A cleaning device for paint tank

By designing a cleaning device for coating cans including a gear plate and a high-speed rotation gear, the problem of insufficient cleaning efficiency and convenience in the prior art is solved, and a more efficient and labor-saving cleaning effect is achieved.

CN222725056UActive Publication Date: 2025-04-08YEJIAN NEW MATERIAL
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Patent Information

Application Number
CN202421404253.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-08
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing cleaning devices used in coating cans have shortcomings in terms of cleaning efficiency and convenience. The cleaning mechanism and the inner wall of the coating can have a large contact area and low rotation speed, resulting in poor cleaning effect and efficiency.

Method used

A cleaning device including a cover plate, a gear plate, a rotor, a mounting bracket and a plurality of cleaning components is designed. The cleaning assembly includes a brush roller and a gear. The gear meshes with the gear disc. The driver drives the rotation shaft to rotate. When the gear disc rotates at a low speed, the gear rotates at a high speed, which increases the rotation speed of the brush roller, thereby enhancing the cleaning effect of the inner wall of the paint can.

Benefits of technology

By reducing the contact area and friction between the cleaning components and the inner wall of the paint can, the energy consumption of the driver is reduced, and the cleaning effect and efficiency are improved, making the cleaning device more labor-saving and easy to pick up and put.

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Abstract

The utility model relates to the technical field of cleaning equipment, and in particular to a cleaning device for a paint tank; the device can reduce the contact area between a cleaning component and the inner wall of the paint tank, and further improve the cleaning effect and cleaning efficiency; the device comprises a cover plate, a toothed disc fixedly mounted on the bottom of the cover plate, a rotating shaft rotatably mounted on the cover plate, a mounting frame fixedly mounted on the rotating shaft, and a plurality of cleaning components mounted on the mounting frame, wherein the plurality of cleaning components are uniformly distributed around the toothed disc in the circumferential direction, the cleaning component comprises a brush roller rotatably mounted on the mounting frame and a gear fixedly mounted on the end of the brush roller, the gear meshes with the toothed disc, and a driver for driving the rotating shaft to rotate is mounted on the cover plate; the device also comprises a containing cup fixedly mounted on the top of the gear, a liquid storage cavity connected to the bottom of the containing cup is provided in the middle of the brush roller, and a one-way centrifugal valve arranged along the axial direction of the brush roller is provided on the brush roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning device for a paint tank. Background Art

[0002] As we all know, in the paint production process, it is often not possible to produce only one type of paint on a single production line. Different types of paint contain different chemical components. If the old paint cans are not thoroughly cleaned, the residual paint components may chemically react with the new paint, affecting the performance and quality of the new paint, resulting in poor painting effects or quality problems.

[0003] Cleaning paint cans can avoid cross-contamination between different colors and types of paint, especially for color-sensitive applications, to ensure color accuracy.

[0004] For example, a Chinese utility model patent discloses a cleaning device for cleaning a paint tank (publication number CN216606516U), which includes a motor, a liquid adding mechanism, and a cleaning mechanism. The motor is connected to a rotating shaft. The liquid adding mechanism is arranged on the outside of the rotating shaft, and the liquid adding mechanism includes a protective cover tube, to which the liquid adding tube and the adding mechanism are connected. The cleaning mechanism is fixedly connected to the rotating shaft and rotatably connected to the protective cover tube. The rotating shaft is located on the side wall of the protective cover tube and is connected to a stirring plate for stirring the liquid and cleaning agent in the protective cover tube. The rotating shaft is rotatably connected to the protective cover tube to facilitate the rotation of the rotating shaft. A sealing ring is sleeved on the outside of the rotating shaft. The arrangement of the corresponding mechanisms can improve the cleaning effect of the interior of the paint tank, making it less likely that the paint tank will be not cleaned properly, reducing the impact on the user's reuse of the paint tank, and at the same time, the user does not need to clean the paint tank multiple times, thereby improving the user's cleaning efficiency.

[0005] However, when the inventors implemented this device, they found the following defects: the contact area between the cleaning mechanism and the inner wall of the paint tank is large, and the cleaning device is not convenient to take out and put in the paint tank; the rotation speed of the cleaning mechanism is low, and the cleaning efficiency and cleaning effect of the inner wall of the paint tank need to be further improved. Utility Model Content

[0006] Technical problems solved

[0007] In view of the deficiencies of the prior art, the utility model provides a cleaning device for a paint tank, which reduces the contact area between a cleaning component and the inner wall of the paint tank, thereby further improving the cleaning effect and cleaning efficiency.

