A high-precision plate cutting device
By designing a high-precision plate ruler cutting device, using telescopic rods, linear motors, servo motors, industrial cameras and PLC controllers, the problems of limited angle adjustment range and dependence on manual measurement in the prior art are solved, and high-precision multi-angle cutting of the plate is achieved.
Patent Information
- Application Number
- CN202421509712.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing high-precision cutting device for metal composite plates has limited angle adjustment range, and cannot achieve multi-angle cutting. Moreover, the measurement of the plate is dependent on manual labor and is inconvenient to operate.
A high-precision plate size cutting device is designed, including a main body, an adjustment mechanism and a moving mechanism. By installing telescopic rods, linear motors, servo motors, industrial cameras and PLC controllers, multi-angle adjustment of the cutting machine and multi-directional cutting of the boards.
High-precision multi-angle cutting of the plate is achieved, reducing the dependence of manual measurement, and improving cutting accuracy and efficiency.
Smart Images

Figure CN222725601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting, in particular to a high-precision plate-to-length cutting device. Background Art
[0002] Sheets are flat rectangular blocks of building material made into standard sizes and used in the construction industry as wall, ceiling or floor components. They also refer to metal sheets that are forged, rolled or cast.
[0003] For example, a Chinese patent with publication number CN217775733U discloses a high-precision cutting device for metal composite plates, comprising a support frame, a welding workbench is fixed on the upper end of the support frame, a plate measuring ruler is fixedly installed on the inner surface of the workbench, and fixed brackets are fixedly welded on both sides of the workbench, and a plurality of annular support plates are arranged on the fixed brackets, and connecting blocks on both sides are fixedly installed on the head ends of the annular support plates, and rollers are movably installed on the connecting blocks, and the rollers are movably connected to the casing, and an angle measuring ruler is fixedly installed on the bottom end of the casing, and a cutting machine is fixedly installed on the bottom of the casing, and the cutting plate is placed on the workbench, and is clamped and fixed by the first cylinders installed on both sides, and the plate measuring ruler on the inner surface of the workbench can be used to measure the size to be cut, which is convenient for operation. If the thickness of the plate is small, the second cylinder on the inner wall of the slider on the inside of the casing can be used to move downward so as to use the cutting machine for processing and cutting;
[0004] The technical solution recorded in this proposal has a limited range of angle adjustment for the cutting machine and cannot cut the plate at multiple angles according to actual production requirements. In addition, when measuring the plate, a plate measuring ruler is required, which is highly dependent on manual labor.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-precision plate length cutting device is provided, in order to achieve a more practical purpose. Utility Model Content
[0006] In order to solve the above technical problems, the embodiment of the utility model provides a high-precision plate length cutting device, which is specifically implemented through the following technical solutions:
[0007] A high-precision plate-size cutting device comprises a main body, an adjusting mechanism and a moving mechanism, the main body comprises a box body, a pair of telescopic rods are installed on both sides of the upper end surface of the box body, the adjusting mechanism comprises a pair of moving boxes, the bottom ends of a pair of moving boxes are respectively connected to the top ends of each pair of telescopic rods, a transmission box is fixedly installed between the upper ends of the pair of moving boxes, the moving mechanism comprises a linear motor, the two ends of the linear motor are respectively slidably connected to the two opposite surfaces of the pair of moving boxes, the bottom end of the linear motor is slidingly sleeved with a moving block, the moving end of the linear motor is fixedly connected to the moving block, the bottom end of the moving block is rotatably connected to an adjusting seat, the bottom end of the adjusting seat is rotatably connected to a connecting seat, a cutting machine is embedded and installed on one side of the connecting seat, and an industrial camera is installed at the bottom end of the connecting seat.
[0008] Furthermore, a toothed disc is sleeved on the upper end of the adjustment seat, a first servo motor is installed on one side of the moving block, and a gear is sleeved on the output end of the first servo motor, and the gear and the toothed disc are meshed with each other.
[0009] The beneficial effect of adopting the above further solution is that by installing the first servo motor, the adjustment seat can be driven to rotate by utilizing the meshing of the gear and the toothed disc when the first servo motor is working.
[0010] Furthermore, a second servo motor is installed on the bottom side of the adjustment seat, and the output end of the second servo motor is transmission-connected to the connecting seat.
[0011] The beneficial effect of adopting the above further solution is that by installing the second servo motor, when it is working, it can drive the adjustment seat to rotate, thereby adjusting the direction of the cutting machine.
