A rectangular alloy wear-resistant tooth plate
By setting high-strength layer, toughness layer and anti-wear layer on the main body and teeth of the tooth, the problem of poor wear resistance of the tooth plate is solved, extending the service life and improving the crushing efficiency.
Patent Information
- Application Number
- CN202421121183.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing tooth plates have poor wear resistance and are prone to contact with crushed materials during long-term use, which affects the crushing effect and service life.
A rectangular alloy wear-resistant tooth plate is designed, and the use strength, toughness and wear resistance of the tooth plate are improved by setting a high-strength layer, toughness and wear resistance on the main body and teeth of the tooth plate.
By increasing the strength of the high-strength layer, the toughness layer increases the toughness, the anti-wear layer improves wear resistance, extends the service life of the tooth plate, and improves crushing efficiency.
Smart Images

Figure CN222724381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of jaw plates, in particular to a rectangular alloy wear-resistant tooth plate. Background Art
[0002] The jaw plate is the main component of the jaw crusher, which is divided into two types: the movable jaw plate and the static jaw plate. Their sizes and models vary according to the model of the jaw crusher. The service life of the crushing tooth plate is directly related to the working efficiency and production cost of the jaw crusher. Therefore, it is very important to extend the service life of the crushing tooth plate.
[0003] The existing tooth plates have poor wear resistance. When people use the tooth plates for crushing for a long time, they are prone to long-term contact with the crushed materials, which will cause wear on the pressure plate, affect the crushing effect, and shorten the service life of the tooth plates.
[0004] Therefore, it is necessary to provide a rectangular alloy wear-resistant tooth plate to solve the above-mentioned technical problems. The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the invention, and is not necessarily regarded as an admission or suggestion in any form that the information constitutes prior art that is already known to the general technicians in the field. Utility Model Content
[0005] The utility model provides a rectangular alloy wear-resistant tooth plate, which solves the technical problem that the existing tooth plate has poor wear resistance, is easy to be in long-term contact with the crushed material when people use the tooth plate for crushing for a long time, which will cause wear of the pressure plate, affect the crushing effect, and shorten the service life of the tooth plate.
[0006] In order to solve the above technical problems, the utility model provides a rectangular alloy wear-resistant tooth plate, including a jaw plate main body, the top of the jaw plate main body is fixedly connected with the jaw plate teeth, the surface of the jaw plate main body is provided with a high-strength layer, the outer surface of the high-strength layer is provided with a toughness layer, the outer surface of the toughness layer is provided with an anti-wear layer, and the material of the jaw plate main body is the same as the material of the jaw plate teeth.
[0007] Preferably, the high-strength layer comprises a silicon steel layer, the outer surface of the silicon steel layer is provided with a high-carbon steel layer, and the thickness of the high-carbon steel layer is the same as the thickness of the tungsten steel layer.
[0008] Preferably, the toughness layer comprises a vanadium steel layer, the outer surface of the vanadium steel layer is provided with a nickel steel layer, and the thickness of the nickel steel layer is the same as that of the vanadium steel layer.
[0009] Preferably, the anti-wear layer comprises a tungsten steel layer, the outer surface of the tungsten steel layer is provided with a high manganese steel layer, and the outer surface of the high manganese steel layer is provided with a ceramic particle layer.
[0010] Preferably, the high-strength layer, the toughness layer and the anti-wear layer have the same thickness.
[0011] Compared with the related art, the rectangular alloy wear-resistant tooth plate provided by the utility model has the following beneficial effects:
[0012] The utility model provides a rectangular alloy wear-resistant tooth plate, which, through the high-strength layer, increases the use strength of the jaw plate main body and the jaw plate teeth during use, thereby solving the problem of poor use strength of the jaw plate main body and the jaw plate teeth during use; and, through the toughness layer, increases the toughness of the jaw plate main body and the jaw plate teeth during use, so that the material can be subjected to bending in addition to extrusion during crushing, thereby being easier to crush, thereby solving the problem of poor toughness of the jaw plate main body and the jaw plate teeth during use.
[0013] The utility model provides a rectangular alloy wear-resistant tooth plate, which increases the wear resistance of the jaw plate body and the jaw plate teeth during use through the wear-resistant layer, thereby solving the problem of poor wear resistance of the jaw plate body and the jaw plate teeth during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic structural diagram of a preferred embodiment of a rectangular alloy wear-resistant tooth plate provided by the utility model;
[0015] Figure 2 This is a cross-sectional view of the high-strength layer structure of the utility model;
[0016] Figure 3 This is a cross-sectional view of the toughness layer structure of the utility model;
[0017] Figure 4 This is a cross-sectional view of the anti-wear layer structure of the utility model.
[0018] Numbers in the figure: 1. jaw plate body; 2. jaw plate teeth; 3. high-strength layer; 4. toughness layer; 5. wear-resistant layer; 6. silicon steel layer; 7. high-carbon steel layer; 8. vanadium steel layer; 9. silicon steel layer; 10. tungsten steel layer; 11. high manganese steel layer; 12. ceramic particle layer. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0021] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0022] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0024] See also Figure 1-4 The utility model provides a technical solution: a rectangular alloy wear-resistant tooth plate, including a jaw plate body 1, a jaw plate tooth 2 is fixedly connected to the top of the jaw plate body 1, a high-strength layer 3 is arranged on the surface of the jaw plate body 1, a toughness layer 4 is arranged on the outer surface of the high-strength layer 3, and an anti-wear layer 5 is arranged on the outer surface of the toughness layer 4. The material of the jaw plate body 1 is the same as that of the jaw plate tooth 2, and the thickness of the high-strength layer 3, the toughness layer 4 and the anti-wear layer 5 are the same.
