Disc brush cleaning device
By designing a disc brush cleaning device combining rotary brushing and high-pressure spraying technology, the problem of incomplete cleaning of flat glass and inefficient efficiency is solved, and efficient cleaning of stubborn stains is achieved.
Patent Information
- Application Number
- CN202420967026.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the cleaning operation of flat glass, prior art such as spray cleaning equipment and manual scrubbing have problems such as incomplete cleaning and inefficient efficiency, and it is particularly difficult to deal with stubborn stains on the glass surface.
A disc brush cleaning device is designed, combining two technologies: rotary brushing and high-pressure spraying. The device includes a fixed seat, a disc brush unit and a spray system. The disc brush unit is composed of a rotating power mechanism, a disc brush beam, a disc brush gear and a disc brush head. The disc brush gear and a disc brush head are driven to rotate at high speed through the rotating power mechanism to brush, and at the same time the spray system sprays high-pressure water or potion to the product to be cleaned.
It realizes efficient and thorough cleaning of products of different types and stain levels, especially suitable for dirty and stubborn glass surfaces, improving cleaning efficiency and effect.
Smart Images
Figure CN222725057U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of cleaning equipment, in particular to a disc brush type cleaning device. Background Art
[0002] At present, in the conventional flat glass cleaning operation, spray cleaning equipment is mostly used, or even manual scrubbing, which has the problems of incomplete cleaning and low efficiency. Especially when the dirt on the glass surface is stubborn, ordinary cleaning often cannot meet the cleaning requirements. Utility Model Content
[0003] The utility model aims to provide a disc brush type cleaning device, which can realize efficient and thorough cleaning of products of different types and stain degrees.
[0004] The utility model is implemented as follows: a disc brush cleaning device comprises a fixed seat, a disc brush unit and a spray system; the disc brush unit comprises a rotating power mechanism, a disc brush beam, a disc brush gear and a disc brush head, both ends of the fixed seat are provided with vertical plates, the rotating power mechanism is fixed on one of the vertical plates, both ends of the disc brush beam are respectively mounted on the vertical plates at both ends of the fixed seat, a plurality of the disc brush gears are rotatably mounted side by side on the disc brush beam, each of the disc brush gears is coaxially connected with a disc brush head; two adjacent disc brush gears are meshed with each other, and the rotating power mechanism is transmission-connected with one of the disc brush gears located at the end; the rotating power mechanism can drive the disc brush gear to rotate when working, and the disc brush gear drives the disc brush head connected thereto to rotate at high speed while rotating to scrub the product; the spray system is used for spraying high-pressure water or medicine to the product to be cleaned.
[0005] As a further preferred embodiment, the rotating power mechanism includes a rotating motor, a first bevel gear, a transmission shaft, a second bevel gear and a spur gear; the first bevel gear is fixed to the free end of the rotating motor shaft, the second bevel gear is coaxially connected to the transmission shaft, the axial direction of the rotating motor shaft is perpendicular to the axial direction of the transmission shaft, the first bevel gear and the second bevel gear are meshed with each other, the spur gear is coaxially connected to the transmission shaft, and the spur gear is meshed with one of the disc brush gears located at the end.
[0006] As a further preferred scheme, the disc brush beam includes an upper disc brush beam and a lower disc brush beam, the disc brush gear includes an upper disc brush gear and a lower disc brush gear, and the spur gear includes an upper spur gear and a lower spur gear; the upper disc brush beam and the lower disc brush beam are installed on the vertical plate of the fixed seat at intervals above and below, a plurality of the upper disc brush gears are installed side by side on the top surface of the upper disc brush beam, and mesh with each other in sequence, and a plurality of the lower disc brush gears are installed side by side on the bottom surface of the lower disc brush beam, and mesh with each other in sequence; the upper spur gear is meshed with one of the upper disc brush gears located at the end, and the lower spur gear is meshed with one of the lower disc brush gears located at the end; the upper disc brush gear and the lower disc brush gear are coaxially connected through a disc brush shaft, and the disc brush head is sleeved on the periphery of the disc brush shaft.
[0007] As a further preferred scheme, the disc brush unit also includes an upper support rod, an upper slider, an upper slide rail, an upper hand shaft, a third bevel gear and a fourth bevel gear; the upper slide rail is vertically fixed to the vertical plate, and the upper slide block is slidably nested on the upper slide rail, one end of the upper support rod is fixedly connected to the end portion of the upper disc brush beam, and the other end is fixedly connected to the upper slide block; the two ends of the upper hand shaft are rotatably mounted on the vertical plates at both ends of the fixed seat, the third bevel gear is coaxially connected to one end of the upper hand shaft, the fourth bevel gear is transmission connected to the upper slider, the third bevel gear and the fourth bevel gear are meshed with each other, and the axial direction of the fourth bevel gear is perpendicular to the axial direction of the third bevel gear; by manually rotating the upper hand shaft, the upper disc brush beam can be driven up and down.
