A pipe processing device

Abstract

The utility model relates to the technical field of pipe material processing, and in particular to a pipe material processing device, comprising a workbench, wherein the workbench is provided with a pipe transfer device and at least two pipe material processing stations, each of which comprises a pipe material clamping module for clamping pipe materials and a pipe material processing module for processing pipe materials in the pipe material clamping module, and the pipe material clamping modules in each pipe material processing station are arranged at equal intervals along the Y-axis direction; the pipe transfer device is used to simultaneously transfer the pipe materials in each of the pipe material clamping modules from the first to the second to last along the pipe material processing direction to the next pipe material clamping module; the utility model can perform centralized processing on pipe materials, can perform processing on pipe materials more efficiently, and can be better applied to the production of telescopic rods.

Description

Technical field:

[0001] The utility model relates to the technical field of pipe material processing, in particular to a pipe material processing device. Background technology:

[0002] Telescopic rods are widely used in daily life, such as antennas in radios, main ribs in telescopic umbrellas, and rod bodies in telescopic clothes drying rods.

[0003] The production process of telescopic rods often involves multiple processes such as pipe punching, pipe closing, pipe rib rolling, pipe assembly, etc. Correspondingly, various corresponding devices are required to punch, close, roll, assemble, etc. of the pipe; however, most of the existing practices are to separately set various corresponding devices for punching, closing, rolling, assembling, etc. of the pipe, and only complete one part of the processing of the pipe each time. For example, a batch of pipes is moved to the pipe punching device to punch the pipes, and after the whole batch of materials is punched, the whole batch of materials after punching is moved to the pipe assembly device to assemble the pipes, and the overall processing efficiency is low. Utility model content:

[0004] The purpose of the utility model is to provide a pipe material processing device to address the deficiencies in the prior art, which can centrally process pipe materials, can process pipe materials more efficiently, and can be better applied to the production of telescopic rods.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a pipe material processing device, including a workbench, on which a pipe transfer device and at least two pipe material processing stations are provided, each pipe material processing station respectively includes a pipe material clamping module for clamping pipe materials and a pipe material processing module for processing pipe materials in the pipe material clamping module, and the pipe material clamping modules in each pipe material processing station are arranged at equal intervals along the Y-axis direction; the pipe transfer device is used to simultaneously transfer the pipe materials in each pipe material clamping module from the first to the second to last along the pipe material processing direction to the next pipe material clamping module.

[0006] A further improvement to the above scheme is that the pipe transferring device includes a pipe transferring robot, a pipe transferring rack arranged on the output end of the pipe transferring robot, and a plurality of clamping and placing components for clamping and placing pipe materials, and each clamping and placing component is arranged on the pipe transferring rack at equal intervals along the Y-axis direction, and the clamping and placing component includes a clamping and placing finger cylinder arranged on the pipe transferring rack, and two clamping and placing claws respectively arranged on two fingers of the clamping and placing finger cylinder.

[0007] A further improvement to the above solution is that the tube transfer robot is a cam translation robot.

[0008] A further improvement to the above scheme is that the pipe material clamping module includes a plurality of clamping components for clamping the pipe material, the clamping components including a clamping finger cylinder arranged on the workbench, and two clamping claws respectively arranged on two fingers of the clamping finger cylinder; when the number of clamping components is two or more, each of the clamping components is arranged side by side along the X-axis direction.

[0009] A further improvement to the above scheme is that the tube processing module is one of a tube punching module for punching holes in tubes, a tube closing module for closing tubes, a tube rolling module for rolling beads on tubes, and a tube assembling module for assembling tubes.

[0010] A further improvement to the above scheme is that the tube punching module includes a punching slide slidably connected to the workbench along the X-axis direction, a punching sliding power mechanism for driving the punching slide to slide, a core rod and a punching module arranged on the punching slide, the output end of the punching sliding power mechanism is driven and connected to the punching slide, the core rod is provided with a core through hole along the Y-axis direction, the punching module includes a punching needle slidably connected to the front of the core through hole along the Y-axis direction, a punching power mechanism for driving the punching needle to slide, and the output end of the punching power mechanism is driven and connected to the punching needle.

