A rapid reaction device for oil agent for pre-oriented yarn

By adopting water-cooling treatment and drop-adding mixing technology in the oil agent mixing device, the problem of excessive temperature during the existing oil agent mixing process is solved, the mixing efficiency and product quality are improved, and the cleaning and equipment life are optimized.

CN222724302UActive Publication Date: 2025-04-08TONGXIANG HENGLONG CHEM CO LTD
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Patent Information

Application Number
CN202421254541.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-08
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the mixing process, the temperature of the mixing reaction chamber is too high due to heat release, which affects the mixing efficiency of the oil agent and may cause the oil agent to denaturate and affects product quality.

Method used

A rapid reaction device for oil agent for pre-oriented wires is designed, using a reaction barrel and a stirring mechanism, water-cooling treatment is carried out through a cooling water pipe, and feed channels and discharge holes are set on the agitation shaft, drip addition is used to improve the mixing efficiency, and discharge holes are set on both sides of the stirring blade to improve the mixing reaction efficiency.

Benefits of technology

It effectively reduces the temperature of the mixing reaction chamber, improves the mixing efficiency of the oil agent, avoids denaturation of the oil agent, improves product quality, and reduces the cleaning time through a cleaning scraper, extends the service life of the cleaning scraper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of textile technology, and relates to a pre-oriented yarn special oil agent rapid reaction device, including: a reaction barrel and a stirring mechanism, the reaction barrel includes a barrel cover, a barrel wall and a mixed reaction chamber, the stirring mechanism includes a stirring motor, a stirring shaft and a stirring blade, a cooling channel is arranged inside the barrel wall, a rotating seat is arranged at the bottom of the barrel wall, the lower end of the stirring shaft is rotatably arranged in the rotating seat and a feed channel is arranged inside the rotating seat, the lower end of the feed channel is connected to a feed pipe, a plurality of discharge holes are arranged on both sides of the stirring blade, and the discharge holes and the feed channel are arranged through. The utility model mixes and stirs the raw materials in the mixed reaction chamber through the stirring mechanism, and cools the mixed reaction chamber by water cooling during the stirring process, so as to avoid the internal temperature of the mixed reaction chamber being high due to the heat generated by the raw materials during the mixing process, thereby affecting the efficiency of the oil agent mixing reaction.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, and relates to a special oil quick-reaction device for pre-oriented yarns. Background Art

[0002] In modern textile technology, both natural and synthetic fibers will have static electricity problems during the textile process. Therefore, oils are needed in the textile and weaving process to enhance lubrication, reduce friction, and improve spinnability.

[0003] Oil is mainly composed of wetting agent, sizing agent, lubricant, emulsifier, antistatic agent and a small amount of softener, defoamer, etc. Existing oil is usually produced by stirring and mixing with a stirring device. However, the various raw materials of the oil will release a lot of heat during the mixing process, resulting in too high temperature inside the mixing reaction chamber, which will affect the mixing efficiency of the oil, and further cause the oil to denature and affect product quality. Utility Model Content

[0004] The utility model provides a special oil quick reaction device for pre-oriented yarns to solve the problems of the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions: a pre-oriented yarn special oil agent rapid reaction device, comprising: a reaction barrel and a stirring mechanism, the reaction barrel comprising a barrel cover, a barrel wall and a mixing reaction chamber, the upper end of the barrel cover is provided with a feed port, the lower end of the barrel wall is provided with a discharge port, the stirring mechanism comprises a stirring motor arranged at the upper end of the barrel cover, the output end of the stirring motor downwardly penetrates the barrel cover and is transmission-connected with a stirring shaft, a stirring blade is fixedly arranged on the stirring shaft, a cooling channel is arranged inside the barrel wall, the cooling channel comprises a water inlet pipe, a cooling water pipe and a water outlet pipe, a rotating seat is arranged at the bottom end of the barrel wall, the lower end of the stirring shaft is rotatably arranged in the rotating seat and a feed channel is arranged inside the rotating seat, the lower end of the feed channel is connected to a feed pipe, a plurality of discharge holes are arranged on both sides of the stirring blade, and the discharge holes and the feed channel are connected.

[0006] As a further improvement, a cleaning assembly is fixedly arranged on the stirring shaft, and the cleaning assembly includes a support frame fixedly arranged on the stirring shaft, a scraper frame fixedly arranged at the end of the support frame, and a cleaning scraper slidably arranged in the scraper frame, and the cleaning scraper abuts against the inner side of the barrel wall.

[0007] A further improvement is that a mounting groove is provided at the front end of the scraper frame, a mounting hole is provided in the mounting groove, an elastic component is provided in the mounting hole, the elastic component includes a spring and a limit seat, one end of the limit seat is provided in the spring and the other end is provided with a matching groove, and the end of the cleaning scraper is embedded in the matching groove.