[0008] As a further preferred scheme, the disc brush unit also includes a lower support rod, a lower slider, a lower sliding rail, a lower hand shaft, a fifth bevel gear, a sixth bevel gear and a screw pair; the lower sliding rail is vertically fixed to the vertical plate, and the lower slider is slidably nested on the lower sliding rail, one end of the lower support rod is fixedly connected to the end of the lower disc brush beam, and the other end is fixedly connected to the lower slider; the bottom end of the screw pair is coaxially connected to the fifth bevel gear, and the top end is transmission connected to the lower slider; the sixth bevel gear is meshed with the fifth bevel gear, and the axial direction of the fifth bevel gear is perpendicular to the axial direction of the sixth bevel gear; by manually rotating the lower hand shaft, the lower disc brush beam can be driven up and down.
[0009] Specifically, the disc brush cleaning device has two groups of disc brush units arranged in a front-to-back relative spacing, and the two groups of disc brush units are used to brush two positions of the product simultaneously.
[0010] Specifically, the gap between two adjacent disc brush heads is a cleaning station, and the spraying direction of the spray system is toward the cleaning station.
[0011] As a further preferred solution, the disc brush beam is made of a square tube, a steel sleeve is embedded in the disc brush beam, a bearing seat is processed on the steel sleeve, and the end of the disc brush shaft is inserted into the bearing seat.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The disc brush cleaning device provided by the utility model comprises a disc brush unit and a spray system. The disc brush unit comprises a rotating power mechanism, a disc brush beam, a disc brush gear and a disc brush head. A plurality of disc brush gears are rotatably mounted side by side on the disc brush beam, and each disc brush gear is coaxially connected to a disc brush head. Two adjacent disc brush gears are meshed with each other, and the rotating power mechanism can drive the disc brush gear to rotate when working. When the disc brush gear rotates, it drives the disc brush head connected thereto to rotate at high speed to brush the product. At the same time, the spray system can spray high-pressure water or medicine to the product to be cleaned.
[0014] It can be seen that the disc brush cleaning device provided by the utility model combines the two cleaning technologies of rotary brushing and high-pressure spraying. By adjusting the rotation speed of the disc brush head, the material and density of the bristles, and the water pressure and flow rate of the spray system, it is possible to achieve efficient and thorough cleaning of products of different types and degrees of stains, especially glass products with stubborn dirt. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a disc brush type cleaning device provided by an embodiment of the utility model;
[0016] Figure 2 yes Figure 1 A schematic top view of a disc brush cleaning device is shown. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0018] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a communication between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] In conventional flat glass cleaning operations, spray cleaning equipment or even manual scrubbing is often used, which results in incomplete cleaning and low efficiency. In particular, when the dirt on the glass surface is stubborn, ordinary cleaning often cannot meet the cleaning requirements.
[0020] In order to solve the above technical problems, the present embodiment provides a disc brush cleaning device, which can achieve efficient and thorough cleaning of products of different types and degrees of stains.
[0021] For the convenience of description, the following description only takes flat glass as an example of the product to be cleaned. It should be noted that the disc brush cleaning device of this embodiment can clean various products, and is particularly suitable for plate-shaped products with stubborn dirt on the surface.
[0022] Reference Figure 1 and Figure 2 , shows a disc brush cleaning device provided in this embodiment, including a fixing seat, a disc brush unit and a spray system (not shown in the figure).
[0023] The fixing seat is made of aluminum profile as a whole, and serves as a mounting and supporting carrier for the parts of the cleaning device. It includes a bottom plate 11 and vertical plates 12 vertically fixed at both ends of the bottom plate 11 .
[0024] The disc brush cleaning device has two sets of disc brush units arranged in a front-to-back relative spacing, which are used to brush two positions of the product at the same time to improve the cleaning efficiency.
[0025] Each disc brush unit includes a rotary power mechanism, a disc brush beam, a disc brush gear and a disc brush head 2. The rotary power mechanism is fixed on one of the vertical plates 12, the two ends of the disc brush beam are respectively mounted on the vertical plates 12 at the two ends of the fixed seat, a plurality of disc brush gears are rotatably mounted side by side on the disc brush beam, and each disc brush gear is coaxially connected to a disc brush head 2; two adjacent disc brush gears are meshed with each other, and the rotary power mechanism is connected to a disc brush gear at the end; when the rotary power mechanism is working, it can drive the disc brush gear to rotate, and when the disc brush gear rotates, it drives the disc brush head 2 connected thereto to rotate at high speed to scrub the product.
[0026] The spray system is used to spray high-pressure water or liquid medicine onto the product to be cleaned; the gap between two adjacent disc brush heads is the cleaning station, and the spray direction of the spray system is toward the cleaning station.
