Anti-clogging coal suction component

By forming a high-pressure water film on the inner wall of the inner tube of the coal suction assembly, the problem of blockage caused by cinder adhesion is solved, and the cleaning efficiency and stability are improved.

CN222725023UActive Publication Date: 2025-04-08FOSHAN KINGPENG ROBOT TECH CO LTD
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Patent Information

Application Number
CN202421327508.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-08
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

During the cleaning of the carriage train, the cinder will stick to the inner wall of the suction pipe, causing the suction pipe to be blocked and affecting the cleaning efficiency.

Method used

An anti-blocking coal suction assembly is designed, including an outer pipe, an inner pipe and a coal shovel pipe. By forming a high-pressure water film on the inner wall of the inner pipe, it prevents cinder from adhesion and blockage.

Benefits of technology

It effectively prevents the coal slag from sticking and blocking the coal-sucking components for a long time, and improves the working stability and efficiency of the coal-sucking components.

✦ Generated by Eureka AI based on patent content.

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Abstract

A blockage-resistant coal suction assembly comprises an outer tube, an inner tube and a coal shoveling pipe; the outer tube is sleeved on the outer periphery of the inner tube, the outer tube is provided with a water inlet hole, the water inlet hole is connected to the outer periphery of the inner tube, the inner tube is used to infiltrate water on the outer periphery of the inner tube into the inner tube, and the inner tube is connected to the inner part of the coal shoveling pipe. The utility model proposes a blockage-resistant coal suction assembly based on the above content, which solves the problem in the prior art that when a coal suction pipe is used to suck coal slag, coal slag will stick to the inner wall of the coal suction pipe, and after a long period of accumulation, the coal suction pipe will be blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of carriage cleaning, in particular to an anti-blocking coal suction component. Background Art

[0002] Freight trains transport coal and other goods for a long time. During the cleaning process of the carriages, the remaining coal fragments in the carriages will mix with water to form sticky coal slag. These sticky coal slags are difficult to suck out and clean, and will stick to the inner wall of the coal suction pipe. After a long period of accumulation, the coal suction pipe will become blocked, thus affecting the cleaning efficiency. Utility Model Content

[0003] The utility model aims to provide an anti-clogging coal suction component, which solves the problem in the prior art that when a coal suction pipe is used to suck coal slag, coal slag will adhere to the inner wall of the coal suction pipe, and after a long period of accumulation, the coal suction pipe will be blocked.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] An anti-clogging coal suction assembly comprises an outer pipe, an inner pipe and a coal shoveling pipe;

[0006] The outer tube is sleeved on the outer circumference of the inner tube. The outer tube is provided with a water inlet hole. The water inlet hole is connected to the outer circumference of the inner tube. The inner tube is used to allow water on the outer circumference of the inner tube to penetrate into the inner tube. The inner tube is connected to the interior of the coal shoveling tube.

[0007] Further, it also includes a sealing partition;

[0008] A plurality of sealing partitions are installed between the outer tube and the inner tube, and the plurality of sealing partitions are evenly arranged along the length direction of the inner tube. A high-pressure water cavity is provided between two adjacent sealing partitions, and the water inlet hole is connected to the outer periphery of the inner tube through the high-pressure water cavity.

[0009] Specifically, the sealing spacer is provided with a first placement groove and a second placement groove;

[0010] The first placement groove is located above the second placement groove, the first placement groove faces the outer periphery of the inner tube, the second placement groove faces the inner wall of the outer tube, and the second placement groove and the first placement groove are respectively used for placing sealing rings.

[0011] Preferably, the outer tube is provided with a first locking hole, the sealing partition is provided with a second locking hole, and the first locking hole is opposite to the second locking hole.

[0012] In some embodiments, the coal shoveling pipe includes a mounting pipe, a connecting pipe and a bent pipe;

[0013] One end of the installation tube is sleeved on the outer periphery of the bottom of the outer tube, the other end of the installation tube is connected to one end of the connecting tube, and the other end of the connecting tube is connected to the bent tube.

[0014] Furthermore, the end of the curved pipe is provided with shovel teeth.

[0015] Specifically, it also includes a baffle, a spiral structure and a driving device;

[0016] The baffle is installed on the coal shoveling pipe, and the spiral structure is rotatably installed on the baffle. The spiral structure is located inside the baffle and on both sides of the coal shoveling pipe. The spiral structure is used to transport coal slag to the coal shoveling pipe, and the driving device is used to drive the spiral structure to rotate.

