A quartz sand flotation washing device

By using a second-order rotary stirring device in the quartz sand floating and washing device, the decline rate of quartz sand and debris is controlled, and the problem of waste of quartz sand in traditional floating and washing technology is solved, the flotation quality and output are improved, and the production cost is reduced.

CN222724513UActive Publication Date: 2025-04-08SU ZHOU JING GU XIN CAI LIAO KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421225837.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-08
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the floating and washing of quartz sand, traditional stirring technology will cause some of the quartz sand to be agitated into the upper liquid, causing waste and increasing production costs.

Method used

A quartz sand floating and washing device is designed, and a second-order rotary stirring device is used to suspend quartz sand and debris through the first stirring part, and the descent rate is controlled according to different density. The suspension is discharged through the second stirring part to reduce the waste of quartz sand.

Benefits of technology

It effectively reduces the waste of quartz sand, improves the quality and output of flotation, reduces production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quartz sand flotation washing device, which belongs to the field of quartz sand purification. The utility model comprises an inner tank and an outer tank, wherein the inner tank is arranged inside the outer tank, and the opening of the inner tank faces upward, the bottom of the inner tank is connected with the bottom of the outer tank, and an isolation layer is arranged between the outer tank and the inner tank; a first stirring member and a second stirring member are installed in the inner tank, wherein the first stirring member comprises a first stirring blade and an air intake disk, and both the first stirring blade and the air intake disk are rotatable; part of the quartz sand and debris are suspended by the first stirring member, and the first stirring member is suspended according to the sinking of the quartz sand and the floating water specific gravity of the impurities, which are light and suspended in the middle and upper layers, and the descending speeds are different; the suspended matter is discharged by the second stirring member, and the flotation washing is cleaner and more thorough. This method can greatly reduce the quartz sand discharged with the suspended debris, thereby reducing the waste of quartz sand, improving the quality and output of quartz sand flotation washing, and further improving the production efficiency and reducing the production cost.
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Description

Technical Field

[0001] The utility model belongs to the technical field of quartz sand purification, and specifically relates to a quartz sand flotation washing device. Background Art

[0002] Quartz sand is a non-metallic mineral, the main component of which is silicon dioxide. It is hard, wear-resistant and has stable chemical properties. Quartz sand is a silicate mineral that is hard, wear-resistant and has stable chemical properties. It is widely used in glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical flux, construction, chemicals, plastics, rubber, abrasives, filter materials and other industrial fields. Quartz sand can be divided into transparent sand, semi-permeable sand, porcelain white sand, etc. according to different transparency and whiteness. It has a wide range of classifications and applications and is one of the indispensable raw materials in the industrial and construction fields.

[0003] In the process of quartz sand purification, although flotation washing technology is a commonly used and effective method to remove suspended impurities, the traditional flotation washing technology relies on a stirring mechanism to stir the quartz sand and impurities to make the suspended impurities float to the surface of the liquid better. However, in this process, some quartz sand will inevitably be stirred into the upper liquid, and the power of the stirrer needs to be increased, which will further increase the grinding loss of quartz sand. When the upper liquid is separated by a scraping mechanism, the liquid containing quartz sand is discharged, resulting in a waste of quartz sand. The output of quartz sand decreases after flotation washing, which in turn increases production costs. Utility Model Content

[0004] The utility model aims to provide a quartz sand flotation washing device, which uses a two-stage rotary stirring device to control the power and start and stop of the stirrer respectively, optimize the flotation efficiency and quality, so as to solve the problem that part of the quartz sand is discharged together with the suspended debris, resulting in the waste of quartz sand, and further improve the flotation quality.

[0005] To achieve the above object, the utility model provides the following technical solution: a quartz sand flotation washing device, comprising an inner tank and an outer tank, wherein the inner tank is arranged inside the outer tank, and the opening of the inner tank faces upward, the bottom of the inner tank is connected to the bottom of the outer tank, and an isolation layer is arranged between the outer tank and the inner tank;

[0006] The inner tank is provided with a first stirring member and a second stirring member. The first stirring member comprises a first stirring blade and an air inlet disk, both of which are rotatable; the second stirring member comprises a second stirring blade and a water inlet disk, both of which are rotatable.