[0025] In this embodiment, a high carbon steel layer 7 is used, wherein the high carbon steel has high strength and hardness, high elastic limit and fatigue limit after proper heat treatment or cold drawing hardening, and acceptable cutting performance, but poor welding performance and cold plastic deformation capacity. Due to its high carbon content, cracks are easily generated during water quenching, so double liquid quenching is often used, and oil quenching is often used for small-section parts. This type of steel is generally tempered or normalized at medium temperature after quenching or used in a surface quenching state, and is mainly used to manufacture springs and wear-resistant parts. Example
[0026] See also Figure 1-4As shown, on the basis of embodiment 1, the utility model provides a technical solution: the high-strength layer 3 includes a silicon steel layer 6, the outer surface of the silicon steel layer 6 is provided with a high-carbon steel layer 7, the thickness of the high-carbon steel layer 7 is the same as the thickness of the tungsten steel layer 10, the toughness layer 4 includes a vanadium steel layer 8, the outer surface of the vanadium steel layer 8 is provided with a nickel steel layer 9, the thickness of the nickel steel layer 9 is the same as the thickness of the vanadium steel layer 8, the anti-wear layer 5 includes a tungsten steel layer 10, the outer surface of the tungsten steel layer 10 is provided with a high manganese steel layer 11, and the outer surface of the high manganese steel layer 11 is provided with a ceramic particle layer 12.
[0027] In this embodiment: through the high manganese steel layer 11, wherein the cast structure of the high manganese steel is usually composed of austenite, carbide and pearlite, and sometimes contains a small amount of phosphorus eutectic. When the number of carbides is large, they often appear in a network on the grain boundary. Therefore, the high manganese steel with the cast structure is very brittle and cannot be used. It needs to be solution treated. The commonly used heat treatment method is solution treatment, that is, the steel is heated to 1050-1100°C, and the cast structure is eliminated by insulation to obtain a single-phase austenite structure, and then water quenching is performed to keep this structure at room temperature. After heat treatment, the strength, plasticity and toughness of the steel are greatly improved.
[0028] The working principle of a rectangular alloy wear-resistant tooth plate provided by the utility model is as follows:
[0029] The first step to implement the innovation point:
[0030] The first step: the high-strength layer 3 increases the use strength of the jaw plate body 1 and the jaw plate teeth 2 during use, thereby solving the problem of poor use strength of the jaw plate body 1 and the jaw plate teeth 2 during use;
[0031] The second step: through the toughness layer 4, the toughness of the jaw plate body 1 and the jaw plate teeth 2 is increased during use, so that the material can be subjected to bending in addition to the extrusion effect during crushing, thereby being easier to crush, thereby solving the problem of poor toughness of the jaw plate body 1 and the jaw plate teeth 2 during use.
[0032] The second innovation point implementation steps:
[0033] The first step: through the anti-wear layer 5, the wear resistance of the jaw plate body 1 and the jaw plate teeth 2 is increased during use, thereby solving the problem of poor wear resistance of the jaw plate body 1 and the jaw plate teeth 2 during use.
[0034] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model no longer explains the control method and circuit connection in detail. The peripheral controller mentioned in the specification can control the electrical components mentioned in this article, and the peripheral controller is a conventional known device.
[0035] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0036] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above are only preferred implementation methods of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the utility model, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A rectangular alloy wear-resistant tooth plate, comprising a jaw plate body (1), characterized in that: The top of the jaw plate body (1) is fixedly connected to the jaw plate teeth (2), the surface of the jaw plate body (1) is provided with a high-strength layer (3), the outer surface of the high-strength layer (3) is provided with a toughness layer (4), the outer surface of the toughness layer (4) is provided with an anti-wear layer (5), and the material of the jaw plate body (1) is the same as that of the jaw plate teeth (2).
2. A rectangular alloy wear-resistant tooth plate according to claim 1, characterized in that: The high-strength layer (3) comprises a silicon steel layer (6), a high-carbon steel layer (7) is provided on the outer surface of the silicon steel layer (6), and the thickness of the high-carbon steel layer (7) is the same as the thickness of the tungsten steel layer (10).
3. The rectangular alloy wear-resistant tooth plate according to claim 1, characterized in that: The toughness layer (4) comprises a vanadium steel layer (8), the outer surface of the vanadium steel layer (8) is provided with a nickel steel layer (9), and the thickness of the nickel steel layer (9) is the same as that of the vanadium steel layer (8).
4. The rectangular alloy wear-resistant tooth plate according to claim 1, characterized in that: The anti-wear layer (5) comprises a tungsten steel layer (10), a high manganese steel layer (11) is provided on the outer surface of the tungsten steel layer (10), and a ceramic particle layer (12) is provided on the outer surface of the high manganese steel layer (11).
5. The rectangular alloy wear-resistant tooth plate according to claim 1, characterized in that: The high-strength layer (3), the toughness layer (4) and the anti-wear layer (5) have the same thickness.