[0011] A further improvement to the above scheme is that the pipe material closing module includes a closing forming block slidably connected to the workbench along the X-axis direction, and a closing power mechanism for driving the closing forming block to slide, and the output end of the closing power mechanism drives the closing forming block.

[0012] A further improvement to the above solution is that the tube material beading module includes an inner beading module and / or an outer beading module.

[0013] A further improvement to the above scheme is that the pipe material assembly module includes an assembly table arranged on a workbench, a push rod slidably connected to one side of the assembly table along the X-axis direction, a first assembly power mechanism for driving the push rod to slide, a pipe stop limit rod slidably connected to the other side of the assembly table along the X-axis direction, and a second assembly power mechanism for driving the pipe stop limit rod to slide, the assembly table is formed with an assembly groove, the output end of the first assembly power mechanism drives the connected push rod, and the output end of the second assembly power mechanism drives the connected pipe stop limit rod.

[0014] A further improvement to the above scheme is that the pipe assembly module also includes a limit pressure plate slidably connected to the assembly groove of the assembly table along the Y-axis direction, and an assembly limit power mechanism for driving the limit pressure plate to slide, and the output end of the assembly limit power mechanism drives the limit pressure plate.

[0015] The utility model has the beneficial effects that: the utility model provides a pipe material processing device, comprising a workbench, the workbench is provided with a pipe transfer device and at least two pipe material processing stations, each pipe material processing station comprises a pipe material clamping module for clamping pipe materials and a pipe material processing module for processing pipe materials in the pipe material clamping module, and the pipe material clamping modules in each pipe material processing station are arranged at equal intervals along the Y-axis direction; the pipe transfer device is used to simultaneously transfer the pipe materials in each pipe material clamping module from the first to the second to last along the pipe material processing direction to the next pipe material clamping module;

[0016] Compared with the existing pipe processing device which can only complete the processing of a part of the pipe material each time, the utility model sets at least two pipe processing stations and cooperates with the pipe transferring device. Through each pipe processing station, different parts of the pipe material can be processed respectively, so that the pipe material can be processed centrally, the pipe material can be processed more efficiently, and it can be better applied to the production of telescopic rods. Description of the drawings:

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the pipe moving device of the present utility model.

[0019] Figure 3 It is a structural schematic diagram of the pipe material clamping module of the utility model.

[0020] Figure 4 It is a structural schematic diagram of the pipe punching module of the utility model.

[0021] Figure 5 It is a structural schematic diagram of the pipe closing module of the utility model.

[0022] Figure 6 It is a structural schematic diagram of the tube material rolling module of the utility model.

[0023] Figure 7 It is a structural schematic diagram of the pipe material assembly module of the utility model.

[0024] Explanation of the accompanying drawings: workbench 1, pipe transferring device 2, pipe transferring robot 21, pipe transferring rack 22, clamping and placing assembly 23, clamping and placing finger cylinder 231, clamping and placing claw 232, pipe material processing station 3, pipe material clamping module 4, clamping assembly 41, clamping finger cylinder 411, clamping claw 412, pipe material punching module 5, punching slide 51, punching sliding power mechanism 52, core rod 53, core through hole 531, punching module 54, punching needle 541, punching power mechanism 542, pipe material closing module 6, closing forming block 61, closing power mechanism 62, pipe material rolling module 7, pipe material assembly module 8, assembly table 81, assembly groove 811, push rod 82, first assembly power mechanism 83, pipe blocking limit rod 84, second assembly power mechanism 85, limit pressure plate 86, assembly limit power mechanism 87. Specific implementation method:

[0025] The utility model will be further described below in conjunction with the accompanying drawings. Figure 1-7 As shown, the utility model includes a workbench 1, on which a pipe transfer device 2 and at least two pipe material processing stations 3 are provided. Each pipe material processing station 3 includes a pipe material clamping module 4 for clamping pipe materials and a pipe material processing module for processing pipe materials in the pipe material clamping module 4. The pipe material clamping modules 4 in each pipe material processing station 3 are arranged at equal intervals along the Y-axis direction; the pipe transfer device 2 is used to simultaneously transfer the pipe materials in each pipe material clamping module 4 from the first to the second to last along the pipe material processing direction to the next pipe material clamping module 4; compared with the existing pipe material processing device that can only complete the processing of one part of the pipe material separately each time, the utility model sets at least two pipe material processing stations 3 and cooperates with the pipe transfer device 2. Through each pipe material processing station 3, different parts of the pipe material can be processed separately, so that the pipe material can be processed in a centralized manner, the pipe material can be processed more efficiently, and it can be better applied to the production of telescopic rods.