[0008] Technical Solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for a paint tank, comprising a cover plate, a toothed disc fixedly mounted on the bottom of the cover plate, a rotating shaft rotatably mounted on the cover plate, a mounting frame fixedly mounted on the rotating shaft, and a plurality of cleaning components mounted on the mounting frame, wherein the plurality of cleaning components are evenly distributed around the circumference of the toothed disc, the cleaning component comprising a brush roller rotatably mounted on the mounting frame and a gear fixedly mounted on the end of the brush roller, the gear being engaged with the toothed disc, and a driver for driving the rotating shaft to rotate being mounted on the cover plate; further, the driver is preferably a reduction motor.

[0010] As a preferred solution, it also includes a holding cup fixedly mounted on the top of the gear, a liquid storage chamber connected to the bottom of the holding cup is provided in the middle of the brush roller, and a one-way centrifugal valve is provided on the brush roller along the axial direction of the brush roller; further, the one-way centrifugal valve includes a valve body, a valve core slidably mounted in the valve body, and a spring sleeved on the valve core, the valve core is elastically connected to the valve body through the spring, the valve core is made of solid cast iron, and the outer wall of the valve core is covered with a plastic rubber layer.

[0011] As a preferred solution, a plurality of blocking covers are installed on the mounting frame, and the brush rollers are located in corresponding blocking covers.

[0012] As a preferred solution, a blade portion is provided on the blocking cover away from the rotating shaft.

[0013] As a preferred solution, the rotating shaft is a hollow shaft, a liquid pump is installed on the driver, and the input end of the liquid pump is rotatably sealed and connected to the top of the rotating shaft; further, the rotating shaft is rotatably sealed and connected to the input end of the liquid pump through a mechanical shaft seal, etc.

[0014] As a preferred solution, a brush is fixedly mounted on the bottom of the rotating shaft, and the bottom of the rotating shaft is 0.5-1 cm higher than the bottom of the brush.

[0015] As a preferred solution, a liquid inlet hole communicating with the interior of the rotating shaft is provided at the bottom of the rotating shaft.

[0016] As a preferred solution, a tightening screw is screwed onto the cover plate, and a hand crank is fixedly mounted on the end of the tightening screw.

[0017] Beneficial effects

[0018] Compared with the prior art, the utility model provides a cleaning device for a paint tank, which has the following beneficial effects: the cleaning device for a paint tank, by closing the cover plate on the top opening of the paint tank to be cleaned, each brush roller is in close contact with the inner wall of the paint tank, the driver drives the rotating shaft to rotate, and each cleaning component makes a circular motion around the gear disc. At the same time, under the action of the gear disc, the gear rotates and drives the brush roller to rotate, and the brush roller cleans the inner wall of the paint tank. The contact area between each brush roller and the paint tank is small, and the friction between the brush roller and the inner wall of the paint tank is small, so the cleaning device can be taken in and out of the paint tank more labor-saving, and when the gear disc rotates at low speed, the gear can rotate at high speed, so that the brush roller brushes the paint attached to the inner wall of the paint tank clean, reducing the contact area between the cleaning component and the inner wall of the paint tank, reducing the energy consumption of the driver, and further improving the cleaning effect and cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is an isometric perspective structural diagram of the present invention;

[0020] Figure 2 This is a front planar structural diagram of the present invention;

[0021] Figure 3 This utility model Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0022] Figure 4 This utility model Figure 3 A schematic diagram of the partially enlarged structure at center A;

[0023] Figure 5 This utility model Figure 3 A schematic diagram of the partially enlarged structure at point B in the middle;

[0024] Markings in the accompanying drawings: 1. Cover plate; 2. Sprocket; 3. Rotating shaft; 4. Mounting frame; 5. Brush roller; 6. Gear; 7. Driver; 8. Serving cup; 9. Liquid storage chamber; 10. One-way centrifugal valve; 11. Blocking cover; 12. Blade; 13. Liquid pump; 14. Brush; 15. Liquid inlet hole; 16. Tightening screw; 17. Hand crank. DETAILED DESCRIPTION

[0025] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0026] As described in the background technology, a cleaning device for cleaning a paint tank has a large contact area between the cleaning mechanism and the inner wall of the paint tank, and the cleaning device is not convenient for taking and placing in the paint tank; the rotation speed of the cleaning mechanism is low, and the cleaning efficiency and cleaning effect of the inner wall of the paint tank need to be further improved.

[0027] In order to solve this technical problem, the utility model provides a cleaning device for a paint tank, which is used for cleaning the inner wall of the paint tank.