[0017] Preferably, the driving device comprises a hydraulic motor, a driving wheel, a transmission chain and a driven wheel;

[0018] The hydraulic motor is installed on the top of the baffle cover, the driving wheel is installed on the output end of the hydraulic motor, the driven wheel is installed on the spiral structure, and the driven wheel is connected to the driving wheel through the transmission chain.

[0019] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0020] Through the outer tube, water inlet hole, inner tube and coal shoveling tube, high-pressure water forms a water film on the inner wall of the inner tube to prevent coal slag from sticking for a long time and clogging the coal suction component, thereby achieving the effect of improving the working stability and working efficiency of the coal suction component. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of a coal suction assembly in one embodiment of the utility model;

[0022] Figure 2 It is a structural schematic diagram of a cross-sectional view of a coal suction assembly of one embodiment of the utility model;

[0023] Figure 3 yes Figure 2 A magnified view of point A;

[0024] Figure 4 This is a schematic diagram of the structure of a spiral structure of one embodiment of the utility model;

[0025] Figure 5 It is a structural schematic diagram of a driving device of one embodiment of the utility model;

[0026] Among them: outer tube 1, water inlet hole 11, first locking hole 12, inner tube 2, coal shoveling pipe 3, installation pipe 31, connecting pipe 32, bent pipe 33, shoveling teeth 331, sealing partition 4, high-pressure water chamber 401, first placement groove 41, second placement groove 42, second locking hole 43, baffle cover 5, spiral structure 6, driving device 7, hydraulic motor 71, driving wheel 72, transmission chain 73, driven wheel 74. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features, which are used to distinguish and describe the features, without distinction of order or importance. In the description of the present utility model, unless otherwise specified, "multiple" means more than two.

[0029] In one embodiment of the present invention, Figure 1-5As shown, a blockage-resistant coal suction assembly comprises an outer tube 1, an inner tube 2 and a coal shoveling pipe 3; the outer tube 1 is sleeved on the outer periphery of the inner tube 2, the outer tube 1 is provided with a water inlet hole 11, the water inlet hole 11 is connected to the outer periphery of the inner tube 2, the inner tube 2 is used to allow water on the outer periphery of the inner tube 2 to penetrate into the interior of the inner tube 2, and the interior of the inner tube 2 is connected to the interior of the coal shoveling pipe 3. In this embodiment, the inner tube 2 is made of porous material, and the porous material includes but is not limited to porous metal materials of powder metallurgy and porous ceramics of powder sintering. The bottom of the inner tube 2 is connected to the coal shoveling pipe 3. Specifically, the coal shoveling pipe 3 is sleeved on the bottom of the outer tube 1, so that the interior of the inner tube 2 is connected to the interior of the coal shoveling pipe 3. The top of the inner tube 2 is connected to an external negative pressure device to provide negative pressure for coal suction. The outer tube 1 is sleeved on the outer periphery of the inner tube 2, so that the water inlet 11 of the outer tube 1 can be connected to the outer periphery of the inner tube 2. When working, the negative pressure device starts to work and provides negative pressure, and injects high-pressure water into the water inlet 11 of the outer tube 1. The high-pressure water penetrates into the interior of the inner tube 2 from the outer periphery. Specifically, a water film will be formed on the inner wall of the inner tube 2. When the coal shoveling pipe 3 scoops up the coal slag in the car, under the action of negative pressure, the coal slag is sucked from the bottom of the inner tube 2 to the top of the inner tube 2, and then the coal slag is transferred to other equipment from the top of the inner tube 2. Further, under the action of the water film formed on the inner wall of the inner tube 2, the coal slag will not adhere to the inner wall of the inner tube 2, thereby preventing the coal slag from adhering to the inner wall of the inner tube 2 for a long time and clogging the coal suction component, and the water in the water film moves upward with the coal slag under the action of negative pressure and will not fall. The present application uses the outer tube 1, the water inlet 11, the inner tube 2 and the coal shoveling pipe 3 to form a water film of high-pressure water on the inner wall of the inner tube 2, thereby preventing the coal slag from adhering to the inner wall of the inner tube 2 for a long time and clogging the coal suction component, thereby achieving the effect of improving the working stability and working efficiency of the coal suction component.