[0027] It can be seen that the disc brush cleaning device provided in this embodiment combines the two cleaning technologies of rotary brushing and high-pressure spraying, so that the flat glass to be cleaned passing through the disc brush head can be evenly brushed on the surface. By adjusting the rotation speed of the disc brush head, the material and density of the bristles, and the water pressure and flow rate of the spray system, it is possible to achieve efficient and thorough cleaning of products of different types and degrees of stains, especially flat glass products with relatively stubborn stains.
[0028] Specifically, the rotary power mechanism of the present embodiment includes a rotary motor 31, a first bevel gear 32, a transmission shaft 33, a second bevel gear 34 and a spur gear. The first bevel gear 32 is fixed to the free end of the rotating shaft of the rotary motor 31, the second bevel gear 34 is coaxially connected to the transmission shaft 33, the axial direction of the rotating shaft of the rotary motor 31 is perpendicular to the axial direction of the transmission shaft 33, the first bevel gear 32 and the second bevel gear 34 are meshed with each other, the spur gear is coaxially connected to the transmission shaft 33, and the spur gear is meshed with a disc brush gear located at the end.
[0029] Specifically, the disc brush beam includes an upper disc brush beam 41 and a lower disc brush beam 42, the disc brush gear includes an upper disc brush gear 51 and a lower disc brush gear 52, and the spur gear includes an upper spur gear 351 and a lower spur gear 352. The upper disc brush beam 41 and the lower disc brush beam 42 are installed on the vertical plate 12 of the fixed seat 1 at intervals from top to bottom, and a plurality of upper disc brush gears 51 are installed side by side on the top surface of the upper disc brush beam 41 and mesh with each other in sequence, and a plurality of lower disc brush gears 52 are installed side by side on the bottom surface of the lower disc brush beam 42 and mesh with each other in sequence. The upper spur gear 351 meshes with an upper disc brush gear 51 located at the end, and the lower spur gear 352 meshes with a lower disc brush gear 42 located at the end. The upper disc brush gear 51 and the lower disc brush gear 52 are coaxially connected through a disc brush shaft, and the disc brush head 2 is sleeved on the periphery of the disc brush shaft.
[0030] Furthermore, the disc brush unit also includes an upper support rod 71, an upper slider 72, an upper slide rail 73, an upper hand shaft 74, a third bevel gear 75, a fourth bevel gear 76, a lower support rod 77, a lower slider 78, a lower slide rail 79, a lower hand shaft 7a, a fifth bevel gear, a sixth bevel gear and a screw pair 7b.
[0031] The upper slide rail 73 is vertically fixed on the vertical plate 12, and the upper slider 72 is slidably nested on the upper slide rail 73. One end of the upper support rod 71 is fixedly connected to the end of the upper plate brush beam 41, and the other end is fixedly connected to the upper slider 72. The two ends of the upper hand shaft 74 are rotatably mounted on the vertical plate 12 at both ends of the fixed seat. The third bevel gear 75 is coaxially connected to one end of the upper hand shaft 74, and the fourth bevel gear 76 is transmission-connected to the upper slider 72. The third bevel gear 75 and the fourth bevel gear 76 are meshed with each other, and the axial direction of the fourth bevel gear 76 is perpendicular to the axial direction of the third bevel gear 75.
[0032] The lower sliding rail 73 is vertically fixed on the vertical plate, and the lower sliding block 78 is slidably nested on the lower sliding rail 79. One end of the lower support rod 77 is fixedly connected to the end of the lower plate brush beam 42, and the other end is fixedly connected to the lower sliding block 78; the bottom end of the screw pair 7b is coaxially connected to the fifth bevel gear, and the top end is transmission connected to the lower sliding block 78; the sixth bevel gear is meshed with the fifth bevel gear, and the axial direction of the fifth bevel gear is perpendicular to the axial direction of the sixth bevel gear.
[0033] Since both ends of the disc brush head 2 are connected to the upper disc brush beam 41 and the lower disc brush beam 42, by manually rotating the above-mentioned upper hand rotating shaft 74 and the lower hand rotating shaft 7a, the upper disc brush beam 41, the lower disc brush beam 42, the disc brush head 2 and the rotating power mechanism can be driven up and down respectively, thereby realizing the adjustment of the height position of the disc brush head 2.