[0028] Specifically, please refer to Figure 1-5 The cleaning device for the paint tank specifically includes: a cover plate 1, a toothed disc 2 fixedly mounted on the bottom of the cover plate 1, a rotating shaft 3 rotatably mounted on the cover plate 1, a mounting bracket 4 fixedly mounted on the rotating shaft 3 and a plurality of cleaning components mounted on the mounting bracket 4, wherein the plurality of cleaning components are evenly distributed circumferentially around the toothed disc 2, the cleaning component includes a brush roller 5 rotatably mounted on the mounting bracket 4 and a gear 6 fixedly mounted on the end of the brush roller 5, the gear 6 is engaged with the toothed disc 2, and a driver 7 for driving the rotating shaft 3 to rotate is installed on the cover plate 1; further, the driver 7 is preferably a reduction motor.

[0029] The cleaning device for a paint tank provided by the present invention is characterized in that the cover plate 1 is closed on the top opening of the paint tank to be cleaned, each brush roller 5 is in close contact with the inner wall of the paint tank, the driver 7 drives the rotating shaft 3 to rotate, and each cleaning component makes a circular motion around the gear disc 2. At the same time, under the action of the gear disc 2, the gear 6 rotates and drives the brush roller 5 to rotate, and the brush roller 5 cleans the inner wall of the paint tank. The contact area between each brush roller 5 and the paint tank is small, and the friction between the brush roller 5 and the inner wall of the paint tank is small, so the cleaning device can be taken in and out of the paint tank more labor-saving. When the gear disc 2 rotates at a low speed, the gear 6 can rotate at a high speed, so that the brush roller 5 cleans the paint attached to the inner wall of the paint tank, reduces the contact area between the cleaning component and the inner wall of the paint tank, reduces the energy consumption of the driver 7, and further improves the cleaning effect and cleaning efficiency.

[0030] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0033] Example 1

[0034] Please refer to Figure 1-3A paint tank cleaning device comprises: a cover plate 1, a toothed disc 2 fixedly mounted on the bottom of the cover plate 1, a rotating shaft 3 rotatably mounted on the cover plate 1, a mounting frame 4 fixedly mounted on the rotating shaft 3, and a plurality of cleaning components mounted on the mounting frame 4, wherein the plurality of cleaning components are evenly distributed circumferentially around the toothed disc 2, the cleaning components comprising a brush roller 5 rotatably mounted on the mounting frame 4 and a gear 6 fixedly mounted on the end of the brush roller 5, the gear 6 being engaged with the toothed disc 2, and a driver 7 for driving the rotating shaft 3 to rotate being mounted on the cover plate 1;

[0035] It also includes a holding cup 8 fixedly mounted on the top of the gear 6, a liquid storage chamber 9 connected to the bottom of the holding cup 8 is provided in the middle of the brush roller 5, and a one-way centrifugal valve 10 is provided on the brush roller 5 along the axial direction of the brush roller 5; further, the one-way centrifugal valve 10 includes a valve body, a valve core slidably mounted in the valve body, and a spring sleeved on the valve core. The valve core is elastically connected to the valve body through the spring, the valve core is made of solid cast iron, and the outer wall of the valve core is covered with a plastic rubber layer.

[0036] A plurality of blocking covers 11 are mounted on the mounting frame 4 , and the brush rollers 5 are located in corresponding blocking covers 11 .

[0037] A blade portion 12 is provided on the blocking cover 11 away from the rotating shaft 3 .

[0038] The cleaning device for a paint tank provided in this embodiment can contain cleaning liquid in the holding cup 8. In the natural state, under the action of the spring, the valve core blocks the inside of the valve body; when the brush roller 5 rotates, under the action of centrifugal force, the valve core moves away from the center of the brush roller 5, the spring is compressed, the valve core breaks away from the blockage of the valve body, and the cleaning agent is thrown out through the liquid storage chamber 9 and the valve body. When the brush roller 5 stops rotating, the cleaning liquid stops being supplied, effectively reducing the waste of cleaning liquid; the blocking cover 11 can block the cleaning liquid thrown out by the brush roller 5 to reduce the splashing of the cleaning liquid; the blade portion 12 can scrape off the stubborn paint adhered to the inner wall of the paint tank, further improving the thoroughness of cleaning the paint tank.

[0039] Example 2

[0040] The cleaning device for the paint tank provided in Example 1 is further optimized. Specifically, Figure 1-3 As shown, the rotating shaft 3 is a hollow shaft, and a liquid pump 13 is installed on the driver 7. The input end of the liquid pump 13 is rotatably sealed and connected to the top of the rotating shaft 3; further, the rotating shaft 3 is rotatably sealed and connected to the input end of the liquid pump 13 through a mechanical shaft seal.

