A coal tar separation reactor

By using tooth ring and gear structure in the coal tar separation reactor to drive the cleaning head to rotate, the problems of tar accumulation at the bottom of the reactor and the oil outlet blockage are solved, and more efficient cleaning and maintenance are achieved.

CN222724298UActive Publication Date: 2025-04-08HUBEI JINWANHAO SOLID WASTE DISPOSAL CO LTD
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Patent Information

Application Number
CN202420639473.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-08
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

After a long-term use of the existing coal tar separation reactor, a large amount of tar accumulation will be generated at the bottom, causing the tar accumulation to adhere to the bottom of the barrel, the oil outlet is blocked, and it is difficult to clean.

Method used

A coal tar separation reactor is designed, adopting a toothed ring and a gear structure. Through the meshing of the gear and the toothed ring, the second rotation shaft and the cleaning head are driven to rotate. The cleaning head is used to clean the tar accumulation at the bottom of the reaction vessel to prevent clogging.

Benefits of technology

It effectively prevents the accumulation and adhesion of tar accumulation at the bottom of the reactor, avoids the oil outlet blockage, simplifies the cleaning process, and improves the use efficiency and maintenance convenience of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a coal tar separation reactor, which belongs to the technical field of reactors, and comprises a reactor body, the upper end of the reactor body is slidably connected to a cover, the upper end of the cover is fixedly connected to a gear ring, two second rotating shafts are rotatably connected in the cover, the circumferential surfaces of the two second rotating shafts are fixedly connected to two gears, and a power mechanism is arranged on the upper side of the cover. The utility model solves the problem that the traditional coal tar separation reactor fails to clean the tar deposits at the bottom of the barrel to prevent the oil outlet from being blocked, and also solves the problem that if the tar deposits at the bottom are not cleaned for a long time, the tar deposits will be completely adhered to the bottom of the barrel, and it will be extremely difficult for the subsequent user to clean the container when taking it out for cleaning.
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Description

Technical Field

[0001] The utility model belongs to the technical field of separation reaction kettles, and in particular relates to a coal tar separation reaction kettle. Background Art

[0002] In the prior art, coal tar is a black or brown viscous liquid, also known as coal tar, with an odor similar to naphthalene or aromatic hydrocarbons. It is mainly a mixture of phenols, aromatic hydrocarbons and heterocyclic compounds. Coal tar is mainly used to fractionate various phenols, aromatic hydrocarbons, alkanes, etc., and can be used to make other dyes or drugs. The output of coal tar, as a by-product of coal chemical industry, is increasing year by year. For medium and low temperature coal tar with higher utilization value, it mainly contains aliphatic hydrocarbon compounds, aromatic hydrocarbon compounds and phenolic compounds, among which aliphatic hydrocarbon compounds are important components of fuel oils such as gasoline and diesel, and phenolic compounds are important chemical raw materials, which are widely used in synthetic fibers, engineering plastics, plasticizers, etc.

[0003] The authorization publication number "CN213254398U" records "a coal tar separation reactor". The utility model belongs to the technical field of coal tar recovery production, and specifically relates to a coal tar separation reactor. As a pretreatment device in the coal tar separation production process, it effectively removes impurities and sundries in the coal tar production and recovery process, and improves the coal tar production separation quality. It includes a reactor body, an oil filling port is arranged on the reactor body, and a composite stirring device is arranged inside the reactor body, and the composite stirring device is connected to the stirring motor arranged on the top of the reactor body; a separation agent dosing port is also arranged on the reactor body, and a quantitative dosing device is arranged on the separation agent dosing port; a separation heating device is arranged on the outside of the reactor body, and a heavy oil outlet and a light oil outlet are respectively arranged at the bottom of the reactor body. The coal tar separation reactor with a new structural design improves the production separation efficiency of coal tar, reduces the production cost of the enterprise, and reduces the production energy consumption of the enterprise.