[0007] Furthermore, an annular groove is provided at the bottom of the inner cavity of the outer tank, the annular groove is provided between the inner tank and the outer tank, and a debris outlet pipe is provided on the annular groove.

[0008] Furthermore, a sand inlet pipe is provided at the top of the outer tank, the bottom of the sand inlet pipe is located in the inner tank, and a sand outlet pipe is provided at the bottom of the inner tank.

[0009] Furthermore, the first stirring member and the second stirring member are on the same straight line.

[0010] Furthermore, the first stirring member also includes a first motor, a first driving gear, a first driven gear, and an air intake pipe. The first motor is installed at the bottom of the outer tank, the first driving gear is installed on the output shaft of the first motor, the first driven gear is installed at the bottom end of the air intake pipe, the first driving gear is meshed and connected with the first driven gear, the first stirring blade is installed on the air intake pipe, and the top end of the air intake pipe is connected to the air intake disk.

[0011] Furthermore, the second stirring member also includes a second motor, a second driving gear, a second driven gear, and a water inlet pipe. The output shaft of the second motor is installed with the second driving gear, the second driven gear is installed on the water inlet pipe, and the second driven gear is meshed and connected with the second driving gear. A second stirring blade is installed on the water inlet pipe, and the top of the water inlet tray is connected to the water inlet pipe.

[0012] Furthermore, the water outlet of the water inlet tray is rotationally symmetrically arranged around the center of the water inlet tray, and the water outlet is inclined upward.

[0013] Furthermore, the water inlet tray is in a circular ring shape, and the water inlet tray is connected with the bottom of the water inlet pipe through the top of the cross connecting pipe.

[0014] Furthermore, a connecting component is connected between the first stirring member and the second stirring member.

[0015] Furthermore, the connecting assembly includes an upper connecting shaft, a lower connecting shaft and a sleeve, the ends of the upper connecting shaft and the lower connecting shaft that are close to each other can be rotatably arranged in the sleeve, and the ends of the upper connecting shaft and the lower connecting shaft that are far away from each other are respectively connected to the bottom of the cross connecting pipe and the top of the air intake plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The quartz sand flotation washing device suspends part of the quartz sand and debris through the first stirring member, and discharges the suspended matter through the second stirring member at different descending speeds according to the different densities of the quartz sand and the debris. This method can greatly reduce the quartz sand discharged with the suspended debris, thereby reducing the waste of quartz sand, improving the quality and output of quartz sand after flotation washing, thereby reducing production costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of a quartz sand flotation washing device;

[0019] Figure 2 It is a schematic diagram of the structure after the inner tank and the outer tank are cut;

[0020] Figure 3 for Figure 2 Exploded view of the first stirring member and the second stirring member.

[0021] In the figure: 10, inner tank; 110, sand outlet pipe; 20, outer tank; 200, isolation layer; 201, annular groove; 210, debris outlet pipe; 220, sand inlet pipe; 310, first motor; 320, first driving gear; 330, first driving gear; 340, air inlet pipe; 350, first stirring blade; 360, air inlet plate; 410, second motor; 420, second driving gear; 430, second driven gear; 440, water inlet pipe; 450, second stirring blade; 460, water inlet plate; 470, cross connecting pipe; 4601, water outlet; 50, connecting assembly; 510, upper connecting shaft; 520, lower connecting shaft; 530, bushing. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the embodiments.

[0023] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0024] See also Figure 1-3 The utility model provides a quartz sand flotation washing device, comprising an inner tank 10 and an outer tank 20, wherein the inner tank 10 is arranged inside the outer tank 20, and the opening of the inner tank 10 faces upward, the bottom of the inner tank 10 is connected to the bottom of the outer tank 20, an annular groove 201 is arranged at the bottom of the inner cavity of the outer tank 20, the annular groove 201 is arranged between the inner tank 10 and the outer tank 20, and a debris outlet pipe 210 is arranged on the annular groove 201; a sand inlet pipe 220 is arranged on the top of the outer tank 20, and the bottom of the sand inlet pipe 220 is located in the inner tank 10.

