A high-strength wear-resistant polycrystalline mold electrolytic processing device

By designing a high-strength wear-resistant polycrystal die electrolytic processing device including clamping components and adjustment systems, the problem that the parts to be processed cannot be stably fixed during the processing process is solved, and the effective fixation and stable processing of the parts to be processed is achieved, and processing efficiency and product quality are improved.

CN222725659UActive Publication Date: 2025-04-08XINJIANG PUFAN BORON CERAMIC MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420377774.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-04-08
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the processing process of the existing high-strength wear-resistant polycrystal mold electrolytic processing device, some parts cannot be effectively electrolytic processing because the components to be processed cannot be stably fixed.

Method used

A high-strength wear-resistant polycrystal mold electrolytic processing device is designed, which includes an electrolytic processing box, a clamping assembly and an adjustment system. The clamping assembly can fix the parts to be processed through the mating of the screw rod and the compression plate; the adjustment system can adjust the height of the clamping assembly through the mating of the adjustment plate and the adjustment rod to ensure that the parts to be processed maintain a stable distance during the machining process.

Benefits of technology

The device can effectively fix the components to be processed to ensure that they maintain an appropriate distance during the electrolytic processing, avoiding some components not being processed, thereby improving processing efficiency and product quality. At the same time, the design of the adjustment system makes it easier to quickly disassemble and replace the components to be processed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222725659U_ABST
    Figure CN222725659U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength wear-resistant polycrystalline mold electrolytic processing device, which belongs to the field of electrolytic processing technology. It can ensure that there is a certain distance between the parts to be processed during the working process, and can ensure that each part to be processed can be effectively processed in the subsequent working process. The high-strength wear-resistant polycrystalline mold electrolytic processing device includes an electrolytic processing box, a processing cavity is arranged inside the electrolytic processing box, a sliding cavity is symmetrically and vertically opened in the processing cavity, an adjusting rod is rotatably arranged in the sliding cavity, an adjusting plate is sleeved and installed on the adjusting rod, and the adjusting plate and the adjusting rod are threadedly matched, an adjusting motor is installed inside the electrolytic processing box, the adjusting plate is fixed on the mounting frame, and a number of auxiliary clamping clamping components are symmetrically installed on the outer side of the mounting frame; the clamping component includes a top plate, a bottom plate is fixed directly below the top plate, a screw rod is installed at the top of the top plate, the top plate and the screw rod are threadedly matched, and a clamping plate is embedded and installed at the bottom of the screw rod.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of electrolytic processing, and in particular relates to a high-strength wear-resistant polycrystalline mold electrolytic processing device. Background Art

[0002] High-strength wear-resistant polycrystalline molds have excellent wear resistance and high strength, and are suitable for various mold manufacturing that require high wear resistance and high strength, such as injection molds, extrusion molds, stamping molds, etc. It can extend the service life of the mold, improve production efficiency, and reduce maintenance and replacement costs. Therefore, in some mold applications with special requirements, high-strength wear-resistant polycrystalline molds are widely used. The electrolytic processing device of high-strength wear-resistant polycrystalline molds is a device specially used for electrolytic processing of polycrystalline molds.

[0003] In the existing high-strength and wear-resistant polycrystal mold electrolytic processing devices, most of the parts to be processed are stacked and placed in the corresponding receiving baskets during electrolytic processing. During the electrolytic processing, since the parts to be processed cannot be stably fixed, it is easy for some of the stacked parts to be processed to fail to be stably electrolytically processed during the processing. Therefore, a high-strength and wear-resistant polycrystal mold electrolytic processing device is needed to assist in solving this problem. Utility Model Content