[0034] The disc brush head 2 is sleeved on the outer periphery of the disc brush shaft. Preferably, in order to enable the disc brush head 2 to obtain a stable rotation mode and reduce the movement of the disc brush shaft, the disc brush beam is made of a 50x50x2mm square tube, and a steel sleeve is embedded in the disc brush beam. The bearing position is processed as a whole after welding and polishing, and the end of the disc brush shaft is inserted into the bearing position.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A disc brush cleaning device, characterized in that: It comprises a fixed seat, a disc brush unit and a spray system; the disc brush unit comprises a rotating power mechanism, a disc brush beam, a disc brush gear and a disc brush head; two ends of the fixed seat are provided with vertical plates, the rotating power mechanism is fixed on one of the vertical plates, two ends of the disc brush beam are respectively mounted on the vertical plates at two ends of the fixed seat, a plurality of the disc brush gears are rotatably mounted side by side on the disc brush beam, each of the disc brush gears is coaxially connected with a disc brush head; two adjacent disc brush gears are meshed with each other, and the rotating power mechanism is transmission-connected with one of the disc brush gears located at the end; the rotating power mechanism can drive the disc brush gear to rotate when working, and the disc brush gear drives the disc brush head connected thereto to rotate at high speed while rotating to scrub the product; the spray system is used for spraying high-pressure water or medicine on the product to be cleaned.
2. The disc brush cleaning device according to claim 1, characterized in that: The rotary power mechanism includes a rotary motor, a first bevel gear, a transmission shaft, a second bevel gear and a spur gear; the first bevel gear is fixed to the free end of the rotary motor shaft, the second bevel gear is coaxially connected to the transmission shaft, the axial direction of the rotary motor shaft is perpendicular to the axial direction of the transmission shaft, the first bevel gear and the second bevel gear are meshed with each other, the spur gear is coaxially connected to the transmission shaft, and the spur gear is meshed with one of the disc brush gears located at the end.
3. The disc brush cleaning device according to claim 2, characterized in that: The disc brush beam includes an upper disc brush beam and a lower disc brush beam, the disc brush gear includes an upper disc brush gear and a lower disc brush gear, and the spur gear includes an upper spur gear and a lower spur gear; the upper disc brush beam and the lower disc brush beam are installed on the vertical plate of the fixed seat at intervals up and down, a plurality of the upper disc brush gears are installed side by side on the top surface of the upper disc brush beam, and mesh with each other in sequence, and a plurality of the lower disc brush gears are installed side by side on the bottom surface of the lower disc brush beam, and mesh with each other in sequence; the upper spur gear is meshed with one of the upper disc brush gears located at the end, and the lower spur gear is meshed with one of the lower disc brush gears located at the end; the upper disc brush gear and the lower disc brush gear are coaxially connected through a disc brush shaft, and the disc brush head is sleeved on the periphery of the disc brush shaft.
4. The disc brush cleaning device according to claim 3, characterized in that: The disc brush unit also includes an upper support rod, an upper slider, an upper slide rail, an upper hand shaft, a third bevel gear and a fourth bevel gear; the upper slide rail is vertically fixed to the vertical plate, the upper slide block is slidably nested on the upper slide rail, one end of the upper support rod is fixedly connected to the end portion of the upper disc brush beam, and the other end is fixedly connected to the upper slide block; the two ends of the upper hand shaft are rotatably mounted on the vertical plates at both ends of the fixed seat, the third bevel gear is coaxially connected to one end of the upper hand shaft, the fourth bevel gear is transmission connected to the upper slider, the third bevel gear and the fourth bevel gear are meshed with each other, and the axial direction of the fourth bevel gear is perpendicular to the axial direction of the third bevel gear; by manually rotating the upper hand shaft, the upper disc brush beam can be driven up and down.
5. The disc brush cleaning device according to claim 3, characterized in that: The disc brush unit also includes a lower support rod, a lower slider, a lower sliding rail, a lower hand shaft, a fifth bevel gear, a sixth bevel gear and a screw pair; the lower sliding rail is vertically fixed to the vertical plate, and the lower slider is slidably nested on the lower sliding rail, one end of the lower support rod is fixedly connected to the end of the lower disc brush beam, and the other end is fixedly connected to the lower slider; the bottom end of the screw pair is coaxially connected to the fifth bevel gear, and the top end is transmission connected to the lower slider; the sixth bevel gear is meshed with the fifth bevel gear, and the axial direction of the fifth bevel gear is perpendicular to the axial direction of the sixth bevel gear; by manually rotating the lower hand shaft, the lower disc brush beam can be driven to move up and down.
6. The disc brush cleaning device according to claim 1, characterized in that: The disc brush cleaning device comprises two groups of disc brush units arranged in a front-to-back relative manner and spaced apart from each other. The two groups of disc brush units are used to simultaneously scrub two positions of the product.
7. The disc brush cleaning device according to claim 6, characterized in that: The gap between two adjacent disc brush heads is a cleaning station, and the spraying direction of the spray system is toward the cleaning station.
8. The disc brush cleaning device according to claim 3, characterized in that: The disc brush beam is made of a square tube, a steel sleeve is embedded in the disc brush beam, a bearing position is processed on the steel sleeve, and the end of the disc brush shaft is inserted into the bearing position.