A combined cleaning system for carrier glass
By designing a combined cleaning system for carrier glass that can be directly installed on the carrier glass production line, the problems of low production efficiency and reduced yield caused by frequent handling of carrier glass during the cleaning process in the prior art are solved, and an efficient and safe cleaning process is achieved, and the yield rate is improved.
Patent Information
- Application Number
- CN202421442643.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing carrier glass cleaning system requires frequent handling of carrier glass, which increases multiple processes in the production process, affects production efficiency, and increases the chance of carrier glass breakage, resulting in a decrease in yield.
A combined cleaning system for carrying glass is designed, which includes a mounting frame, a conveying roller, an upper cleaning rack, a lower cleaning rack and a cleaning device. The cleaning device is arranged with a water sprayer, a cleaning machine and a wiper along the conveying direction of the conveying roller, which can be directly installed on the carrying glass production line, so that cleaning can be completed without transferring the carrying glass.
The system can be cleaned directly on the production line, improving production efficiency, reducing the number of handling times and breaking chances of the carrier glass, thereby improving the yield rate.
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Figure CN222725003U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of carrier glass production, and in particular relates to a carrier glass combined cleaning system. Background Art
[0002] During the production process of carrier glass, it needs to go through multiple processes such as cutting and edge grinding. A large amount of debris and dust will inevitably be generated during the production process. The dust adsorbed on the carrier glass and the oil stains adhered during the production process need to be cleaned.
[0003] Most of the existing cleaning mechanisms are external cleaning devices, that is, the carrier glass is transferred to a cleaning machine by a robotic arm or manually, and then rinsed by the cleaning machine and drained. This not only adds multiple steps and affects production efficiency, but also the frequent handling increases the probability of carrier glass breakage, thereby causing a decrease in the yield of carrier glass.
[0004] Therefore, a new type of carrier glass combined cleaning system is needed to solve the above problems. Utility Model Content
[0005] In order to address the deficiencies of the prior art, the present application provides a carrier glass combined cleaning system that can be directly installed on the line body and can complete cleaning without transferring the carrier glass, thereby greatly improving production efficiency and yield.
[0006] The technical effects to be achieved by this application are achieved through the following solutions:
[0007] According to a first aspect of the present application, a combined cleaning system for carrier glass is provided, comprising a mounting frame, a conveying roller is arranged on the mounting frame, an upper cleaning frame and a lower cleaning frame are arranged on the upper and lower sides of the conveying roller, a cleaning device is fixed on the upper and lower cleaning frames, and the cleaning device is provided with a water sprayer, a cleaning machine and a wiper along the conveying direction of the conveying roller, wherein:
[0008] The water sprayer is used to wash away the particle debris and spray the cleaning fluid;
[0009] The cleaning machine is provided with a plurality of rotating brush heads for cleaning the oil stains;
[0010] The wiper is used for scraping off the cleaning fluid.
[0011] Preferably, a plurality of cross beams are provided on the upper cleaning rack and the lower cleaning rack, the cross beams are located between the rollers of the conveying rollers, and the water sprayer and the cleaning machine are both mounted on the cross beams.
[0012] Preferably, the rotating brush head is rotatably connected to the crossbeam, a gear is connected to the rotating shaft of the rotating brush head, and the rotating brush head is connected to a driving motor through a chain, and the driving motor is fixed to one side of the mounting frame.
[0013] Preferably, the wiper is a "V"-shaped scraper, the total width of the scraper is not less than the width of the carrier glass, and the middle of the wiper faces the incoming material direction.
[0014] Preferably, the wiper located above the conveying roller is connected to the upper washing frame through a clamping mechanism.
[0015] Preferably, the clamping mechanism includes a follower wheel, a follower rod and a clamping spring, the follower wheel rotates to one end of the follower rod, the other end of the follower rod is rotatably connected to the upper washing rack, the clamping spring applies a downward thrust to the follower wheel, and the wiper is fixed to the follower rod.
[0016] Preferably, a vertically arranged sliding groove is provided on the upper washing rack, the rotating shaft of the follower wheel is slidably connected to the sliding groove through a slider, and the compression spring is located in the sliding groove and connected to the slider.
[0017] Preferably, the clamping mechanisms are provided on both sides of the upper washing rack, a connecting plate is provided between the clamping mechanisms, and the wiper is fixed to the bottom of the connecting plate.
