Aluminum frame extrusion forming device
By adopting a fully sealed water cooling method in the aluminum frame extrusion molding process, the problem of inefficiency of traditional cooling methods is solved, and the rapid, uniform and comprehensive cooling of aluminum frames is achieved, and the production quality and working environment are improved.
Patent Information
- Application Number
- CN202421368908.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-15
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-15
AI Technical Summary
In the traditional aluminum frame extrusion molding process, the cooling method relies on natural heat exchange and is inefficient, resulting in excessive temperature of the aluminum frame, affecting processing quality and performance, and insufficient cooling.
An aluminum frame extrusion molding device is designed, adopting a multi-layer, all-round, fully sealed water cooling method. By cooling the multi-area conveyor chassis, inspection cover, conveying mechanism and extrusion mold, the rapid, uniform and comprehensive cooling of aluminum is achieved.
It realizes fast, efficient and comprehensive cooling of aluminum frames, reduces the equipment's footprint and cost, improves product production quality, and avoids the diffusion of high temperatures to the surrounding air to the greatest extent.
Smart Images

Figure CN222725134U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum frame extrusion molding, in particular to an aluminum frame extrusion molding device. Background Art
[0002] In modern manufacturing, aluminum frames, as a lightweight, high-strength material, are widely used in electronic equipment, building materials, automotive parts and other fields. In the manufacturing process of aluminum frames, extrusion molding is an important production process, which can efficiently and continuously produce aluminum profiles with specific cross-sectional shapes and lengths.
[0003] In the current aluminum frame extrusion molding process, the traditional cooling method generally relies on natural heat exchange with the air. This cooling method is not only inefficient, but also often results in the aluminum frame needing to be slowly dissipated along a long water conveyor line after molding to meet its cooling needs. This long-distance conveyor line not only increases the manufacturing cost and floor space of the equipment, but also makes it difficult to achieve fast, efficient and comprehensive cooling of the aluminum frame. This problem of insufficient cooling, especially in hot seasons or under high production loads, is more likely to cause the aluminum frame to overheat, thereby affecting the quality and performance of its subsequent processing. In addition, the diffused temperature will make the surrounding environment even worse.
[0004] Therefore, it is very necessary to invent a kind of aluminum frame extrusion molding device. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an aluminum frame extrusion forming device, including a cooling multi-zone conveyor box, an inspection cover, a conveying mechanism and an extrusion die, the cooling multi-zone conveyor box is hingedly mounted with the inspection cover, and the cooling multi-zone conveyor box is fixedly mounted with the conveying mechanism and the extrusion die;
[0006] The cooling multi-zone conveyor box includes a box body, a partition plate, a slot, a seal, a bubble-making tube, a pressure tube, an air pump and a water injection pipe. The inspection cover is hingedly installed on the box body, and the conveying mechanism and the extrusion die are fixedly installed; a plurality of the partition plates are fixedly installed inside the box body, and the box body and the partition plates are both provided with the slots, and the seals are installed on the partition plates; the bubble-making tube is fixedly installed inside the box body, and the bubble-making tube passes through the box body and is connected with the external pressure tube, and the air pump is installed on the pressure tube; the water injection pipe is connected with the box body.
[0007] Preferably, the box body is a rectangular box body, and the partition plate fixedly installed inside the box body is a rectangular plate. The partition plate divides the box body into multiple areas, which are respectively a water cooling area and a water isolation area.
[0008] Preferably, a seal is installed around the notches provided on the box body and the partition plate, and the seal is a rubber seal structure, wherein the seal allows the extruded aluminum material to pass through in a sealed manner.
[0009] Preferably, cooling water is injected into the water-cooling area separated by the partition plate, while cooling water is not injected into the water-isolating area, and the water-isolating area is located on both sides of the interior of the box body.