[0025] There is a certain distance between the top of the inner tank 10 and the top of the inner cavity of the outer tank 20 , which is used to transfer the debris in the inner tank 10 to the isolation layer 200 between the outer tank 20 and the inner tank 10 .

[0026] A sand outlet pipe 110 is provided at the bottom of the inner tank 10 for discharging the quartz sand inside the inner tank 10 .

[0027] A first stirring member and a second stirring member are installed in the inner tank 10. The first stirring member and the second stirring member are on the same straight line, and the first stirring member is larger than the second stirring member.

[0028] The first stirring member includes a first motor 310, a first driving gear 320, a first driven gear 330, an air intake pipe 340, a first stirring blade 350 and an air intake disk 360; the first motor 310 is installed at the bottom of the outer tank 20, and the output shaft of the first motor 310 is arranged downward, the first driving gear 320 is installed on the output shaft of the first motor 310, the first driven gear 330 is installed at the bottom of the air intake pipe 340, the first driving gear 320 is meshed and connected with the first driven gear 330, the air intake pipe 340 is vertically arranged inside the inner tank 10 from bottom to top, the first stirring blade 350 is installed on the air intake pipe 340, and the top of the air intake pipe 340 is connected to the air intake disk 360.

[0029] The second stirring member includes a second motor 410, a second driving gear 420, a second driven gear 430, a water inlet pipe 440, a second stirring blade 450 and a water inlet tray 460; the second motor 410 is installed on the top of the outer tank 20, the second driving gear 420 is installed on the output shaft of the second motor 410, the second driven gear 430 is installed on the water inlet pipe 440, and the second driven gear 430 is meshed and connected with the second driving gear 420, the second stirring blade 450 is installed on the water inlet pipe 440, and the water inlet tray 460 is arranged below the second stirring blade 450, the top of the water inlet tray 460 is connected to the water inlet pipe 440, the water outlet 4601 of the water inlet tray 460 is rotationally symmetrical around the center of the water inlet tray 460, and the water outlet 4601 is inclined upward, the water inlet tray 460 is in a circular ring shape, and the water inlet tray 460 is connected to the bottom of the water inlet pipe 440 through the top of the cross connecting pipe 470.

[0030] A connecting assembly 50 is connected between the first stirring member and the second stirring member, and the connecting assembly 50 includes an upper connecting shaft 510, a lower connecting shaft 520 and a shaft sleeve 530. The ends of the upper connecting shaft 510 and the lower connecting shaft 520 that are close to each other can be rotatably arranged in the shaft sleeve 530, and the ends of the upper connecting shaft 510 and the lower connecting shaft 520 that are away from each other are respectively connected to the bottom of the cross connecting pipe 470 and the top of the air intake disk 360. The connecting assembly 50 is used to improve the overall stability of the first stirring member and the second stirring member without affecting the rotation of the two.

[0031] The working principle and use process of the utility model are as follows: after quartz sand is injected from the sand inlet pipe 220, water is injected through the water inlet pipe 440, and the liquid level is higher than the second stirring blade 450 and lower than the top tank opening of the inner tank 10; the first motor 310 is started, the first motor 310 drives the first driving gear 320, the first driving gear 320 drives the first driven gear 330, the first driven gear 330 drives the air inlet pipe 340, the air inlet pipe 340 drives the first stirring blade 350 and the air inlet disk 360 to rotate, the first stirring blade 350 stirs the quartz sand, and gas is injected through the air inlet pipe 340 , so that the quartz sand is stirred. When the quartz sand suspended matter is higher than the second stirring blade 450, the first stirring blade 350 stops. Since the density of quartz sand is greater than the density of impurities, the quartz sand falls faster than the impurities. The second motor 410 is started to drive the water inlet tray 460 to rotate, so that the second stirring blade 450 stirs, and at the same time, water is injected again through the water inlet pipe 440. The suspended debris enters the isolation layer 200 under the impact of the water flow of the second stirring blade 450 and the water inlet tray 460, and is then discharged through the debris outlet pipe 210; the second stirring element stops working, and the first stirring element works again, and the cycle is repeated many times.