[0018] According to one embodiment of the present application, the beneficial effect of using the combined cleaning system for carrier glass is that it can be directly installed on the production line of carrier glass. After the carrier glass cutting and other processes are completed, it is directly input onto the conveyor roller for cleaning, and dust and oil stains can be washed away. Moreover, the device can adapt to carrier glass of different thicknesses, greatly improving the production rhythm and reducing bumps caused by transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 This is a schematic diagram of the main structure of a combined cleaning system for a carrier glass in one embodiment of the present application;
[0021] Figure 2 for Figure 1 A schematic diagram of the top view of the structure of the water sprayer and the cleaning machine;
[0022] Figure 3 for Figure 1 A schematic diagram of the structure of the middle wiper from a top view;
[0023] Figure 4 for Figure 1 Structural diagram of the middle clamping mechanism;
[0024] Figure 5 for Figure 4 Schematic diagram of the structure at the middle follower wheel. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0026] like Figures 1 to 5 As shown, a combined cleaning system for carrier glass in an embodiment of the present application includes a mounting frame 100, a conveying roller 101 is arranged on the mounting frame 100, an upper cleaning frame 110 and a lower cleaning frame 120 are arranged on the upper and lower sides of the conveying roller 101, and a cleaning device is fixed on the upper cleaning frame 110 and the lower cleaning frame 120, and the cleaning device is arranged with a water sprayer 210, a cleaning machine 220 and a wiper 230 along the conveying direction of the conveying roller 101, wherein:
[0027] The water sprayer 210 is used to wash the particle debris and spray the cleaning liquid. The water sprayer 210 is provided with a plurality of nozzles 211 of different specifications, which can spray clean water or cleaning liquid with detergent, and can be replaced according to different cleaning needs. The nozzles 211 are connected to the water pump through a hose;
[0028] The cleaning machine 220 is provided with a plurality of rotating brush heads 221 for cleaning oil stains. The rotating brush heads 221 spread the cleaning liquid evenly on the carrier glass and clean it;
[0029] The wiper 230 is used to scrape off the cleaning fluid. The bottom of the wiper 230 is a scraper blade made of rubber material, which is consistent with the principle of a car wiper.
[0030] Through the scheme of this embodiment, the size of the conveying roller 101 is consistent with the width of the carrier glass production line, so that the device can be spliced into the production line, so that the carrier glass can directly enter the device for cleaning during the production process. The water sprayer 210 is used to rinse the dust on the surface of the glass, and then the rotating brush head 221 is used to brush it to avoid scratches caused by dust during rotation and ensure that the oil stains are cleaned up. The wiper 230 then scrapes off the excess water on the glass surface without further transportation, which greatly improves the production efficiency of the glass carrier and can help reduce the glass breakage rate and improve the yield rate.
[0031] The water sprayer 210 and the wiper 230 are both located between the rollers of the conveyor roller 101. The water sprayer 210 at the bottom sprays upward for cleaning, and the water sprayer 210 at the top sprays downward for cleaning. The two wipers 230 are arranged opposite to each other, which can clamp the carrier glass to improve the wiping effect. The wiper 230 at the bottom can also support the carrier glass.
[0032] In one embodiment of the present application, the water sprayer 210 includes a plurality of spray heads 211, and a plurality of beams 102 are provided on the upper cleaning rack 110 and the lower cleaning rack 120. The beams 102 are located between the rollers of the conveying rollers 101. The water sprayer 210 and the cleaning machine 220 are both mounted on the beams 102, and the spray heads 211 are respectively fixed to the plurality of beams 102 of the upper cleaning rack 110 or the lower cleaning rack 120. The spray heads 211 can spray umbrella-shaped rapids, and a plurality of spray heads 211 can cover the lateral area of the carrier glass to ensure the washing effect.
[0033] In one embodiment of the present application, the rotating brush head 221 is rotatably connected to the crossbeam 102, and a gear 222 is connected to the rotating shaft of the rotating brush head 221. The rotating brush head 221 is connected to the driving motor 223 through a chain, and the driving motor 223 is fixed to one side of the mounting frame 100. Adjacent rotating brush heads 221 can touch each other during rotation to avoid the generation of cleaning dead corners. The bristles at the bottom of the rotating brush head 221 are made of cotton thread, which is soft and does not damage the glass; the gear 222 on the rotating brush head 221 can be one or more, and is driven by the same driving motor 223.
[0034] In one embodiment of the present application, the wiper 230 is a "V"-shaped scraper 231, the total width of the scraper 231 is not less than the width of the carrier glass, and the middle of the wiper 230 faces the incoming direction. The residual water droplets are cleaned from the middle of the glass to both sides until the water is discharged to the outside of both sides of the device.
[0035] In one embodiment of the present application, the wiper 230 located above the conveying roller 101 is connected to the upper cleaning frame 110 through a clamping mechanism 240. Since the thickness of the carrier glass varies, the clamping mechanism 240 can be set to adapt to different thicknesses of glass, and can ensure that the wiper 230 at the top can work effectively. Due to the support of the conveying roller 101, the wiper 230 at the bottom is always in a clamped state, and there is no need to set a clamping mechanism 240.