[0041] The cleaning device for the paint tank provided in this embodiment is used. The liquid dirt generated after cleaning is concentrated at the bottom of the paint tank. By starting the liquid extraction pump 13, the liquid dirt at the bottom of the paint tank can be extracted without manual processing, thereby reducing the amount of manual operation.

[0042] Specifically, a brush 14 is fixedly installed on the bottom of the rotating shaft 3; further, the bottom of the rotating shaft 3 is 0.5-1 cm higher than the bottom of the brush 14; the brush 14 can clean the bottom wall of the paint tank to achieve comprehensive cleaning of the inside of the paint tank.

[0043] Specifically, a liquid inlet hole 15 communicating with the interior of the rotating shaft 3 is provided at the bottom of the rotating shaft 3 ; liquid dirt can enter the rotating shaft 3 through the liquid inlet hole 15 , so as to completely remove the dirt at the bottom of the paint tank.

[0044] Specifically, a tightening screw 16 is screwed onto the cover plate 1, and a hand crank 17 is fixedly mounted on the end of the tightening screw 16; by rotating the hand crank 17, the tightening screw 16 can be tightly abutted against the outer wall of the paint tank, thereby connecting the cover plate 1 and the paint tank as one, avoiding shaking of the cleaning device during use and improving the overall stability of the cleaning device.

[0045] The use process of the cleaning device for paint tanks provided by the present invention is as follows: by closing the cover plate 1 on the top opening of the paint tank to be cleaned, tightening the jacking screw 16, the cover plate 1 and the paint tank are connected as one, each brush roller 5 is in close contact with the inner wall of the paint tank, the driver 7 drives the rotating shaft 3 to rotate, and each cleaning component performs a circular motion around the gear plate 2. At the same time, under the action of the gear plate 2, the gear 6 rotates and drives the brush roller 5 to rotate, and the brush roller 5 cleans the inner wall of the paint tank. When the gear plate 2 rotates at a low speed, the gear 6 can rotate at a high speed, so that the brush roller 5 cleans the paint attached to the inner wall of the paint tank, and the brush 14 cleans the bottom of the paint tank; the liquid dirt at the bottom of the paint tank can be extracted by the liquid extraction pump 13.

[0046] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0047] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.

Claims

1. A cleaning device for a paint tank, characterized in that: It comprises a cover plate (1), a toothed disc (2) fixedly mounted on the bottom of the cover plate (1), a rotating shaft (3) rotatably mounted on the cover plate (1), a mounting frame (4) fixedly mounted on the rotating shaft (3), and a plurality of cleaning components mounted on the mounting frame (4); A plurality of cleaning components are evenly distributed around the circumference of a toothed disc (2), the cleaning components comprising a brush roller (5) rotatably mounted on a mounting frame (4) and a gear (6) fixedly mounted on the end of the brush roller (5), the gear (6) being meshed with the toothed disc (2), and a driver (7) for driving the rotating shaft (3) to rotate is mounted on the cover plate (1).

2. The cleaning device for a paint tank according to claim 1, characterized in that: It also comprises a holding cup (8) fixedly mounted on the top of the gear (6); a liquid storage chamber (9) is provided in the middle of the brush roller (5) and is communicated with the bottom of the holding cup (8); and a one-way centrifugal valve (10) is provided on the brush roller (5) and is arranged along the axial direction of the brush roller (5).

3. The cleaning device for a paint tank according to claim 2, characterized in that: A plurality of blocking covers (11) are mounted on the mounting frame (4), and the brush roller (5) is located in a corresponding blocking cover (11).

4. The cleaning device for a paint tank according to claim 3, characterized in that: A blade portion (12) is provided on the blocking cover (11) away from the rotating shaft (3).

5. The cleaning device for a paint tank according to claim 1, characterized in that: The rotating shaft (3) is a hollow shaft. A liquid pump (13) is installed on the driver (7). The input end of the liquid pump (13) is rotatably sealed with the top of the rotating shaft (3).

6. The cleaning device for a paint tank according to claim 1, characterized in that: A brush (14) is fixedly mounted on the bottom of the rotating shaft (3).

7. The cleaning device for a paint tank according to claim 6, characterized in that: The bottom of the rotating shaft (3) is provided with a liquid inlet hole (15) which is in communication with the interior of the rotating shaft (3).

8. The cleaning device for a paint tank according to claim 1, characterized in that: A tightening screw rod (16) is screwed onto the cover plate (1), and a hand crank (17) is fixedly mounted on the end of the tightening screw rod (16).

Citation Information

Patent Citations

  • Cleaning device for cleaning coating tank

    CN216606516U