[0026] The pipe transferring device 2 includes a pipe transferring robot 21, a pipe transferring rack 22 arranged on the output end of the pipe transferring robot 21, and a plurality of clamping and placing components 23 for clamping and placing pipe materials. The clamping and placing components 23 are arranged on the pipe transferring rack 22 at equal intervals along the Y-axis direction. The clamping and placing components 23 include a clamping and placing finger cylinder 231 arranged on the pipe transferring rack 22, and two clamping and placing claws 232 respectively arranged on two fingers of the clamping and placing finger cylinder 231; the pipe transferring robot 21 first drives the pipe transferring rack 22 to move and drives the clamping and placing finger cylinders 231 in each clamping and placing component 23 arranged on the pipe transferring rack 22 to move to the desired position, and then the clamping and placing finger cylinder 231 drives the two clamping and placing claws 232 to move toward or away from each other to achieve the clamping and placing of the pipe material.

[0027] The pipe transfer robot 21 in this embodiment has running tracks in the Y-axis direction and the Z-axis direction. Compared with ordinary robots, the pipe transfer robot 21 in the utility model is a cam translation robot, which can transfer pipe materials more quickly and smoothly.

[0028] The pipe clamping module 4 includes a plurality of clamping assemblies 41 for clamping the pipe, and the clamping assembly 41 includes a clamping finger cylinder 411 arranged on the workbench 1, and two clamping claws 412 respectively arranged on two fingers of the clamping finger cylinder 411; when the number of the clamping assemblies 41 is two or more, each of the clamping assemblies 41 is arranged side by side along the X-axis direction; the number of the clamping assemblies 41 in the pipe clamping module 4 of the utility model is not limited, and a corresponding number of clamping assemblies 41 can be set according to specific usage conditions. For example, when clamping some shorter pipes, only one clamping assembly 41 is required, and when clamping some longer pipes, two or more clamping assemblies 41 can be set, so that the pipe can be clamped more stably, so as to better process the pipe.

[0029] The tube material processing module is one of a tube material punching module 5 for punching holes in the tube material, a tube material closing module 6 for closing the tube material, a tube material rolling module 7 for rolling ribs on the tube material, and a tube material assembling module 8 for assembling the tube material; of course, in other embodiments, the tube material processing module can also be a device for performing other types of processing on the tube material.

[0030] The pipe punching module 5 includes a punching slide 51 connected to the workbench 1 in a sliding manner along the X-axis direction, a punching sliding power mechanism 52 for driving the punching slide 51 to slide, a core rod 53 arranged on the punching slide 51, and a punching module 54. The output end of the punching sliding power mechanism 52 is driven and connected to the punching slide 51. The core rod 53 is provided with a core through hole 531 along the Y-axis direction. The punching module 54 includes a punching needle 541 connected to the front of the core through hole 531 in a sliding manner along the Y-axis direction, and a punching power mechanism 542 for driving the punching needle 541 to slide. The output end of the punching power mechanism 542 is driven and connected to the punching needle 541. The punching slide 51 is driven to slide by the punching sliding power mechanism 52, and the core rod 53 located on the punching slide 51 is inserted into one end of the pipe to be punched. The punching power mechanism 542 drives the punching needle 541 to move backward and treat the pipe. The punching tube is punched, and the punching needle 541 passes through the tube to be punched position located on the front end, the through hole of the mold core rod 53, and the tube to be punched position located on the rear end in sequence to complete the punching of the tube. The punching power mechanism 542 drives the punching needle 541 to move forward and reset, and then the punching sliding power mechanism 52 drives the punching slide 51 to slide and withdraw the mold core rod 53 from one end of the tube and reset, completing the entire punching process of the tube. The tube punching module 5 of the utility model uses a punching needle 541 to punch two holes on the tube. The waste formed by punching the two holes in the tube will be pushed to the outer rear of the tube by the punching needle 541, and the waste formed by the punching will not fall into the tube, and there is no need to specially discharge the waste in the tube. The holes on both sides of one end of the tube can be punched better and more efficiently, so that the telescopic rod can be produced and assembled better and more efficiently.