[0010] Preferably, the bubble-making tube is arranged below the water-cooling area, and the water-cooling area is also connected to the pipe opening of the pressurized tube; and a drainage pipe opening connected to the water-isolating area is installed on the box body.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model abandons the traditional air heat exchange heat dissipation method and innovatively adopts a multi-level, all-round, fully sealed water cooling method. This design not only eliminates the need for long-distance conveyor lines to meet the cooling needs, reducing the overall floor space and construction costs, but also can perform comprehensive and efficient cooling treatment on the formed aluminum frame to improve the quality of product production. In addition, because the cooling treatment is a fully enclosed design, it can avoid the high temperature from spreading to the surrounding air to the greatest extent, greatly improving the comfort level of the surrounding working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a structural schematic diagram of a cooling multi-zone conveyor box of the utility model.
[0015] In the figure:
[0016] Cooling multi-zone conveyor box 1, box body 11, partition plate 12, notch 13, seal 14, bubble tube 15, pressurizing tube 16, air pump 17, water injection pipe 18, inspection cover 2, conveying mechanism 3, extrusion die 4. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0018] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0019] As attached Figure 1 To Attachment Figure 2 As shown:
[0020] The utility model provides an aluminum frame extrusion forming device, comprising a cooling multi-zone conveyor box 1, an inspection cover 2, a conveying mechanism 3 and an extrusion die 4, wherein the inspection cover 2 is hingedly installed on the cooling multi-zone conveyor box 1, and the conveying mechanism 3 and the extrusion die 4 are fixedly installed on the cooling multi-zone conveyor box 1.
[0021] The cooling multi-zone conveyor box 1 includes a box body 11, a partition plate 12, a notch 13, a seal 14, a bubble-making tube 15, a pressurizing tube 16, an air pump 17 and a water injection tube 18. The inspection cover 2 is hingedly installed on the box body 11, and the conveying mechanism 3 and the extrusion die 4 are fixedly installed; a plurality of the partition plates 12 are fixedly installed inside the box body 11, and the notches 13 are opened on the box body 11 and the partition plates 12, and the seal 14 is installed on the partition plates 12; the bubble-making tube 15 is fixedly installed inside the box body 11, and the bubble-making tube 15 passes through the box body 11 and is connected to the external pressurizing tube 16, and the air pump 17 is installed on the pressurizing tube 16; the water injection tube 18 is connected to the box body 11. The design of the cooling multi-zone conveyor box 1 abandons the traditional air heat exchange heat dissipation method and instead adopts a multi-level, all-round, fully sealed water cooling method.
[0022] Embodiment 1:
[0023] Specifically, the box body 11 is a rectangular box body, and the partition plate 12 fixedly installed inside the box body 11 is a rectangular plate to ensure compatibility and stability with the box body 11. The partition plate 12 divides the box body 11 into multiple areas, which are respectively a water cooling area and a water isolation area.
[0024] Specifically, a seal 14 is installed around the notch 13 provided in the box body 11 and the partition plate 12. The seal 14 adopts a rubber sealing structure, which not only ensures good sealing performance, but also has certain elasticity and wear resistance to adapt to the passage of aluminum materials of different shapes and sizes. The design of the seal 14 takes into account the high temperature and shape characteristics of the aluminum material after being extruded, so that the aluminum material can smoothly and sealedly pass through the notch 13 and enter the water cooling area for cooling. At the same time, the rubber material of the seal 14 ensures a close fit with the aluminum material, prevents the leakage of cooling water and the entry of external impurities, and ensures the cooling effect and the cleanliness of the working environment.
[0025] Specifically, cooling water is injected into the water-cooling area separated by the partition plate 12, which is used to quickly, evenly and comprehensively cool the extruded aluminum material, while cooling water is not injected into the water-insulating area. The water-insulating area is located on both sides of the box body 11 and is not injected with cooling water. The design of these water-insulating areas is mainly to isolate and protect the water-cooling area to prevent cooling water from leaking out. Through reasonable layout and zoning, it is ensured that the functions of the water-cooling area and the water-insulating area are fully utilized, and at the same time, the structural stability and safety of the entire device are enhanced.
[0026] Specifically, the bubble-making tube 15 is arranged below the water-cooling area, and its main function is to generate bubbles to the cooling water in the water-cooling area to enhance the cooling effect. These bubbles rise in the cooling water and drive the water flow, forming an effective convection cycle, thereby improving the fluidity and cooling efficiency of the cooling water, and the water-cooling area is also connected to the pipe mouth of the pressurized pipe 16; in order to keep the water-proof area dry and clean, a drainage pipe mouth connected to the water-proof area is also installed on the box body 11. When the water-proof area needs to be drained or cleaned, the accumulated water or dirt can be discharged through the drainage pipe mouth to ensure the dryness and cleanliness of the water-proof area.