[0012] Furthermore, the interior of the moving box is rotatably connected with a screw rod, the screw rod is threadedly connected with a slider, and the outer sides of the slider are respectively connected to the two ends of the linear motor.
[0013] The beneficial effect of adopting the above further solution is that by threading the slider on the screw rod and connecting it to both ends of the linear motor, the linear motor can be driven to move when the screw rod rotates.
[0014] Furthermore, one end of the screw rod is sleeved with a first bevel gear, and the upper end of the first bevel gear inside the moving box is rotatably connected to a second bevel gear, and the first bevel gear and the second bevel gear are meshed with each other.
[0015] The beneficial effect of adopting the above further solution is that by meshing the first bevel gear with the second bevel gear, the first bevel gear can be driven to rotate when the second bevel gear rotates.
[0016] Furthermore, a rotating shaft is rotatably connected inside the transmission box, and third bevel gears are sleeved on both ends of the rotating shaft.
[0017] The beneficial effect of adopting the above further solution is that the third bevel gear can rotate synchronously by installing the rotating shaft.
[0018] Furthermore, the upper end of the second bevel gear passes through the transmission box and extends to the interior, and is sleeved with a fourth bevel gear, and the fourth bevel gear and the third bevel gear are meshed with each other.
[0019] The beneficial effect of adopting the above further solution is that, by meshing the fourth bevel gear with the third bevel gear, the screw rod can be driven to rotate synchronously when the rotating shaft rotates.
[0020] Furthermore, a worm wheel is sleeved on the rotating shaft, and a worm is rotatably connected to the transmission box at a side close to the worm wheel, and the worm and the worm wheel are meshed with each other.
[0021] The beneficial effect of adopting the above further solution is that by meshing the worm wheel with the worm, when the worm rotates, the rotating shaft can be driven to rotate.
[0022] Furthermore, a third servo motor is installed at the upper end of the transmission box, and an output end of the third servo motor is transmission-connected to the worm.
[0023] The beneficial effect of adopting the above further solution is that by installing the third servo motor, the worm can be driven to rotate when the third servo motor is working.
[0024] Furthermore, a PLC controller is installed on one side of the box, and a pneumatic clamp is provided on the upper end surface of the box. The input and output ends of the PLC controller are communicatively connected with the input and output ends of the first servo motor, the second servo motor, the third servo motor, the telescopic rod, the linear motor, the cutting machine, the pneumatic clamp and the industrial camera.
[0025] The beneficial effect of adopting the above further scheme is that by installing a PLC controller and utilizing its internal processor and programmed application, it is convenient to process the plate image taken by the industrial camera, plan the cutting route and cutting angle, and thus improve the cutting accuracy of the plate.
[0026] The beneficial effects of the utility model are as follows: the utility model obtains a high-precision plate length cutting device through the above-mentioned design. The high-precision plate length cutting device is convenient to drive the moving box and the linear motor to descend by installing a telescopic rod, so that the cutting machine can cut the plate conveniently. The moving block is slidably sleeved on the bottom end of the linear motor and connected to the moving end of the linear motor, so that the moving block can move at the bottom end of the linear motor, thereby controlling the left and right positions of the cutting machine and the industrial camera. The two ends of the linear motor are slidably connected to the two opposite surfaces of the moving box, so that the linear motor can slide between the moving boxes, so that the user can adjust the front and back positions of the cutting machine and the industrial camera conveniently, thereby realizing multi-directional cutting of the plate. The adjusting seat is rotatably connected to the bottom end of the moving block, and the bottom end of the adjusting seat is rotatably connected to the connecting seat. The cutting machine is embedded on one side of the connecting seat, so that the angle and direction of the cutting machine can be adjusted conveniently, thereby realizing multi-angle cutting of the plate. By installing an industrial camera, the plate can be photographed as a whole before cutting it. The plate cutting is planned by the program programmed inside the PLC controller and the processor, so that it is convenient to perform high-precision cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 A three-dimensional structure diagram of a high-precision plate length cutting device provided by the utility model Figure 1 ;
[0029] Figure 2 A three-dimensional structure diagram of a high-precision plate length cutting device provided by the utility model Figure 2 ;
[0030] Figure 3 A schematic top-sectional view of a mobile box of a high-precision plate-to-length cutting device provided by the utility model;
[0031] Figure 4 A partial front cross-sectional schematic diagram of a mobile box of a high-precision plate length-cutting device provided by the utility model;
[0032] Figure 5 The utility model provides a high-precision plate length cutting device Figure 1 A magnified schematic diagram of the A structure.