[0031] The pipe material closing module 6 includes a closing forming block 61 slidably connected to the workbench 1 along the X-axis direction, and a closing power mechanism 62 for driving the closing forming block 61 to slide. The output end of the closing power mechanism 62 is driven to connect to the closing forming block 61; the closing power mechanism 62 drives the closing forming block 61 to slide and close one end of the pipe material.

[0032] The tube material beading module 7 includes an inner beading module and / or an outer beading module. The inner beading module can be used to realize inner beading of the tube material, and the outer beading module can be used to realize outer beading of the tube material. The inner beading module and the outer beading module are both prior art, such as the inner beading module and the outer beading module in a telescopic rod tube forming machine with application number CN202322039634.5, which will not be repeated here.

[0033] The pipe material assembly module 8 includes an assembly table 81 arranged on the workbench 1, a push rod 82 slidably connected to one side of the assembly table 81 along the X-axis direction, a first assembly power mechanism 83 for driving the push rod 82 to slide, a pipe-stopping limit rod 84 slidably connected to the other side of the assembly table 81 along the X-axis direction, and a second assembly power mechanism 85 for driving the pipe-stopping limit rod 84 to slide. The assembly table 81 is formed with an assembly groove 811. The output end of the first assembly power mechanism 83 drives the push rod 82, and the output end of the second assembly power mechanism 85 drives the pipe-stopping limit rod 84. ; Among them, when the pipe processing module in the pipe processing station 3 is the pipe assembly module 8, there are two pipe clamping modules 4 in the pipe processing station 3, and the two pipe clamping modules 4 are respectively used to clamp the two pipes to be assembled; the second assembly power mechanism 85 drives the pipe stop limit rod 84 to slide and block one of the two pipes to be assembled, and the first assembly power mechanism 83 drives the push rod 82 to slide and push the other of the two pipes to be assembled until the pipe is inserted into the other pipe, thereby completing the assembly of the two pipes.

[0034] The pipe assembly module 8 also includes a limit pressure plate 86 slidably connected to the assembly groove 811 of the assembly table 81 along the Y-axis direction, and an assembly limit power mechanism 87 for driving the limit pressure plate 86 to slide. The output end of the assembly limit power mechanism 87 drives the limit pressure plate 86; the assembly limit power mechanism 87 drives the limit pressure plate 86 to slide above the assembly groove 811, thereby blocking the pipe to be assembled downward and preventing the pipe from tilting up from the assembly groove 811, thereby better realizing the assembly of the pipe.

[0035] Working principle:

[0036] The pipe to be processed is loaded into the first pipe clamping module 4, and the pipes in each of the first to the second to last pipe clamping modules 4 are simultaneously transferred to the next pipe clamping module 4 along the pipe processing direction by the pipe transferring device 2, and the pipe processing modules in each pipe processing station 3 respectively perform corresponding processing on the pipes in the corresponding pipe clamping modules 4, and the pipes processed by the pipe processing modules in each pipe processing station 3 are removed from the last pipe clamping module 4 to complete the entire processing process of the pipes; the utility model can perform centralized processing on pipes, can process pipes more efficiently, and can be better applied to the production of telescopic rods.

[0037] Of course, the above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.

Claims

1. A pipe material processing device, characterized in that: The invention comprises a workbench (1), wherein the workbench (1) is provided with a pipe transfer device (2) and at least two pipe material processing stations (3), each of which comprises a pipe material clamping module (4) for clamping the pipe material and a pipe material processing module for processing the pipe material in the pipe material clamping module (4), and the pipe material clamping modules (4) in each of the pipe material processing stations (3) are arranged at equal intervals along the Y-axis direction; the pipe transfer device (2) is used to simultaneously transfer the pipe materials in each of the pipe material clamping modules (4) from the first to the second to last along the pipe material processing direction to the next pipe material clamping module (4).