[0004] Although the above technical solution improves the production and separation efficiency of coal tar and reduces the production cost and energy consumption of the enterprise, a large amount of tar deposits will be generated at the bottom of the reactor after long-term use. If the tar deposits at the bottom are not cleaned for a long time, the tar deposits will be completely adhered to the bottom of the barrel and the oil outlet may be blocked. At the same time, it will be extremely difficult for subsequent users to clean the container when taking it out for cleaning. Utility Model Content

[0005] The utility model aims to provide a coal tar separation reactor, aiming to solve the problem in the prior art that a large amount of tar deposits will be generated at the bottom of the reactor after long-term use, and if the tar deposits at the bottom are not cleaned for a long time, the tar deposits will be completely adhered to the bottom layer of the barrel and the oil outlet may be blocked, and it will be extremely difficult to clean when the subsequent user takes out the container for cleaning.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A coal tar separation reactor comprises:

[0008] Reactor body;

[0009] A machine cover, wherein the machine cover is slidably connected to the upper end of the reactor body;

[0010] A gear ring, the gear ring being fixedly connected to the upper end of the cover;

[0011] A second rotating shaft, wherein two second rotating shafts are provided, and both of the two second rotating shafts are rotatably connected in the cover;

[0012] Gears, wherein two gears are provided, and the two gears are respectively fixedly connected to the circumferential surfaces of the two second rotating shafts;

[0013] The power mechanism is arranged on the upper side of the machine cover.

[0014] As a preferred solution of the utility model, the power mechanism includes:

[0015] An assistant, each of which is arranged on the upper side of the two second rotating shafts;

[0016] A first rotating shaft, wherein the first rotating shaft is rotatably connected in the cover, and the assistant is fixedly connected to a circumferential surface of the first rotating shaft;

[0017] A top platform, the top platform being fixedly connected to the upper end of the machine cover;

[0018] The motor is fixedly connected to the upper end of the top platform, and the first rotating shaft is arranged in the motor.

[0019] As a preferred solution of the utility model, two cleaning heads are fixedly connected to the circumferential surfaces of the two second rotating shafts respectively, and a stirring blade is fixedly connected to the circumferential surface of the first rotating shaft.

[0020] As a preferred solution of the utility model, the lower end of the reactor body is fixedly connected to two bases, one side of the reactor body is provided with a heavy oil port, and one side of the reactor body is provided with a light oil port.

[0021] As a preferred solution of the utility model, a pipeline is provided on one side of the reactor body, a storage device is fixedly connected to the upper end of the pipeline, and a sliding groove is provided on the upper side of the machine cover.

[0022] As a preferred solution of the utility model, an oil outlet is fixedly connected to the lower end of the reactor body, a filter is arranged inside the oil outlet, and an inner tank is fixedly connected inside the reactor body.

[0023] Compared with the prior art, the utility model has the following beneficial effects:

[0024] (1) The utility model has a pipeline that guides the separation liquid stored in the storage device and introduces it into the inner tank to further enhance the separation of tar. The storage device has the function of storing the separation liquid. The sliding groove is opened inside the machine cover to ensure the stability of the second rotating shaft rotating in the gear ring.

[0025] (2) The utility model solves the problem that a large amount of tar deposits will be generated at the bottom of a traditional coal tar separation reactor after long-term use. If the tar deposits at the bottom are not cleaned for a long time, the tar deposits will be completely adhered to the bottom of the barrel and the oil outlet may be blocked. At the same time, it will be extremely difficult for subsequent users to take out the container for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 This is a schematic diagram of the overall structure of the coal tar separation reactor of the utility model;

[0028] Figure 2 It is the first cross-sectional view of the utility model;

[0029] Figure 3 This is a schematic diagram of the explosion of the coal tar separation reactor of the utility model;

[0030] Figure 4 It is a second cross-sectional view of the utility model;