[0004] (1) Technical issues to be solved

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a high-strength wear-resistant polycrystal mold electrolytic processing device, which can ensure that there is a certain distance between the parts to be processed during the working process, and can ensure that each part to be processed can be effectively processed in the subsequent working process.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides such a high-strength wear-resistant polycrystalline mold electrolytic processing device, which includes an electrolytic processing box, a processing cavity is arranged inside the electrolytic processing box, a sliding cavity is symmetrically and vertically opened in the processing cavity, an adjusting rod is rotatably arranged in the sliding cavity, an adjusting plate is sleeved and installed on the adjusting rod, the adjusting plate and the adjusting rod are threadedly matched, an adjusting motor for driving the adjusting rod to rotate is installed inside the electrolytic processing box, the adjusting plate is fixed on the mounting frame, and a plurality of auxiliary clamping clamping components are symmetrically installed on the outer side of the mounting frame;

[0008] The clamping assembly includes a top plate fixed on the mounting frame, a bottom plate fixed directly below the top plate, a screw rod passing through the top of the top plate, the top plate and the screw rod are threadedly matched, and a clamping plate is embedded and installed at the bottom of the screw rod.

[0009] Furthermore, a groove is vertically opened on the mounting frame, and a sliding block is fixed on one end of the pressing plate protruding toward the groove, and the sliding block is slidably arranged in the groove.

[0010] Furthermore, limiting grooves are symmetrically fixed on the outer sides of the mounting frame, and limiting blocks are vertically provided in the processing chamber of the electrolytic processing box, and the limiting grooves and the limiting blocks cooperate and slide with each other.

[0011] Furthermore, a rotating disk is symmetrically embedded and installed in the processing chamber of the electrolytic processing box, and a stirring motor for assisting the rotation of the rotating disk is installed on the outer side of the electrolytic processing box. A fixed column is protruding from one end of the rotating disk toward the processing chamber, and a rotating wheel is installed on the fixed column. A positioning cavity is opened inside the rotating disk, and a positioning component for assisting positioning is installed in the positioning cavity.

[0012] Furthermore, the positioning assembly includes a rotating knob rotatably embedded in one end of the fixed column, a rotating rod is fixed to one side of the rotating knob, an extrusion block is sleeved on the rotating rod, the rotating rod and the extrusion block are threadedly matched, a sliding cavity is provided at one end of the fixed column away from the fixed column, a matching block is slidably arranged in the sliding cavity, an insertion column is fixed at one end of the matching block, a return spring is sleeved on the insertion column in the sliding cavity, and positioning holes are symmetrically provided on the inner side of the rotating wheel, and the insertion column is matched and plugged into the positioning hole.

[0013] Furthermore, the bottom of the processing chamber of the electrolytic processing box is funnel-shaped, a drainage pipe is installed at the bottom of the electrolytic processing box, and a transparent window is symmetrically embedded and installed on one side of the electrolytic processing box.

[0014] Furthermore, a support frame is installed at the bottom of the electrolytic processing box, and leveling knobs are installed at four corners of the bottom of the support frame. The support frame and the leveling knobs are threadedly matched.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model places the part to be processed between the bottom plate and the pressing plate by the cooperation between the clamping components etc. which are equidistantly arranged on the mounting frame, rotates the screw rod, and the threads between the top plate and the screw rod cooperate, so that the screw rod is lowered as a whole, and the pressing plate is driven to lower as a whole during the process of the screw rod lowering, and the pressing plate is pressed on the part to be processed, so that the whole part to be processed is fixed, and a certain distance can be ensured between the parts to be processed during the working process, so that each part to be processed can be effectively processed in the subsequent working process;

[0018] The utility model can lift the clamping assembly to a specified height during the processing of the parts to be processed through the cooperation between the arranged adjustment plate and the adjustment rod, so as to ensure that it can be stably adjusted to the specified height during subsequent work, facilitate the rapid disassembly and replacement of the parts to be processed, and avoid the inconvenience of disassembly and replacement as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a longitudinal cross-sectional view corresponding to the mounting frame of the utility model;

[0022] Figure 3 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 4 It is a longitudinal sectional view of the fixed column of the utility model.