[0030] like Figure 2-3As shown, it also includes a sealing partition 4; a plurality of the sealing partitions 4 are installed between the outer tube 1 and the inner tube 2, and the plurality of sealing partitions 4 are evenly arranged along the length direction of the inner tube 2, and a high-pressure water cavity 401 is provided between two adjacent sealing partitions 4 above and below, and the water inlet hole 11 is connected to the outer periphery of the inner tube 2 through the high-pressure water cavity 401. In this embodiment, multiple sealing partitions 4 are respectively installed on the outer periphery of the inner tube 2, and the outer tube 1 is sleeved on the outer periphery of multiple sealing partitions 4, that is, multiple sealing partitions 4 are arranged between the outer tube 1 and the inner tube 2, and the number of the sealing partitions 4 is six. The six sealing partitions 4 divide the area between the outer tube 1 and the inner tube 2 into five high-pressure water chambers 401, and each of the high-pressure water chambers 401 is respectively provided with a corresponding water inlet hole 11. During operation, water is injected into the high-pressure water chamber 401 through the water inlet hole 11, and then the water in the high-pressure water chamber 401 penetrates into the inner wall of the inner tube 2 from the outer periphery of the inner tube 2, thereby forming a water film, and dividing the area between the outer tube 1 and the inner tube 2 into multiple cavities, which can increase the water pressure in the high-pressure cavity 41, so that the water on the outer periphery of the inner tube 2 has sufficient pressure to penetrate into the inner wall of the inner tube 2.

[0031] like Figure 3 As shown, the sealing partition 4 is provided with a first placement groove 41 and a second placement groove 42; the first placement groove 41 is located above the second placement groove 42, the first placement groove 41 faces the outer periphery of the inner tube 2, and the second placement groove 42 faces the inner wall of the outer tube 1, and the second placement groove 42 and the first placement groove 41 are respectively used to place a sealing ring. In this embodiment, the first placement groove 41 is hollowed out on the right side of the upper portion of the sealing partition 4 so that the first placement groove 41 faces the outer periphery of the inner tube 2, and the second placement groove 42 is hollowed out on the left side of the lower portion of the sealing partition 4 so that the second placement groove 42 faces the inner wall of the outer tube 1, and sealing rings are respectively installed in the first placement groove 41 and the second placement groove 42, so that the sealing performance of the sealing partition 4 can be improved and the water pressure in each of the high-pressure water chambers 401 can be ensured.

[0032] like Figure 3 As shown, the outer tube 1 is provided with a first locking hole 12, and the sealing partition 4 is provided with a second locking hole 43, and the first locking hole 12 is directly opposite to the second locking hole 43. In this embodiment, when installing and locking, after the plurality of sealing partitions 4 are respectively sleeved on the outer periphery of the inner tube 2, the outer tube 1 is then sleeved on the outer periphery of the plurality of sealing partitions 4, and the first locking hole 12 is directly opposite to the second locking hole 43, and then the outer tube 1 and the sealing partition 4 are locked and connected by a locking screw, and the end of the locking screw is pressed against the outer wall of the inner tube 2, so as to be fixed, which is convenient and quick.

[0033] like Figure 1-2 As shown, the coal shoveling pipe 3 includes a mounting pipe 31, a connecting pipe 32 and a bent pipe 33; one end 31 of the mounting pipe is sleeved on the outer periphery of the bottom of the outer pipe 1, the other end of the mounting pipe 31 is connected to one end of the connecting pipe 32, and the other end of the connecting pipe 32 is connected to the bent pipe 33. In this embodiment, one end of the mounting pipe 31 is sleeved on the outer periphery of the outer pipe 1, and one end of the mounting pipe 31 is connected to the inner pipe 2, while the other end of the mounting pipe 31 is connected to one end of the connecting pipe 32, and the other end of the connecting pipe 32 is connected to one end of the bent pipe 33, and the other end of the bent pipe 33 faces the coal slag. Compared with the straight tube pipeline design, the curved pipeline structure design of this embodiment plays a guiding role. The bent pipe can make the coal slag be thrown into the silo along the pipeline from the vertical direction to the horizontal movement direction, reduce the coal material inhaled into the filter tank and reduce the pressure loss along the process, and play a guiding role in throwing.

[0034] like Figure 1-2 As shown, the end of the curved pipe 33 is provided with shovel teeth 331. In this embodiment, the shovel teeth 331 are provided at the end of the curved pipe 33, so that the coal slag stuck on the floor of the carriage can be easily shoveled, and the coal slag is prevented from being firmly stuck to the inner bottom surface of the carriage and cannot be sucked up, thereby achieving the effect of improving the working efficiency of the coal shoveling pipe 3.