[0033] In the figure: 100, main body; 1001, box body; 1002, telescopic rod; 1003, PLC controller; 1004, pneumatic clamp; 200, adjusting mechanism; 2001, moving box; 2002, transmission box; 2003, lead screw; 2004, slider; 2005, first bevel gear; 2006, second bevel gear; 2007, fourth bevel gear; 2008, rotating shaft; 2009, third bevel gear; 2010, worm gear; 2011, worm; 2012, third servo motor; 300, moving mechanism; 3001, linear motor; 3002, moving block; 3003, adjusting seat; 3004, connecting seat; 3005, industrial camera; 3006, cutting machine; 3007, first servo motor; 3008, gear; 3009, gear disc. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1 of the utility model of a high-precision plate length cutting device
[0037] The utility model provides the following technical solutions: Figure 1-Figure 5As shown, a high-precision plate length cutting device includes a main body 100, an adjusting mechanism 200 and a moving mechanism 300. The main body 100 includes a box body 1001, and a pair of telescopic rods 1002 are installed on both sides of the upper end surface of the box body 1001. The adjusting mechanism 200 includes a pair of moving boxes 2001. The bottom ends of the pair of moving boxes 2001 are respectively connected to the top of each pair of telescopic rods 1002. A transmission box 2002 is fixedly installed between the upper ends of the pair of moving boxes 2001. The moving mechanism 300 includes a linear motor 3001. The two ends of the linear motor 3001 are respectively connected to the pair of moving boxes 200 1 is slidably connected, the bottom end of the linear motor 3001 is slidably sleeved with a moving block 3002, the moving end of the linear motor 3001 is fixedly connected to the moving block 3002, the bottom end of the moving block 3002 is rotatably connected to an adjusting seat 3003, the bottom end of the adjusting seat 3003 is rotatably connected to a connecting seat 3004, a cutting machine 3006 is embedded and installed on one side of the connecting seat 3004, and an industrial camera 3005 is installed at the bottom end of the connecting seat 3004. By installing the telescopic rod 1002, it is convenient to drive the moving box 2001 and the linear motor 3001 to descend, so as to facilitate the cutting machine 3006 to align the plate The moving block 3002 is slidably mounted on the bottom end of the linear motor 3001 and connected to the moving end of the linear motor 3001, so that the moving block 3002 can move at the bottom end of the linear motor 3001, thereby controlling the left and right positions of the cutting machine 3006 and the industrial camera 3005. The two ends of the linear motor 3001 are slidably connected to the two opposite surfaces of the moving box 2001, so that the linear motor 3001 can slide between the moving boxes 2001, so that the user can adjust the front and rear positions of the cutting machine 3006 and the industrial camera 3005, thereby realizing the plate The multi-directional cutting of the plate can be realized by rotating the adjusting seat 3003 at the bottom end of the movable block 3002, and the bottom end of the adjusting seat 3003 is rotatably connected with the connecting seat 3004. The cutting machine 3006 is embedded on one side of the connecting seat 3004, so that the angle and direction of the cutting machine 3006 can be adjusted conveniently, thereby realizing the multi-angle cutting of the plate. By installing the industrial camera 3005, the plate can be photographed as a whole before cutting. The cutting plan of the plate can be carried out through the program programmed inside the PLC controller 1003 and the processor, so that it is convenient to carry out high-precision cutting.