[0024] The markings in the accompanying drawings are: 1. Electrolytic processing box; 2. Support frame; 3. Leveling knob; 4. Transparent window; 5. Drain pipe; 6. Mounting frame; 61. Adjustment plate; 7. Adjustment rod; 8. Adjustment motor; 9. Limit groove; 10. Limit block; 11. Clamping assembly; 12. Top plate; 13. Bottom plate; 14. Pressing plate; 15. Screw; 16. Rotating disk; 161. Fixed column; 162. Positioning hole; 17. Stirring motor; 18. Positioning assembly; 19. Rotating knob; 191. Rotating rod; 20. Extrusion block; 21. Insert column; 22. Reset spring; 23. Matching block; 24. Rotating wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] This specific embodiment is a high-strength wear-resistant polycrystalline mold electrolytic processing device, such as Figure 1 and Figure 2 As shown, the high-strength wear-resistant polycrystalline mold electrolytic processing device includes an electrolytic processing box 1, a processing cavity is arranged inside the electrolytic processing box 1, the bottom of the processing cavity of the electrolytic processing box 1 is funnel-shaped, a drain pipe 5 is installed at the bottom of the electrolytic processing box 1, a valve is installed on the drain pipe 5, and the drain pipe 5 can conveniently discharge waste liquid after work. A transparent window 4 is symmetrically embedded and installed on one side of the electrolytic processing box 1. Through the transparent window 4, the overall height of the liquid level can be effectively determined during the working process. A support frame 2 is installed at the bottom of the electrolytic processing box 1, and leveling knobs 3 are installed at the four corners of the bottom of the support frame 2. The support frame 2 and the leveling knob 3 are threadedly matched.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a sliding cavity is symmetrically and vertically opened in the processing cavity, an adjusting rod 7 is rotatably arranged in the sliding cavity, an adjusting plate 61 is mounted on the adjusting rod 7, the adjusting plate 61 and the adjusting rod 7 are threadedly matched, an adjusting motor 8 for driving the adjusting rod 7 to rotate is installed inside the electrolytic processing box 1, the adjusting plate 61 is fixed on the mounting frame 6, and a limiting groove 9 is symmetrically fixed on the outer side of the mounting frame 6, a limiting block 10 is vertically opened in the processing cavity of the electrolytic processing box 1, and the limiting groove 9 and the limiting block 10 are matched and slid.

[0028] Through the cooperation between the set adjustment plate 61 and the adjustment rod 7, the clamping assembly 11 can be lifted to a specified height during the processing of the parts to be processed, ensuring that it can be stably adjusted to the specified height during subsequent work, facilitating the rapid disassembly and replacement of the parts to be processed, and avoiding the inconvenience of disassembly and replacement as much as possible. Through the cooperation between the set limit groove 9 and the limit block 10, it can play an auxiliary limiting role in the process of moving the mounting frame 6, ensuring that the mounting frame 6 can move up and down stably.

[0029] A number of auxiliary clamping clamping assemblies 11 are symmetrically installed on the outer side of the above-mentioned mounting frame 6. The clamping assembly 11 includes a top plate 12 fixed on the mounting frame 6, a bottom plate 13 is fixed directly below the top plate 12, a screw rod 15 is installed at the top of the top plate 12, the top plate 12 and the screw rod 15 are threadedly matched, and a clamping plate 14 is embedded and installed at the bottom of the screw rod 15.

[0030] By means of the clamping assembly 11 equidistantly arranged on the mounting frame 6, the workpiece to be processed is placed between the bottom plate 13 and the clamping plate 14, and the screw rod 15 is rotated, and the top plate 12 and the screw rod 15 are threadedly matched, so that the screw rod 15 is lowered as a whole, and the clamping plate 14 is driven to lower as a whole during the lowering process of the screw rod 15, and the workpiece to be processed is pressed by the clamping plate 14, so that the workpiece to be processed is fixed as a whole, and a certain distance can be ensured between the workpieces to be processed during the working process, so that each workpiece to be processed can be effectively processed in the subsequent working process

[0031] A groove is vertically opened on the mounting frame 6, and a sliding block is fixed on the clamping plate 14 protruding toward one end of the groove. The sliding block is slidably set in the groove. Through the cooperation between the set groove and the sliding block, it can be ensured that the clamping plate 14 can move up and down stably during the adjustment process during operation.