[0031] As shown in the figure: 1. Reactor body; 2. Top platform; 3. Motor; 4. Machine cover; 5. Gear ring; 6. Gear; 7. Assistant; 8. First rotating shaft; 9. Second rotating shaft; 10. Stirring blade; 11. Cleaning head; 12. Heavy oil port; 13. Light oil port; 14. Pipeline; 15. Oil outlet; 16. Filter; 17. Storage device; 18. Base; 19. Inner tank; 20. Sliding groove. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figures 1 to 4 As shown, an embodiment of the utility model provides a coal tar separation reactor, including a reactor body 1, the upper end of the reactor body 1 is slidably connected to a cover 4, the upper end of the cover 4 is fixedly connected to a gear ring 5, two second rotating shafts 9 are rotatably connected inside the cover 4, the circumferential surfaces of the two second rotating shafts 9 are fixedly connected to two gears 6, and a power mechanism is arranged on the upper side of the cover 4. Specifically in this embodiment, the cover 4 has the function of supporting and installing the top platform 2 and the motor 3 as a whole, and at the same time, the cover 4 has the function of ensuring that the interior is completely sealed when the reactor body 1 is working, and ensuring that the liquid in the reactor body 1 will not splash out. The interior of the reactor body 1 is provided with a second layer of inner liner 19. Through the design of the second layer, further sealing is achieved to ensure that the tar inside the reactor body 1 will not flow out when the reactor body 1 is working. The gear ring 5 has the function of cooperating with the gear 6, and at the same time, the gear ring 5 and the gear 6 are meshed. When the gear 6 starts to rotate, through the gear The meshing between gear 6 and the gear ring 5 allows gear 6 to continuously rotate in the gear ring 5. When gear 6 rotates in the gear ring 5, gear 6 also maintains its own continuous rotation. Gear 6 is fixedly connected to the second rotating shaft 9, so when gear 6 rotates, the second rotating shaft 9 will also be driven to rotate continuously. Then, the cleaning head 11 is driven by the second rotating shaft 9 to continuously rotate to clean the deposits at the bottom of the inner tank 19 to prevent the oil outlet 15 from being blocked. The power mechanism has the function of providing power to realize the rotation of the first rotating shaft 8 and the second rotating shaft 9.

[0034] See also Figures 1 to 4As shown, the power mechanism includes an assistant 7, a first rotating shaft 8, a top platform 2 and a motor 3. The assistants 7 are arranged on the upper side of the two second rotating shafts 9. The first rotating shaft 8 is rotatably connected to the inside of the machine cover 4. The assistant 7 is fixedly connected to the circumferential surface of the first rotating shaft 8. The top platform 2 is fixedly connected to the upper end of the machine cover 4. The motor 3 is fixedly connected to the upper end of the top platform 2. The first rotating shaft 8 is arranged in the motor 3. Specifically in the present embodiment, the assistant 7 has the function of allowing the two second rotating shafts 9 to rotate on the left and right sides of the assistant 7, and the assistant 7 is fixed on the circumferential surface of the first rotating shaft 8. The main function of the assistant 7 is that when the first rotating shaft 8 realizes the rotation function, the two second rotating shafts 9 are driven to rotate through the assistant 7, and then the gear 6 is driven to rotate, and then the second rotating shaft 9 is realized by the rotation coordination of the gear 6 and the gear ring 5. The top platform 2 has the function of carrying and installing the motor 3. At the same time, a part for connecting to an external power supply to supply power to the entire device is installed directly above the top platform 2. At the same time, a part for controlling the opening and closing of the specific functions of the entire device is also installed above the top platform 2. The motor 3 provides kinetic energy to the first rotating shaft 8, and then the rotation function of the first rotating shaft 8 is realized through the coordination of the motor 3 and the first rotating shaft 8.

[0035] See also Figures 1 to 4 As shown, the circumferential surfaces of the two second rotating shafts 9 are respectively fixedly connected with two cleaning heads 11, and the circumferential surface of the first rotating shaft 8 is fixedly connected with a stirring blade 10. The cleaning head 11 has the function of cleaning the tar deposits at the bottom of the inner tank 19. At the same time, the shape of the cleaning head 11 is a brush shape, which has the function of strengthening the cleaning function of the cleaning head 11. At the same time, the rotation of the two cleaning heads 11 also has the function of assisting the stirring blade 10 to stir and separate the tar. The stirring blade 10 is the main body for stirring the tar. The rotation of the stirring blade 10 is realized by realizing the rotation function of the first rotating shaft 8. The lower end of the reactor body 1 is fixedly connected with two bases 18. One side of the reactor body 1 is provided with a heavy oil port 12, and one side of the reactor body 1 is provided with a light oil port 13. The base 18 has the function of supporting the installation device as a whole. The base 18 is the force point of the whole device. The heavy oil port 12 is an oil outlet, specifically a heavy oil outlet, and the light oil port 13 is also an oil outlet, specifically a light oil outlet.

[0036] See also Figures 1 to 4As shown, a pipe 14 is provided on one side of the reactor body 1, and a storage 17 is fixedly connected to the upper end of the pipe 14, and a sliding groove 20 is provided on the upper side of the cover 4. The pipe 14 has the function of guiding the separation liquid stored in the storage 17 to the inner tank 19 to further strengthen the separation of tar, and the storage 17 has the function of storing the separation liquid. The sliding groove 20 is provided inside the cover 4 to ensure the stability of the second rotating shaft 9 rotating in the gear ring 5. An oil outlet 15 is fixedly connected to the lower end of the reactor body 1, and a filter plate 16 is provided in the oil outlet 15. The reactor body 1 is fixedly connected with the inner tank 19. In this embodiment, the oil outlet 15 has the function of flowing out the remaining separated oil, and the filter plate 16 has the function of further filtering the residue in the oil. The inner tank 19 serves as the second layer inside the reactor body 1, and is also a container for separating tar.