[0008] As a further improvement, a cooler is provided on the feed pipe.

[0009] As a further improvement, the stirring blades are provided in multiple groups.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. In actual use of the utility model, part of the oil agent raw materials are put into the mixing reaction chamber from the feed port, and the stirring motor is started. The stirring motor drives the stirring blades to mix and stir the raw materials in the mixing reaction chamber. At the same time, cooling water is injected into the cooling water pipe from the water inlet pipe and then discharged from the water outlet pipe. The mixing reaction chamber is cooled by water cooling to avoid the internal temperature of the mixing reaction chamber being high due to the heat generated by the raw materials during the mixing process, which affects the efficiency of the oil agent mixing reaction;

[0012] 2. In the mixing reaction process of the utility model, part of the raw materials are injected from the feed pipe into the feed channel of the stirring shaft, and then injected into the raw materials in the mixing reaction chamber through the discharge hole connected therewith, and the mixing degree between the raw materials is improved by dripping, thereby improving the reaction efficiency;

[0013] 3. In actual use, the utility model uses a cleaning scraper to clean the inner side of the barrel wall, so as to prevent some raw materials from adhering to the inner side of the barrel wall and affecting the efficiency of the mixing reaction, and at the same time reduce the cleaning time of the staff after the mixing is completed;

[0014] 4. During the use of the utility model, when the cleaning scraper is worn, the spring releases the stored elastic potential energy, so that the scraper surface of the cleaning scraper continues to abut against the inner side of the barrel wall, thereby extending the service life of the cleaning scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the layout structure of the stirring mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the cleaning component of the utility model;

[0018] Figure 4 For this utility model Figure 3 Enlarged view of part A in the figure.

[0019] In the figure, 1. reaction barrel; 11. barrel cover; 111. feed port; 12. barrel wall; 121. discharge port; 122 rotating seat; 13. mixing reaction chamber; 2. stirring mechanism; 21. stirring motor; 22. stirring shaft; 221. feed channel; 222. feeding pipe; 23. stirring blade; 231. discharge hole; 31. water inlet pipe; 32. cooling water pipe; 33 water outlet pipe; 4. cleaning component; 41. support frame; 42. scraper frame; 421. mounting groove; 422. mounting hole; 43. cleaning scraper; 5. elastic component; 51. spring; 52. limit seat; 521. matching groove; 6. cooler. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Below is a combination of the embodiments and the attached Figures 1 to 4 , the technical solution of the utility model is further elaborated.

[0023] Example 1

[0024] A pre-oriented yarn special oil quick reaction device, comprising: a reaction barrel 1 and a stirring mechanism 2, the reaction barrel 1 comprising a barrel cover 11, a barrel wall 12 and a mixing reaction chamber 13, the barrel cover 11 is provided with a feed inlet 111 at the upper end, the barrel wall 12 is provided with a discharge port 121 at the lower end, the stirring mechanism 2 comprises a stirring motor 21 arranged at the upper end of the barrel cover 11, the output end of the stirring motor 21 downwardly penetrates the barrel cover 11 and is transmission-connected to a stirring shaft 22, and a stirring shaft 22 is fixedly provided with a stirring The blades 23 are provided with a cooling channel inside the barrel wall 12, and the cooling channel includes an inlet pipe 31, a cooling water pipe 32 and an outlet pipe 33. A rotating seat 122 is provided at the bottom end of the barrel wall 12. The lower end of the stirring shaft 22 is rotatably set in the rotating seat 122 and a feed channel 221 is provided inside the rotating seat 122. The lower end of the feed channel 221 is connected to a feed pipe 222. A plurality of discharge holes 231 are provided on both sides of the stirring blades 23, and the discharge holes 231 and the feed channel 221 are connected.

[0025] like Figures 1 to 4 As shown, in actual use of the utility model, part of the oil agent raw material is put into the mixing reaction chamber 13 from the feed port 111, and the stirring motor 21 is started. The stirring blades 23 are driven by the stirring motor 21 to mix and stir the raw materials in the mixing reaction chamber 13. At the same time, cooling water is injected from the water inlet pipe 31 into the cooling water pipe 32, and then discharged from the water outlet pipe 33. The mixing reaction chamber 13 is cooled by water cooling to avoid the internal temperature of the mixing reaction chamber 13 being high due to the heat generated by the raw materials during the mixing process, which affects the efficiency of the oil agent mixing reaction.

[0026] During the mixing reaction process, part of the raw materials are injected from the feed pipe 222 into the feed channel 221 of the stirring shaft 22, and then injected into the raw materials in the mixing reaction chamber 13 through the discharge hole 231 that penetrates therethrough. By dripping, the mixing degree between the raw materials is improved, thereby improving the reaction efficiency.