[0032] Reference Figure 1 and Figure 4 As shown, a rotating disk 16 is symmetrically rotatably embedded in the processing chamber of the electrolytic processing box 1, and a stirring motor 17 for assisting the rotation of the rotating disk 16 is installed on the outer side of the electrolytic processing box 1. A fixed column 161 is protruded from one end of the rotating disk 16 toward the processing chamber. The vertical section of the fixed column 161 is in an I-shape. A rotating wheel 24 is installed on the fixed column 161. A positioning cavity is opened inside the rotating disk 16, and a positioning assembly 18 for auxiliary positioning is installed in the positioning cavity. The positioning assembly 18 includes a rotating assembly 18 rotatably embedded and installed at one end of the fixed column 161. Knob 19, a rotating rod 191 is fixed to one side of the rotating knob 19, an extrusion block 20 is mounted on the rotating rod 191, the rotating rod 191 and the extrusion block 20 are threadedly matched, a sliding cavity is opened at one end of the fixed column 161 away from the fixed column 161, a matching block 23 is slidably arranged in the sliding cavity, an insertion column 21 is fixed at one end of the matching block 23, a return spring 22 is mounted on the insertion column 21 in the sliding cavity, and positioning holes 162 are symmetrically opened on the inner side edge of the rotating wheel 24, and the insertion column 21 and the positioning hole 162 are matched and plugged.

[0033] By setting the positioning assembly 18, the knob 19 is reversed and turned, and the knob 19 drives the rotating rod 191 to rotate. The rotating rod 191 is threadedly matched with the extrusion block 20, so that the extrusion block 20 rises as a whole, and in the process of the extrusion block 20 rising, the return spring 22 is compressed so that the return spring 22 pushes the matching block 23 to be retracted as a whole, so that the plug column 21 is withdrawn from the positioning hole 162, and then the rotating wheel 24 is conveniently replaced when it is damaged or needs to be cleaned, and the inconvenience of replacing the rotating wheel 24 is avoided as much as possible.

[0034] Working principle:

[0035] During operation, before electrolytic machining is required, the part to be processed is first placed between the bottom plate 13 and the clamping plate 14, and the screw rod 15 is rotated. The threads between the top plate 12 and the screw rod 15 are engaged, so that the screw rod 15 is lowered as a whole. In the process of the screw rod 15 being lowered, the clamping plate 14 is driven to be lowered as a whole, and the part to be processed is pressed by the clamping plate 14, thereby completing the overall fixation of the part to be processed.

[0036] Before electrolytic machining, pour the liquid into the electrolytic machining box 1, start the stirring motor 17, and the stirring motor 17 drives the rotating disk 16 to rotate, thereby driving the rotating wheel 24 to rotate as a whole. During the rotation of the rotating wheel 24, the liquid is driven to stir as a whole to ensure that the liquid inside the electrolytic machining box 1 is stably mixed. When the electrolysis is carried out, the positive electrode is connected to the part to be processed, and the negative electrode is clamped on another protective cathode, so as to ensure that the ions in the liquid are adsorbed and adhered to the part to be processed during the subsequent electrolysis process, so as to carry out the coating treatment.