[0032] The discharged impurity-containing water is filtered and then re-enters the water inlet pipe 440 for reuse.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quartz sand flotation washing device, characterized in that: The invention comprises an inner tank (10) and an outer tank (20), wherein the inner tank (10) is arranged inside the outer tank (20), and the opening of the inner tank (10) faces upward, the bottom of the inner tank (10) is connected to the bottom of the outer tank (20), and an isolation layer (200) is arranged between the outer tank (20) and the inner tank (10); A first stirring member and a second stirring member are installed in the inner tank (10); the first stirring member comprises a first stirring blade (350) and an air inlet disk (360); both the first stirring blade (350) and the air inlet disk (360) are rotatable; and the second stirring member comprises a second stirring blade (450) and a water inlet disk (460); both the second stirring blade (450) and the water inlet disk (460) are rotatable.

2. A quartz sand flotation washing device according to claim 1, characterized in that: An annular groove (201) is provided at the bottom of the inner cavity of the outer tank (20), the annular groove (201) is provided between the inner tank (10) and the outer tank (20), and a debris outlet pipe (210) is provided on the annular groove (201).

3. A quartz sand flotation washing device according to claim 1, characterized in that: The top of the outer tank (20) is provided with a sand inlet pipe (220), the bottom of the sand inlet pipe (220) is located in the inner tank (10), and the bottom of the inner tank (10) is provided with a sand outlet pipe (110).

4. A quartz sand flotation washing device according to claim 1, characterized in that: The first stirring member and the second stirring member are on the same straight line.

5. A quartz sand flotation washing device according to claim 1, characterized in that: The first stirring member further comprises a first motor (310), a first driving gear (320), a first driven gear (330), and an air intake pipe (340); the first motor (310) is mounted at the bottom of the outer tank (20); the first driving gear (320) is mounted on the output shaft of the first motor (310); the first driven gear (330) is mounted at the bottom end of the air intake pipe (340); the first driving gear (320) is meshedly connected with the first driven gear (330); the first stirring blade (350) is mounted on the air intake pipe (340); and the top end of the air intake pipe (340) is connected to the air intake disk (360).

6. A quartz sand flotation washing device according to claim 1, characterized in that: The second stirring member further comprises a second motor (410), a second driving gear (420), a second driven gear (430), and a water inlet pipe (440); the second driving gear (420) is mounted on the output shaft of the second motor (410); the second driven gear (430) is mounted on the water inlet pipe (440), and the second driven gear (430) is meshedly connected with the second driving gear (420); a second stirring blade (450) is mounted on the water inlet pipe (440); and the top end of the water inlet tray (460) is connected to the water inlet pipe (440).

7. A quartz sand flotation washing device according to claim 6, characterized in that: The water outlet (4601) of the water inlet tray (460) is arranged rotationally symmetrically around the center of the water inlet tray (460), and the water outlet (4601) is inclined upward.

8. A quartz sand flotation washing device according to claim 6, characterized in that: The water inlet tray (460) is in a circular ring shape, and the water inlet tray (460) is connected to the bottom of the water inlet pipe (440) through the top of the cross connecting pipe (470).

9. A quartz sand flotation washing device according to claim 1, characterized in that: A connecting assembly (50) is connected between the first stirring member and the second stirring member.

10. A quartz sand flotation washing device according to claim 9, characterized in that: The connecting assembly (50) comprises an upper connecting shaft (510), a lower connecting shaft (520) and a shaft sleeve (530); the ends of the upper connecting shaft (510) and the lower connecting shaft (520) that are close to each other can be rotatably arranged in the shaft sleeve (530); and the ends of the upper connecting shaft (510) and the lower connecting shaft (520) that are far away from each other are respectively connected to the bottom of the cross connecting pipe (470) and the top of the air intake plate (360).