[0035] like Figure 4 As shown, it also includes a baffle 5, a spiral structure 6 and a driving device 7; the baffle 6 is installed on the coal shoveling pipe 3, and the spiral structure 6 can be rotatably installed on the baffle 5, the spiral structure 6 is located inside the baffle 5, and the spiral structure 6 is located on both sides of the coal shoveling pipe 3, the spiral structure 6 is used to transport coal slag to the coal shoveling pipe 3, and the driving device 7 is used to drive the spiral structure 6 to rotate. In this embodiment, the number of the driving devices 7 and the spiral structure 6 is two, and the spiral structure 6 is specifically a rod body of a spiral structure. The two driving devices 7 are installed on the top of the baffle 5, and the baffle 5 is installed on the coal shoveling pipe 3. The baffle 5 covers the coal production port of the coal shoveling pipe 3 and the spiral structure 6 therein. When working, the two driving devices 7 respectively drive the corresponding two spiral structures 6 to rotate, and the two spiral structures 6 on both sides of the coal shoveling pipe 3 transport the coal slag to the pipe mouth of the coal shoveling pipe 3, so as to facilitate the coal shoveling pipe 3 to shovel the coal slag and suck it away. The baffle 5 can prevent the dust generated by the coal slag from scattering or the coal slag from splashing.

[0036] like Figure 4-5As shown, the driving device 7 includes a hydraulic motor 71, a driving wheel 72, a transmission chain 73 and a driven wheel 74; the hydraulic motor 71 is installed on the top of the baffle 5, the output end of the hydraulic motor 71 is installed with the driving wheel 72, the driven wheel 74 is installed on the spiral structure 6, and the driven wheel 74 is connected to the driving wheel 71 through the transmission chain 73. In this embodiment, when working, the hydraulic motor 71 drives the driving wheel 72 at its output end 71 to rotate, and the driving wheel 72 drives the driven wheel 74 to rotate through the transmission chain 73, thereby driving the spiral structure 6 to rotate, which is convenient and fast, and has high transmission efficiency.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An anti-clogging coal suction assembly, characterized in that: It includes outer pipe, inner pipe and coal shovel pipe; The outer tube is sleeved on the outer circumference of the inner tube. The outer tube is provided with a water inlet hole. The water inlet hole is connected to the outer circumference of the inner tube. The inner tube is used to allow water on the outer circumference of the inner tube to penetrate into the inner tube. The inner tube is connected to the interior of the coal shoveling tube.

2. The anti-clogging coal suction assembly according to claim 1, characterized in that: Also included is a sealing divider; A plurality of sealing partitions are installed between the outer tube and the inner tube, and the plurality of sealing partitions are evenly arranged along the length direction of the inner tube. A high-pressure water cavity is provided between two adjacent sealing partitions, and the water inlet hole is connected to the outer periphery of the inner tube through the high-pressure water cavity.

3. The anti-clogging coal suction assembly according to claim 2, characterized in that: The sealing spacer is provided with a first placement groove and a second placement groove; The first placement groove is located above the second placement groove, the first placement groove faces the outer periphery of the inner tube, the second placement groove faces the inner wall of the outer tube, and the second placement groove and the first placement groove are respectively used for placing sealing rings.

4. The anti-clogging coal suction assembly according to claim 2, characterized in that: The outer tube is provided with a first locking hole, and the sealing partition is provided with a second locking hole, and the first locking hole is directly opposite to the second locking hole.

5. The anti-clogging coal suction assembly according to claim 1, characterized in that: The coal shoveling pipe comprises a mounting pipe, a connecting pipe and a bent pipe; One end of the installation tube is sleeved on the outer periphery of the bottom of the outer tube, the other end of the installation tube is connected to one end of the connecting tube, and the other end of the connecting tube is connected to the bent tube.

6. The anti-clogging coal suction assembly according to claim 5, characterized in that: The end of the curved pipe is provided with shovel teeth.

7. The anti-clogging coal suction assembly according to claim 1, characterized in that: It also includes a baffle, a spiral structure and a driving device; The baffle is installed on the coal shoveling pipe, and the spiral structure is rotatably installed on the baffle. The spiral structure is located inside the baffle and on both sides of the coal shoveling pipe. The spiral structure is used to transport coal slag to the coal shoveling pipe, and the driving device is used to drive the spiral structure to rotate.

8. The anti-clogging coal suction assembly according to claim 7, characterized in that: The driving device comprises a hydraulic motor, a driving wheel, a transmission chain and a driven wheel; The hydraulic motor is installed on the top of the baffle cover, the driving wheel is installed on the output end of the hydraulic motor, the driven wheel is installed on the spiral structure, and the driven wheel is connected to the driving wheel through the transmission chain.