[0037] When the rotating wheel 24 needs to be disassembled, the knob 19 is turned in the reverse direction. The rotating knob 19 drives the rotating rod 191 to rotate. The rotating rod 191 is threadedly engaged with the extrusion block 20, so that the extrusion block 20 rises as a whole. During the rising process of the extrusion block 20, the return spring 22 is compressed so that the return spring 22 pushes the mating block 23 to be retracted as a whole, so that the plug 21 is withdrawn from the positioning hole 162, thereby facilitating the replacement of the rotating wheel 24.

[0038] All technical features in this embodiment can be freely combined according to actual needs.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A high-strength wear-resistant polycrystalline mold electrolytic processing device, the high-strength wear-resistant polycrystalline mold electrolytic processing device comprises an electrolytic processing box (1), characterized in that: The electrolytic processing box (1) is provided with a processing chamber inside, a sliding chamber is symmetrically and vertically opened inside the processing chamber, an adjusting rod (7) is rotatably arranged inside the sliding chamber, an adjusting plate (61) is sleeved and installed on the adjusting rod (7), the adjusting plate (61) and the adjusting rod (7) are threadedly matched, an adjusting motor (8) is installed inside the electrolytic processing box (1) to drive the adjusting rod (7) to rotate, the adjusting plate (61) is fixed on the mounting frame (6), and a plurality of auxiliary clamping assemblies (11) are symmetrically installed on the outer side of the mounting frame (6); The clamping assembly (11) comprises a top plate (12) fixed on the mounting frame (6), a bottom plate (13) being fixed directly below the top plate (12), a screw rod (15) being installed through the top of the top plate (12), the top plate (12) and the screw rod (15) being threadedly matched, and a clamping plate (14) being embedded and installed at the bottom of the screw rod (15).

2. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 1, characterized in that: The mounting frame (6) is vertically provided with a groove, and the pressing plate (14) is protruding toward one end of the groove and fixed with a sliding block, and the sliding block is slidably arranged in the groove.

3. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 1, characterized in that: A limiting groove (9) is symmetrically fixed on the outer side of the mounting frame (6), and a limiting block (10) is vertically provided in the processing chamber of the electrolytic processing box (1), and the limiting groove (9) and the limiting block (10) cooperate and slide with each other.

4. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 1, characterized in that: A rotating disk (16) is symmetrically rotatably embedded in the processing chamber of the electrolytic processing box (1), a stirring motor (17) for assisting the rotating disk (16) to rotate is installed on the outer side of the electrolytic processing box (1), a fixing column (161) is protruding from one end of the rotating disk (16) toward the processing chamber, a rotating wheel (24) is installed on the fixing column (161), a positioning cavity is provided inside the rotating disk (16), and a positioning assembly (18) for assisting positioning is installed in the positioning cavity.

5. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 4, characterized in that: The positioning assembly (18) includes a rotating knob (19) rotatably embedded in one end of the fixed column (161), a rotating rod (191) is fixed on one side of the rotating knob (19), an extrusion block (20) is sleeved on the rotating rod (191), the rotating rod (191) and the extrusion block (20) are threadedly matched, a sliding cavity is provided at one end of the fixed column (161) away from the fixed column (161), a matching block (23) is slidably arranged in the sliding cavity, an insertion column (21) is fixed at one end of the matching block (23), a return spring (22) is sleeved on the insertion column (21) in the sliding cavity, and a positioning hole (162) is symmetrically provided on the inner side edge of the rotating wheel (24), and the insertion column (21) and the positioning hole (162) are matched and plugged.

6. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 1, characterized in that: The bottom of the processing chamber of the electrolytic processing box (1) is funnel-shaped, a drainage pipe (5) is installed at the bottom of the electrolytic processing box (1), and a transparent window (4) is symmetrically embedded and installed on one side of the electrolytic processing box (1).

7. A high-strength wear-resistant polycrystalline mold electrolytic processing device according to claim 6, characterized in that: The electrolysis A support frame (2) is installed at the bottom of the processing box (1), and leveling knobs (3) are installed at the four corners of the bottom of the support frame (2). The support frame (2) and the leveling knob (3) are threadedly matched.