2. A pipe material processing device according to claim 1, characterized in that: The pipe transfer device (2) comprises a pipe transfer robot (21), a pipe transfer rack (22) arranged on the output end of the pipe transfer robot (21), and a plurality of clamping and placing components (23) for clamping and placing pipe materials, wherein the clamping and placing components (23) are arranged on the pipe transfer rack (22) at equal intervals along the Y-axis direction, and the clamping and placing components (23) comprise a clamping and placing finger cylinder (231) arranged on the pipe transfer rack (22), and two clamping and placing claws (232) respectively arranged on two fingers of the clamping and placing finger cylinder (231).

3. A pipe material processing device according to claim 2, characterized in that: The tube transfer robot (21) is a cam translation robot.

4. A pipe material processing device according to claim 1, characterized in that: The pipe material clamping module (4) comprises a plurality of clamping assemblies (41) for clamping the pipe material, wherein the clamping assemblies (41) comprise a clamping finger cylinder (411) arranged on the workbench (1), and two clamping claws (412) respectively arranged on two fingers of the clamping finger cylinder (411); when the number of the clamping assemblies (41) is two or more, the clamping assemblies (41) are arranged side by side along the X-axis direction.

5. A pipe material processing device according to any one of claims 1 to 4, characterized in that: The pipe material processing module is one of a pipe material punching module (5) for punching holes in the pipe material, a pipe material closing module (6) for closing the pipe material, a pipe material rolling module (7) for rolling ribs in the pipe material, and a pipe material assembling module (8) for assembling the pipe material.

6. A pipe material processing device according to claim 5, characterized in that: The pipe material punching module (5) comprises a punching slide (51) slidably connected to the workbench (1) along the X-axis direction, a punching sliding power mechanism (52) for driving the punching slide (51) to slide, a core rod (53) arranged on the punching slide (51), and a punching module (54), wherein the output end of the punching sliding power mechanism (52) is drivingly connected to the punching slide (51), the core rod (53) is provided with a core through hole (531) along the Y-axis direction, the punching module (54) comprises a punching needle (541) slidably connected to the front of the core through hole (531) along the Y-axis direction, and a punching power mechanism (542) for driving the punching needle (541) to slide, and the output end of the punching power mechanism (542) is drivingly connected to the punching needle (541).

7. A pipe material processing device according to claim 5, characterized in that: The pipe material closing module (6) comprises a closing forming block (61) slidably connected to the workbench (1) along the X-axis direction, and a closing power mechanism (62) for driving the closing forming block (61) to slide, wherein the output end of the closing power mechanism (62) is drivingly connected to the closing forming block (61).

8. A pipe material processing device according to claim 5, characterized in that: The tube material bead rolling module (7) comprises an inner bead rolling module and / or an outer bead rolling module.

9. A pipe material processing device according to claim 5, characterized in that: The pipe material assembly module (8) comprises an assembly table (81) arranged on a workbench (1), a push rod (82) slidably connected to one side of the assembly table (81) along the X-axis direction, a first assembly power mechanism (83) for driving the push rod (82) to slide, a pipe stop limit rod (84) slidably connected to the other side of the assembly table (81) along the X-axis direction, and a second assembly power mechanism (85) for driving the pipe stop limit rod (84) to slide, the assembly table (81) is formed with an assembly groove (811), the output end of the first assembly power mechanism (83) drives the push rod (82), and the output end of the second assembly power mechanism (85) drives the pipe stop limit rod (84).

10. A pipe material processing device according to claim 9, characterized in that: The pipe assembly module (8) further comprises a limit pressure plate (86) slidably connected to the assembly groove (811) of the assembly platform (81) along the Y-axis direction, and an assembly limit power mechanism (87) for driving the limit pressure plate (86) to slide, wherein the output end of the assembly limit power mechanism (87) is driven to connect to the limit pressure plate (86).

Images