installed on the output end of the motor 11. By arranging the shaft rod 6, the disturbance plate 7, the connecting column 8, the scraper rod 9, the gear 10, the motor 11 and the gear 2 12, the motor 11 drives the gear 2 12 to rotate, the gear 2 12 will drive the gear 10 to rotate during the rotation, the gear 10 will drive the shaft rod 6 to rotate inside the top of the tank body 2 during the rotation, the shaft rod 6 will drive multiple groups of disturbance plates 7 to rotate during the rotation, the disturbance plates 7 will evenly mix the alkaline materials during the rotation, and the shaft rod 6 will drive the connecting column 8 to rotate during the rotation, the connecting column 8 will drive the scraper rod 9 to rotate during the rotation, the scraper rod 9 will scrape off the alkaline materials adhered to the inner wall of the tank body 2 during the rotation, thereby improving the preparation effect of the alkaline materials and effectively avoiding the uneven mixing of the alkaline materials during the preparation.

[0024] See also Figure 1-4 The gear 2 12 and the gear 1 10 are meshed with each other, and the shaft 6 is connected to the tank body 2 through a bearing. The rotation effect of the shaft 6 is improved by meshing with each other and connecting with the bearing. The bracket 1 is located on the outer wall of the tank body 2. The bracket 1 is fixedly connected to the tank body 2. The stability of the tank body 2 during use is improved by the fixed connection. A bottom block 17 is symmetrically fixedly installed at the bottom of the bracket 1. The bottom block 17 is in a truncated cone shape. The contact area between the bracket 1 and the ground is increased by the truncated cone-shaped bottom block 17, thereby improving the stability of the bracket 1 during use. The scraper rod 9 is rotationally connected to the tank body 2, and the cleaning efficiency of the inner wall of the tank body 2 is improved by the rotational connection.

[0025] Embodiment 2

[0026] See also Figure 3-4The top of the tank body 2 is symmetrically fixed with bolts 13, the outer wall of the bolt 13 is installed with a connecting ear 14, the inner side of the connecting ear 14 is fixedly installed with a protective cover 15, the outer wall of the bolt 13 is threadedly connected with a nut 16, the nut 16 is removed from the bolt 13 by rotating it in sequence, and then the protective cover 15 is pulled upward to drive the connecting ear 14 to slide upward on the outer wall of the bolt 13 after removal, and the protective cover 15 can be disassembled after sliding a certain distance, thereby making it convenient for the operator to maintain the motor 11, gear 10 and gear 2 12, and the connecting ear 14 is slidably connected to the bolt 13, and the disassembly and assembly efficiency of the connecting ear 14 is improved through the sliding connection.

[0027] Working principle: when in use, first add the alkaline material from the feed pipe 3 into the tank body 2, and then start the motor 11 after adding. When the motor 11 is working, it will drive the gear 2 12 to rotate, and the gear 2 12 will drive the gear 1 10 to rotate during the rotation process. The gear 10 will drive the shaft 6 to rotate inside the top of the tank body 2 during the rotation process. The shaft 6 will drive multiple groups of disturbance plates 7 to rotate during the rotation process. The disturbance plates 7 will evenly mix the alkaline materials during the rotation process. At the same time, the shaft 6 will drive the connecting column 8 to rotate during the rotation process. The connecting column 8 will drive the scraper 9 to rotate during the rotation process. The scraper 9 will scrape off the alkaline material adhered to the inner wall of the tank body 2 during the rotation process, thereby improving the preparation effect of the alkaline material and effectively avoiding the uneven mixing of the alkaline material during the preparation. After the preparation is completed, the valve 5 can be opened to discharge the alkaline solution from the discharge pipe 4. When the motor 11, gear one 10 and gear two 12 on the device fail and need maintenance, they can be removed from the bolt 13 by rotating the nut 16 in sequence. After removal, the protective cover 15 is pulled upward to drive the connecting ear 14 to slide upward on the outer wall of the bolt 13. After sliding a certain distance, the protective cover 15 can be removed, thereby making it convenient for the operator to maintain the motor 11, gear one 10 and gear two 12.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A alkali preparation tank with a disturbance device, comprising a support (1) and a tank body (2), characterized in that: A feed pipe (3) is fixedly mounted on the top of the tank body (2), a discharge pipe (4) is fixedly mounted on the bottom of the tank body (2), a valve (5) is fixedly mounted on the outer wall of the discharge pipe (4), a shaft (6) is mounted inside the top of the tank body (2), a disturbance plate (7) is evenly fixedly mounted on the outer wall of the shaft (6), a connecting column (8) is symmetrically fixedly mounted on the outer wall of the shaft (6), a scraper rod (9) is fixedly mounted on one end of the connecting column (8) away from the shaft (6), a gear one (10) is fixedly mounted on the top of the shaft (6), a motor (11) is fixedly mounted on the top of the tank body (2), and a gear two (12) is fixedly mounted on the output end of the motor (11).

2. The alkali preparation tank with a disturbance device according to claim 1, characterized in that: The gear 2 (12) and the gear 1 (10) are meshed with each other, and the shaft (6) and the tank body (2) are connected via a bearing.

3. The alkali preparation tank with a disturbance device according to claim 1, characterized in that: The bracket (1) is located on the outer wall of the tank body (2), and the bracket (1) and the tank body (2) are fixedly connected.

4. The alkali preparation tank with a disturbance device according to claim 1, characterized in that: A bottom block (17) is symmetrically fixedly mounted on the bottom of the bracket (1), and the bottom block (17) is in a truncated cone shape.

5. The alkali preparation tank with a disturbance device according to claim 1, characterized in that: The scraper rod (9) is rotatably connected to the tank body (2).

6. The alkali preparation tank with a disturbance device according to claim 1, characterized in that: Bolts (13) are symmetrically fixedly installed on the top of the tank body (2), connecting ears (14) are installed on the outer wall of the bolts (13), a protective cover (15) is fixedly installed on the inner side of the connecting ears (14), and a nut (16) is threadedly connected to the outer wall of the bolts (13).

7. The alkali preparation tank with a disturbance device according to claim 6, characterized in that: The connecting ear (14) is slidably connected to the bolt (13).

Citation Information

Patent Citations

  • Acid and alkali preparation tank

    CN213102051U