[0038] Embodiment 2 of the utility model of a high-precision plate length cutting device
[0039] Reference Figure 1-Figure 5As shown, a toothed disc 3009 is sleeved on the upper end of the adjustment seat 3003, a first servo motor 3007 is installed on one side of the moving block 3002, and a gear 3008 is sleeved on the output end of the first servo motor 3007, and the gear 3008 and the toothed disc 3009 are meshed with each other. A second servo motor is installed on the bottom side of the adjustment seat 3003, and the output end of the second servo motor is transmission-connected to the connecting seat 3004, the interior of the moving box 2001 is rotatably connected with a lead screw 2003, and the lead screw 2003 is threadedly connected with a slider 2004, and the outer side of the slider 2004 is respectively connected to the two ends of the linear motor 3001, and one end of the lead screw 2003 is sleeved with a first bevel gear 2005. The interior of the moving box 2001 is located at the upper end of the first bevel gear 2005 and is rotatably connected to the second bevel gear 2006, the first bevel gear 2005 and the second bevel gear 2006 are meshed with each other, the interior of the transmission box 2002 is rotatably connected to the shaft 2008, both ends of the shaft 2008 are sleeved with the third bevel gear 2009, the upper end of the second bevel gear 2006 passes through the transmission box 2002 and extends to the interior, and is sleeved with the fourth bevel gear 2007, the fourth bevel gear 2007 and the third bevel gear 2009 are meshed with each other, the shaft 2008 is sleeved with a worm gear 2010, the interior of the transmission box 2002 is rotatably connected to a worm 2011 on the side close to the worm gear 2010, and the worm gear 2011 and the worm wheel 2010 are meshed with each other, and a third servo motor 2012 is installed on the upper end of the transmission box 2002. The output end of the third servo motor 2012 is connected to the worm 2011. By installing the first servo motor 3007, the meshing of the gear 3008 and the toothed disc 3009 can drive the adjustment seat 3003 to rotate when it is working. By installing the second servo motor, the adjustment seat 3004 can be driven to rotate when it is working, thereby adjusting the direction of the cutting machine 3006. The slider 2004 is threadedly connected to the lead screw 2003 and connected to both ends of the linear motor 3001, so that when the lead screw 2003 rotates, it can drive The linear motor 3001 moves, and by meshing the first bevel gear 2005 with the second bevel gear 2006, the second bevel gear 2006 can drive the first bevel gear 2005 to rotate when it rotates, and by installing the rotating shaft 2008, the third bevel gear 2009 can rotate synchronously, and by meshing the fourth bevel gear 2007 with the third bevel gear 2009, the rotating shaft 2008 can drive the lead screw 2003 to rotate synchronously, and by meshing the worm wheel 2010 with the worm 2011, the rotating shaft 2008 can be driven to rotate when the worm 2011 rotates, and by installing the third servo motor 2012, the worm 2011 can be driven to rotate when it works.
[0040] Embodiment 3 of the utility model of a high-precision plate length cutting device
[0041] Reference Figure 1-Figure 5 As shown, a PLC controller 1003 is installed on one side of the box 1001, and a pneumatic clamp 1004 is provided on the upper end surface of the box 1001. The input and output ends of the PLC controller 1003 are communicated with the input and output ends of the first servo motor 3007, the second servo motor, the third servo motor 2012, the telescopic rod 1002, the linear motor 3001, the cutting machine 3006, the pneumatic clamp 1004 and the industrial camera 3005. By installing the PLC controller 1003 and utilizing its internal processor and programmed application programs, it is convenient to process the plate image taken by the industrial camera 3005, plan the cutting route and cutting angle, and thus improve the cutting accuracy of the plate.
[0042] Specifically, the working principle of this high-precision plate length cutting device is as follows: when in use, the plate is placed on the upper end surface of the box 1001 and clamped and fixed by a pneumatic clamp. Then, the user starts the linear motor 3001, the telescopic rod 1002 and the third servo motor 2012 through the PLC controller 1003. When the telescopic rod 1002 moves up and down, the up and down position of the industrial camera 3005 can be adjusted. When the linear motor 3001 is working, the left and right position of the industrial camera 3005 can be adjusted. When the third servo motor 2012 is working, the worm gear 2010 can be driven to rotate through the worm 2011, thereby making the third bevel gear 2009 mounted on both ends of the rotating shaft 2008 drive the fourth bevel gear 2007 to rotate. When the fourth bevel gear 2007 rotates, the second bevel gear 2006 also rotates synchronously, and the second bevel gear 2006 is meshed with the first bevel gear 2005 mounted on one end of the screw rod 2003, thereby making the screw rod 2003 synchronous. When the screw rod 2003 rotates, the slider 2004 can be used to drive the slidingly connected linear motor 3001 to move forward and backward, so that the industrial camera 3005 can move forward and backward. By adjusting the front, back, left and right positions of the industrial camera 3005, the plate can be photographed and the data can be transmitted to the PLC controller 1003. The cutting trajectory can be set using the application program and processor programmed inside. Subsequently, the cutting machine 3006 is controlled to start. The cutting machine 3006 is embedded and installed on one side of the connecting seat 3004. By starting the first servo motor 3007 and using the engagement of the gear 3008 and the toothed disc 3009, the cutting machine 3006 can be adjusted to turn. By starting the second servo motor, the cutting machine 3006 can be controlled to adjust the angle. The cutting machine 3006 moves forward, backward, left and right with the cooperation of the linear motor 3001 and the moving box 201, so that the cutting machine 3006 can precisely cut the plate according to the planned cutting route.
[0043] It should be noted that in a high-precision plate-to-length cutting device, the specific models and specifications of the PLC controller 1003, the first servo motor 3007, the second servo motor, the third servo motor 2012, the telescopic rod 1002, the linear motor 3001, the cutting machine 3006, the pneumatic clamp 1004 and the industrial camera 3005 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.