[0037] The working principle and use process of the utility model are as follows: first, open the machine cover 4, pour tar into the inner tank 19, then install the machine cover 4 back on the top of the reactor body 1, then activate the motor 3, then the motor 3 provides power supply for the first rotating shaft 8 to provide the rotation function, then the first rotating shaft 8 drives the assistor 7 to start rotating, then the assistor 7 drives the two second rotating shafts 9 to start rotating along the sliding groove 20, then while the second rotating shaft 9 rotates, it drives the gear 6 to rotate on the gear ring 5, then through the meshing between the gear ring 5 and the gear 6, then the self-rotation of the gear 6 and the second rotating shaft 9 is realized, then the first rotating shaft 8 drives the stirring blade 10 to rotate, and the two second rotating shafts 9 drive the cleaning head 11 to rotate to start stirring, and at the same time clean The head 11 also continuously cleans the bottom of the reactor body 1 to prevent the tar deposits from hardening and clogging. After the stirring is completed, the tar in the inner tank 19 is statically separated into two layers, the upper layer is light oil, and the lower layer is heavy oil. The light oil port 13 and the heavy oil port 12 are connected to an external device to suck out, and then the remaining oil is discharged through the oil outlet 15. After that, the use of the device is completed. By using this device, it is solved that when the traditional coal tar separation reactor is used for a long time, a large amount of tar deposits will be generated at the bottom. If the tar deposits at the bottom are not cleaned for a long time, the tar deposits will be completely adhered to the bottom of the barrel and the oil outlet may be blocked. At the same time, the subsequent user will find it extremely difficult to clean when taking out the container for cleaning.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A coal tar separation reactor, characterized in that include: Reactor body (1); A machine cover (4), wherein the machine cover (4) is slidably connected to the upper end of the reactor body (1); A gear ring (5), wherein the gear ring (5) is fixedly connected to the upper end of the machine cover (4); A second rotating shaft (9), wherein two second rotating shafts (9) are provided, and both of the two second rotating shafts (9) are rotatably connected to the inside of the machine cover (4); Gears (6), two gears (6) are provided, and the two gears (6) are respectively fixedly connected to the circumferential surfaces of the two second rotating shafts (9); A power mechanism is arranged on the upper side of the machine cover (4).

2. The coal tar separation reactor according to claim 1, characterized in that: The power mechanism comprises: An assistant (7), wherein the assistant (7) is arranged on the upper side of the two second rotating shafts (9); A first rotating shaft (8), the first rotating shaft (8) is rotatably connected to the inside of the machine cover (4), and the assistant (7) is fixedly connected to the circumferential surface of the first rotating shaft (8); A top platform (2), wherein the top platform (2) is fixedly connected to the upper end of the machine cover (4); A motor (3) is fixedly connected to the upper end of the top platform (2), and the first rotating shaft (8) is arranged in the motor (3).

3. The coal tar separation reactor according to claim 2, characterized in that: Two cleaning heads (11) are fixedly connected to the circumferential surfaces of the two second rotating shafts (9), and a stirring blade (10) is fixedly connected to the circumferential surface of the first rotating shaft (8).

4. The coal tar separation reactor according to claim 1, characterized in that: The lower end of the reactor body (1) is fixedly connected to two bases (18), one side of the reactor body (1) is provided with a heavy oil port (12), and one side of the reactor body (1) is provided with a light oil port (13).

5. The coal tar separation reactor according to claim 4, characterized in that: A pipe (14) is provided on one side of the reactor body (1), a storage device (17) is fixedly connected to the upper end of the pipe (14), and a sliding groove (20) is provided on the upper side of the machine cover (4).

6. The coal tar separation reactor according to claim 1, characterized in that: The lower end of the reactor body (1) is fixedly connected to an oil outlet (15), a filter plate (16) is arranged inside the oil outlet (15), and an inner liner (19) is fixedly connected inside the reactor body (1).

Citation Information

Patent Citations

  • Coal tar separation reaction kettle

    CN213254398U