A special machine for milling weld seams on both sides of the battery box frame of new energy vehicles
By designing a weld milling special machine for the battery box frame of new energy vehicles, the safety hazards and inefficiency of weld leveling treatment in the prior art are solved, and efficient and safe weld milling and debris treatment are achieved.
Patent Information
- Application Number
- CN202421896564.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The prior art has safety hazards and low efficiency problems in weld leveling treatment. Manual polishing is prone to explosions, and standard machine tools occupy a large area and cannot meet the production rhythm requirements.
A special weld milling machine for the upper and lower sides of the battery box frame of a new energy vehicle was designed, using a combination of a bed, a linkage tooling, a clamping mechanism, a three-axis spindle sliding table and a chip removal system to achieve efficient milling and chip processing on the weld.
The production efficiency of weld milling is improved, the production rhythm requirements are met, the safety hazards of manual grinding are avoided, and the simultaneous milling of the weld is achieved through the three-axis spindle sliding table, improving work efficiency.
Smart Images

Figure CN222725554U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of weld milling, and in particular relates to a special machine for milling welds on the upper and lower surfaces of a battery box frame of a new energy vehicle. Background Art
[0002] There will be welds on the upper and lower surfaces of the battery box frame of new energy vehicles. The unevenness of the welds will affect the flatness of the surface of the battery box frame, thereby affecting the sealing effect of the battery box. Therefore, the welds must be polished.
[0003] In the prior art, two methods are generally used to perform weld leveling.
[0004] One is to use manual grinding, which will produce a lot of debris and dust, which may cause explosions, affect production safety, and also affect the health of workers.
[0005] The other method is to use a milling machine to mill the weld. Generally, standard machine tools occupy a large area and cannot meet the requirements of production rhythm. The time for installing the workpiece before processing and removing the workpiece after processing is wasted, and efficiency is reduced. Utility Model Content
[0006] The purpose of the utility model is to provide a special machine for milling welds on the upper and lower surfaces of a battery box frame of a new energy vehicle, comprising a bed, the middle of the bed being a processing area, both sides of the bed being loading and unloading areas, a pair of linkage tooling being slidably connected to the bed, clamping mechanisms being arranged on both sides of the two linkage toolings parallel to the bed, three-axis spindle slides being rigidly connected to both sides of the processing area, a milling device being installed in the three-axis spindle slide, a chip removal system being arranged on one side of one of the three-axis spindle slides, and the chip removal system being rigidly connected to the bed.
[0007] Preferably, the linkage tooling is driven by a set of screw guide rail assemblies, one of which is in the loading and unloading area to load materials and wait for processing, and the other is in the processing area for processing.
[0008] Preferably, the three-axis spindle slide is L-shaped, and an upper spindle and a lower spindle are arranged on the three-axis spindle slide. The upper spindle tool is slidably connected to the side of the upper spindle close to the bed, and the lower spindle tool is slidably connected to the side of the lower spindle close to the bed.
[0009] Preferably, the spindle tool is a diamond tool.
[0010] Preferably, the chip removal system (5) is driven by a screw.
[0011] The utility model discloses a special machine for milling weld seams on the upper and lower surfaces of a battery box frame of a new energy vehicle, comprising a bed, a pair of linkage tooling being slidably connected to the bed, and moving on the bed at the same time, one of which can be in a loading and unloading area to load materials and wait for processing, while the other is in a processing area for processing, with high production efficiency and meeting beat requirements;
[0012] Three-axis spindle slides are rigidly connected to both sides of the bed. Each three-axis spindle slide is equipped with two spindles, which can directly mill the four upper, lower, left and right welds of the workpiece at the same time without turning over, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a top view of the utility model;
[0015] Figure 3 It is a structural schematic diagram of a three-axis spindle slide of the utility model;
[0016] Figure 4 It is a top view of the three-axis spindle slide of the utility model.
[0017] Description of reference numerals:
[0018] 1. Bed; 11. Processing area; 12. Loading and unloading area; 2. Three-axis spindle slide; 21. Lower spindle; 22. Lower spindle tool; 23. Upper spindle; 24. Upper spindle tool; 3. Linkage tooling; 4. Clamping mechanism; 5. Chip removal system. DETAILED DESCRIPTION
[0019] like Figure 1 As shown in FIG. 3 , a specific implementation method of a special machine for milling weld seams on the upper and lower surfaces of a battery box frame for a new energy vehicle is as follows:
[0020] It includes a bed 1, the middle of the bed 1 is a processing area 11, both sides of the bed 1 are loading and unloading areas 12, a pair of linkage tooling 3 is slidably connected to the bed 1, the linkage tooling 3 moves on the bed at the same time, driven by a set of screw guide rail assemblies, one is in the loading and unloading area 12 to load materials and wait for processing, and the other is in the processing area 11 for processing, so the production efficiency is high and the beat requirements are met.