[0044] In a high-precision plate-to-length cutting device, the power supply and principles of the PLC controller 1003, the first servo motor 3007, the second servo motor, the third servo motor 2012, the telescopic rod 1002, the linear motor 3001, the cutting machine 3006, the pneumatic clamp 1004 and the industrial camera 3005 are clear to those skilled in the art and will not be described in detail here.
[0045] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-precision plate cutting device, characterized in that: The invention comprises a main body (100), an adjusting mechanism (200) and a moving mechanism (300), wherein the main body (100) comprises a box body (1001), a pair of telescopic rods (1002) are installed on both sides of the upper end surface of the box body (1001), the adjusting mechanism (200) comprises a pair of moving boxes (2001), both sides of the bottom ends of the pair of moving boxes (2001) are respectively connected to the top ends of each pair of telescopic rods (1002), a transmission box (2002) is fixedly installed between the upper ends of the pair of moving boxes (2001), and the moving mechanism (300) comprises a linear motor (3001), the linear motor ( The two ends of the linear motor (3001) are respectively slidably connected to the two opposite surfaces of a pair of movable boxes (2001), the bottom end of the linear motor (3001) is slidably sleeved with a movable block (3002), the movable end of the linear motor (3001) is fixedly connected to the movable block (3002), the bottom end of the movable block (3002) is rotatably connected to an adjustment seat (3003), the bottom end of the adjustment seat (3003) is rotatably connected to a connecting seat (3004), a cutting machine (3006) is embedded in one side of the connecting seat (3004), and an industrial camera (3005) is installed at the bottom end of the connecting seat (3004).
2. A high-precision plate length cutting device according to claim 1, characterized in that: The upper end of the adjustment seat (3003) is sleeved with a toothed disc (3009), a first servo motor (3007) is installed on one side of the moving block (3002), an output end of the first servo motor (3007) is sleeved with a gear (3008), and the gear (3008) and the toothed disc (3009) are meshed with each other.
3. The high-precision plate cutting device according to claim 1, characterized in that: A second servo motor is installed on the bottom side of the adjustment seat (3003), and the output end of the second servo motor is transmission-connected to the connection seat (3004).
4. The high-precision plate length cutting device according to claim 1, characterized in that: The interior of the moving box (2001) is rotatably connected to a lead screw (2003), the lead screw (2003) is threadedly connected to a slider (2004), and the outer sides of the slider (2004) are respectively connected to the two ends of the linear motor (3001).
5. The high-precision plate length cutting device according to claim 4, characterized in that: One end of the screw rod (2003) is sleeved with a first bevel gear (2005), and the upper end of the first bevel gear (2005) inside the moving box (2001) is rotatably connected to a second bevel gear (2006), and the first bevel gear (2005) and the second bevel gear (2006) are meshed with each other.
6. The high-precision plate length cutting device according to claim 5, characterized in that: The transmission box (2002) is internally rotatably connected with a rotating shaft (2008), and both ends of the rotating shaft (2008) are sleeved with third bevel gears (2009).
7. The high-precision plate length cutting device according to claim 6, characterized in that: The upper end of the second bevel gear (2006) passes through the transmission box (2002) and extends to the inside, and is sleeved with a fourth bevel gear (2007), and the fourth bevel gear (2007) and the third bevel gear (2009) are meshed with each other.
8. The high-precision plate length cutting device according to claim 7, characterized in that: A worm wheel (2010) is sleeved on the rotating shaft (2008), and a worm (2011) is rotatably connected to the transmission box (2002) at a side close to the worm wheel (2010), and the worm (2011) and the worm wheel (2010) are meshed with each other.
9. The high-precision plate length cutting device according to claim 8, characterized in that: A third servo motor (2012) is installed at the upper end of the transmission box (2002), and an output end of the third servo motor (2012) is transmission-connected to the worm (2011).
10. The high-precision plate length cutting device according to claim 1, characterized in that: A PLC controller (1003) is installed on one side of the box (1001), and a pneumatic clamp (1004) is provided on the upper end surface of the box (1001). The input and output ends of the PLC controller (1003) are communicatively connected with the input and output ends of the first servo motor (3007), the second servo motor, the third servo motor (2012), the telescopic rod (1002), the linear motor (3001), the cutting machine (3006), the pneumatic clamp (1004) and the industrial camera (3005).
Citation Information
Patent Citations
High-precision cutting device for metal composite plate
CN217775733U