[0027] As a further preferred embodiment, a cleaning assembly 4 is fixedly arranged on the stirring shaft 22, and the cleaning assembly 4 includes a support frame 41 fixedly arranged on the stirring shaft 22, a scraper frame 42 fixedly arranged at the end of the support frame 41, and a cleaning scraper 43 slidably arranged in the scraper frame 42, and the cleaning scraper 43 is against the inner side of the barrel wall 12.

[0028] Specifically, during actual use, the cleaning scraper 43 is used to clean the inside of the barrel wall 12 to prevent part of the raw materials from adhering to the inside of the barrel wall 12 and affecting the efficiency of the mixing reaction, while reducing the cleaning time of the staff after the mixing is completed.

[0029] As a further preferred embodiment, a mounting groove 421 is provided at the front end of the scraper frame 42, a mounting hole 422 is provided in the mounting groove 421, an elastic component 5 is provided in the mounting hole 422, the elastic component 5 includes a spring 51 and a limit seat 52, one end of the limit seat 52 is provided in the spring 51 and the other end is provided with a matching groove 521, and the end of the cleaning scraper 43 is embedded in the matching groove 521.

[0030] Specifically, Figure 3 and 4 As shown, during use, when the cleaning scraper 43 is worn, the spring 51 releases the stored elastic potential energy, so that the scraper surface of the cleaning scraper 43 continues to abut against the inner side of the barrel wall 12, thereby extending the service life of the cleaning scraper 43.

[0031] As a further preferred embodiment, a cooler 6 is provided on the feed pipe 222 , and the cooler 6 is used to cool the raw materials fed through the feed pipe 222 , thereby further reducing the internal temperature of the mixing reaction chamber 13 .

[0032] As a further preferred embodiment, the stirring blades 23 are provided in multiple groups.

[0033] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A rapid reaction device for a pre-oriented yarn special oil agent, comprising: A reaction barrel (1) and a stirring mechanism (2), wherein the reaction barrel (1) comprises a barrel cover (11), a barrel wall (12) and a mixing reaction chamber (13), wherein the upper end of the barrel cover (11) is provided with a feed port (111), and the lower end of the barrel wall (12) is provided with a discharge port (121), wherein the stirring mechanism (2) comprises a stirring motor (21) arranged at the upper end of the barrel cover (11), wherein the output end of the stirring motor (21) passes through the barrel cover (11) downward and is transmission-connected to a stirring shaft (22), wherein a stirring blade (23) is fixedly arranged on the stirring shaft (22), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (22), wherein the stirring blade (23) is fixedly arranged on the stirring shaft (22), and ...11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein the stirring blade (23) is fixedly arranged on the stirring shaft (11), and wherein A cooling channel is arranged inside the barrel wall (12), and the cooling channel includes a water inlet pipe (31), a cooling water pipe (32) and a water outlet pipe (33). A rotating seat (122) is arranged at the bottom end of the barrel wall (12). The lower end of the stirring shaft (22) is rotatably arranged in the rotating seat (122) and a feed channel (221) is arranged inside the rotating seat. The lower end of the feed channel (221) is connected to a feed pipe (222). A plurality of discharge holes (231) are arranged on both sides of the stirring blade (23), and the discharge holes (231) and the feed channel (221) are arranged in a through manner.

2. A rapid reaction device for a pre-oriented yarn special oil according to claim 1, characterized in that: A cleaning assembly (4) is fixedly arranged on the stirring shaft (22), and the cleaning assembly (4) comprises a support frame (41) fixedly arranged on the stirring shaft (22), a scraper frame (42) fixedly arranged at the end of the support frame (41), and a cleaning scraper (43) slidably arranged in the scraper frame (42), and the cleaning scraper (43) abuts against the inner side of the barrel wall (12).

3. A rapid reaction device for a pre-oriented yarn special oil according to claim 2, characterized in that: The front end of the scraper frame (42) is provided with a mounting groove (421), a mounting hole (422) is provided in the mounting groove (421), an elastic component (5) is provided in the mounting hole (422), the elastic component (5) comprises a spring (51) and a limiting seat (52), one end of the limiting seat (52) is provided in the spring (51) and the other end is provided with a matching groove (521), and the end of the cleaning scraper (43) is embedded in the matching groove (521).

4. A rapid reaction device for a pre-oriented yarn special oil agent according to claim 1, characterized in that: The feed pipe (222) is provided with a cooler (6).

5. The rapid reaction device for a pre-oriented yarn special oil agent according to claim 1, characterized in that: The stirring blades (23) are provided in multiple groups.