[0036] In one embodiment of the present application, the clamping mechanism 240 includes a follower wheel 241, a follower rod 242, and a clamping spring 243. The follower wheel 241 rotates to one end of the follower rod 242, and the other end of the follower rod 242 is rotatably connected to the upper cleaning rack 110. The clamping spring 243 applies a downward thrust to the follower wheel 241, and the wiper 230 is fixed to the follower rod 242. The follower wheel 241 can roll to the surface of the carrier glass to reduce friction.
[0037] After the carrier glass is transported there, the follower wheel 241 can roll onto the glass, raising the follower rod 242, so that the wiper 230 is raised to a suitable height to avoid collision with the carrier glass, and only the rubber sheet at the bottom of the wiper 230 contacts the glass.
[0038] In one embodiment of the present application, a vertically arranged sliding groove 244 is provided on the upper cleaning frame 110, and the rotating shaft of the follower wheel 241 is slidably connected to the sliding groove 244 through a slider 245, and the compression spring 243 is located in the sliding groove 244 and connected to the slider 245. The sliding groove 244 can guide the moving direction of the follower wheel 241, ensure its smoothness and reliability, and avoid the glass cleaning effect being deteriorated due to jamming.
[0039] In one embodiment of the present application, a clamping mechanism 240 is provided on both sides of the upper cleaning rack 110, a connecting plate 232 is provided between the clamping mechanisms 240, and the wiper 230 is fixed to the bottom of the connecting plate 232. Both sides of the wiper 230 can follow the movement to ensure that the clamping force on both sides is consistent, thereby avoiding the deterioration of the cleaning effect caused by the warping edge.
[0040] According to this embodiment, the beneficial effect of using this carrier glass combination cleaning system is that it can be directly installed on the carrier glass production line. After the carrier glass cutting and other processes are completed, it is directly input onto the conveyor roller for cleaning. Moreover, this device can adapt to carrier glass of different thicknesses, greatly improving the production cycle and reducing bumps caused by transportation.
[0041] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.
[0042] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0043] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0044] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.
[0045] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0046] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A combined cleaning system for carrier glass, characterized in that: The utility model comprises a mounting frame, on which a conveying roller is arranged, and an upper cleaning frame and a lower cleaning frame are arranged on the upper and lower sides of the conveying roller, and a cleaning device is fixed on the upper and lower cleaning frames, and the cleaning device is provided with a water sprayer, a cleaning machine and a wiper along the conveying direction of the conveying roller, wherein: The water sprayer is used to wash away the particle debris and spray the cleaning fluid; The cleaning machine is provided with a plurality of rotating brush heads for cleaning the oil stains; The wiper is used for scraping off the cleaning fluid.
2. The combined cleaning system for carrier glass according to claim 1, characterized in that: A plurality of cross beams are arranged on the upper cleaning rack and the lower cleaning rack. The cross beams are located between the rollers of the conveying rollers. The water sprayer and the cleaning machine are both installed on the cross beams.
3. The combined cleaning system for carrier glass according to claim 2, characterized in that: The rotating brush head is rotatably connected to the crossbeam, a gear is connected to the rotating shaft of the rotating brush head, and the rotating brush head is connected to a driving motor through a chain, and the driving motor is fixed to one side of the mounting frame.
4. The combined cleaning system for carrier glass according to claim 1, characterized in that: The wiper is a "V"-shaped scraper, the total width of the scraper is not less than the width of the carrier glass, and the middle part of the wiper faces the incoming direction.
5. The combined cleaning system for carrier glass according to claim 4, characterized in that: The wiper located above the conveying roller is connected to the upper washing frame through a clamping mechanism.
6. The combined cleaning system for carrier glass according to claim 5, characterized in that: The clamping mechanism includes a follower wheel, a follower rod and a clamping spring. The follower wheel rotates to one end of the follower rod, and the other end of the follower rod is rotatably connected to the upper washing rack. The clamping spring applies a downward thrust to the follower wheel, and the wiper is fixed to the follower rod.
7. The combined cleaning system for carrier glass according to claim 6, characterized in that: The upper cleaning rack is provided with a vertically arranged sliding groove, the rotating shaft of the follower wheel is slidably connected to the sliding groove through a sliding block, and the pressing spring is located in the sliding groove and connected to the sliding block.
8. The combined cleaning system for carrier glass according to claim 6, characterized in that: The clamping mechanisms are arranged on both sides of the upper washing rack, a connecting plate is arranged between the clamping mechanisms, and the wiper is fixed to the bottom of the connecting plate.