[0021] A clamping mechanism 4 is provided on both sides of the two linkage toolings 3 parallel to the bed 1, and the clamping mechanism 4 clamps the battery box frame of the new energy vehicle to be processed. The two sides of the processing area 11 are rigidly connected with a three-axis spindle slide 2, respectively. The rigid connection meets the overall rigidity requirements and ensures the movement accuracy of the spindle. A milling device is installed in the three-axis spindle slide 2;
[0022] The three-axis spindle slide 2 is L-shaped, and an upper spindle 23 and a lower spindle 21 are arranged on the three-axis spindle slide 2. The upper spindle 23 is slidably connected to an upper spindle tool 24 on one side close to the bed 1, and the lower spindle 21 is slidably connected to a lower spindle tool 22 on one side close to the bed 1. The four upper, lower, left and right welds of the workpiece can be milled simultaneously without turning over, thereby improving work efficiency.
[0023] The spindle tool is a diamond tool;
[0024] Deformation support columns and holes are reserved under the three-axis spindle platform. When necessary, new support columns are installed in the holes for additional support to ensure that the spindle platform does not deform.
[0025] A chip removal system 5 is provided on one side of one of the three-axis spindle slides 2 , and the chip removal system 5 is rigidly connected to the bed 1 .
[0026] The chip removal system 5 is screw driven. A pair of screws are arranged on both sides of the bed 1. They drive the chips on both sides to the same end of the bed 1, and then another screw perpendicular to the previous screw sends the chips on one side to the other side for discharge together. The chip removal system is integrated with the bed to save space.
[0027] During operation, the clamping mechanism 4 clamps the battery box frame of the new energy vehicle to be processed, and the screw guide assembly drives the linkage tooling 3. One of the two linkage tooling 3 is in the loading and unloading area 12 to load and wait for processing, and the other is in the processing area 11 for processing. The battery box frame of the new energy vehicle is processed by two three-axis spindle slides in the processing area;
[0028] The upper and lower spindle tools slide in the spindle to directly mill the four upper, lower, left and right welds of the workpiece at the same time. After milling is completed, the linkage tooling 3 is driven to drive the processed workpiece to the loading and unloading area 12. At the same time, the linkage tooling 3 on the other side drives the workpiece to be processed into the processing area 11 for processing. When processing on the other side, the processed workpiece is taken out and installed on the workpiece to be processed, and this reciprocating process is repeated.
[0029] The above is only a preferred embodiment of the present invention and does not constitute any limitation to the present invention. Any simple modification, change and equivalent structural change made to the above embodiments according to the technical essence of the present invention shall still fall within the protection scope of the technical solution of the present invention.
Claims
1. A special machine for milling welds on the upper and lower sides of the battery box frame of new energy vehicles, characterized in that: The invention comprises a bed (1), wherein the middle of the bed (1) is a processing area (11), and the two sides of the bed (1) are loading and unloading areas (12). A pair of linkage tooling (3) is slidably connected to the bed (1), and clamping mechanisms (4) are arranged on both sides of the two linkage tooling (3) parallel to the bed (1). Three-axis spindle slides (2) are rigidly connected to the two sides of the processing area (11), and a milling device is installed in the three-axis spindle slides (2). A chip removal system (5) is arranged on one side of one of the three-axis spindle slides (2), and the chip removal system (5) is rigidly connected to the bed (1).
2. According to claim 1, a special machine for milling weld seams on the upper and lower surfaces of a new energy vehicle battery box frame is characterized in that: The linkage tooling (3) is driven by a set of screw guide rail assemblies, one of which is in the loading and unloading area (12) to load materials and wait for processing, and the other is in the processing area (11) for processing.
3. According to claim 1, a special machine for milling weld seams on the upper and lower surfaces of a new energy vehicle battery box frame is characterized in that: The three-axis spindle slide (2) is L-shaped, and an upper spindle (23) and a lower spindle (21) are arranged on the three-axis spindle slide (2). The upper spindle (23) is slidably connected to an upper spindle tool (24) on a side close to the bed (1), and the lower spindle (21) is slidably connected to a lower spindle tool (22) on a side close to the bed (1). The four upper, lower, left and right welds of a workpiece can be milled simultaneously without turning over, thereby improving work efficiency.
4. A special machine for milling weld seams on the upper and lower surfaces of a new energy vehicle battery box frame according to claim 3, characterized in that: The spindle tool is a diamond tool.
5. According to claim 1, a special machine for milling weld seams on the upper and lower surfaces of a new energy vehicle battery box frame is characterized in that: The chip removal system (5) is driven by a screw.