[0027] Embodiment 2:
[0028] First, in the production process of the aluminum frame, the aluminum bar is heated and shaped by the extrusion die 4 and extruded into an aluminum profile of a specific shape. The aluminum profile then enters the cooling multi-zone conveyor box 1.
[0029] In the water cooling area, seals 14 are installed around the slots 13 opened on the box body 11 and the partition plate 12. The seals 14 adopt a rubber sealing structure with good elasticity and wear resistance. When the aluminum profile passes through these slots 13, the seals 14 can ensure the sealing isolation between the aluminum profile and the cooling water, while allowing the aluminum profile to pass smoothly, preventing the cooling water from leaking and foreign impurities from entering.
[0030] A bubble-making tube 15 is installed in the water cooling area, which generates bubbles to the cooling water under the action of the air pump 17. These bubbles rise in the cooling water and drive the water flow, forming a convection cycle, which effectively improves the fluidity and cooling efficiency of the cooling water. At the same time, by injecting pressurized cooling water into the water cooling area through the pressurized pipe 16, the cooling speed can be further accelerated to ensure that the aluminum profile is cooled quickly, evenly and comprehensively.
[0031] The water-proof area is located on both sides of the box body 11, and no cooling water is injected. The design of these water-proof areas is mainly to isolate and protect the water-cooled area to prevent the cooling water from leaking out. In addition, a drainage pipe connected to the water-proof area is also installed on the box body 11, which is convenient for drainage or cleaning operations when necessary to keep the water-proof area dry and clean.
[0032] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
Claims
1. An aluminum frame extrusion molding device, characterized in that: It comprises a cooling multi-zone conveyor box (1), an inspection cover (2), a conveying mechanism (3) and an extrusion die (4), wherein the inspection cover (2) is hingedly mounted on the cooling multi-zone conveyor box (1), and the conveying mechanism (3) and the extrusion die (4) are fixedly mounted on the cooling multi-zone conveyor box (1); The cooling multi-zone conveyor box (1) comprises a box body (11), a partition plate (12), a notch (13), a sealing member (14), a bubble-making tube (15), a pressurizing tube (16), an air pump (17) and a water injection tube (18); the box body (11) is hingedly mounted with the inspection cover (2), and is fixedly mounted with the conveying mechanism (3) and the extrusion die (4); a plurality of the partition plates (12) are fixedly mounted inside the box body (11); The housing (11) and the partition plate (12) are both provided with the notch (13), and the partition plate (12) is provided with the sealing member (14); the bubble-making tube (15) is fixedly installed inside the housing (11), the bubble-making tube (15) passes through the housing (11) and is connected to the external pressurizing tube (16), and the air pump (17) is installed on the pressurizing tube (16); the water injection tube (18) is connected to the housing (11).
2. An aluminum frame extrusion forming device as claimed in claim 1, characterized in that: The box body (11) is a rectangular box body, and the partition plate (12) fixedly installed inside the box body (11) is a rectangular plate. The partition plate (12) divides the box body (11) into a plurality of areas, which are respectively water cooling areas and water isolation areas.
3. An aluminum frame extrusion forming device as claimed in claim 2, characterized in that: A sealing member (14) is installed around the notch (13) provided on the box body (11) and the partition plate (12). The sealing member (14) is a rubber sealing structure, and the sealing member (14) allows the extruded aluminum material to pass through in a sealed manner.
4. The aluminum frame extrusion forming device according to claim 3, characterized in that: Cooling water is injected into the water-cooling area separated by the partition plate (12), while cooling water is not injected into the water-isolating area, and the water-isolating area is located on both sides of the interior of the box body (11).
5. The aluminum frame extrusion forming device according to claim 4, characterized in that: The bubble-making pipe (15) is arranged below the water-cooling area, and the water-cooling area is also connected to the pipe opening of the pressurizing pipe (16); a drainage pipe opening connected to the water-isolating area is installed on the box body (11).