A welding device for processing energy storage cabinet

Abstract

The utility model relates to the technical field of energy storage cabinet processing, specifically to a welding device for processing energy storage cabinets, including a base plate, guide rails are fixedly installed on both sides of the top of the base plate, and adjusting screws are rotatably installed inside the two guide rails, and a fixed box is fixedly installed on the front of the guide rail, and the front end of the adjusting screw passes through the front side of the inner wall of the guide rail and extends to the inside of the fixed box. This welding device for processing energy storage cabinets is used in coordination with a base plate, a welding mechanism, a base, an adjusting block, an adjusting screw, a guide rail, a hydraulic telescopic rod, a base frame, a fixed box, a motor, a mounting frame, a first gear, a second gear, a worm and a worm wheel. During operation, the welding mechanism realizes dynamic adjustment of the position in the vertical and longitudinal directions through the coordinated action of the hydraulic telescopic rod and the motor, thereby expanding the operating range of the welding mechanism. This design enables the welding mechanism to adapt to energy storage cabinets of different sizes and ensures effective welding operations.

Description

Technical Field

[0001] The utility model relates to the technical field of energy storage cabinet processing, in particular to welding equipment for energy storage cabinet processing. Background Art

[0002] As an important component of the new energy power system, the energy storage cabinet has the main function of storing electrical energy for emergency use. With the rapid development of new energy technologies, especially in the fields of solar energy and wind energy, the demand for energy storage cabinets is growing. In the manufacturing process of energy storage cabinets, welding technology plays a vital role, and the welding quality directly affects the safety and durability of the energy storage cabinet.

[0003] The Chinese patent publication number is CN218556096U. It discloses a fixture and welding equipment for an energy storage cabinet, which includes a base, a fixed seat, a movable seat, a movable driving mechanism for driving the movable seat to approach or move away from the fixed seat, a plurality of supporting seats between the fixed seat and the movable seat, and a plurality of upper clamping mechanisms respectively installed on the upper side of the fixed seat and the upper side of the movable seat. The energy storage cabinet is first positioned in all directions and then clamped and fixed, which improves the position accuracy and stability of the energy storage cabinet, facilitates the welding mechanism to accurately weld the energy storage cabinet, and has small deformation caused by welding and high production efficiency.

[0004] With respect to the above-mentioned related technologies, the equipment has some shortcomings. In actual use, the welding mechanism is fixed around the fixture, so that the welding mechanism can only move within a limited space. However, due to the different sizes of energy storage cabinets, once the size exceeds the range of the welding mechanism, the welding task cannot be completed effectively. This limitation requires frequent adjustment of the position of the welding mechanism, increases the complexity of operation and production cycle, and reduces production efficiency. Therefore, it is necessary to provide a welding device for energy storage cabinet processing to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a welding device for processing an energy storage cabinet to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A welding device for processing an energy storage cabinet, comprising:

[0008] A base plate, guide rails are fixedly installed on both sides of the top of the base plate, and adjusting screws are rotatably installed inside the two guide rails. A fixing box is fixedly installed on the front of the guide rails, and the front end of the adjusting screw passes through the front side of the inner wall of the guide rail and extends to the inside of the fixing box;

[0009] The outer walls of the two adjusting screw rods are sleeved with adjusting blocks, and the adjusting blocks are slidably connected to the guide rails. A transmission mechanism is arranged inside the fixed box. A base is fixedly installed on the top of the adjusting block, and a welding mechanism is arranged on the top of the base.

[0010] Preferably, a plurality of base frames are provided at the bottom of the base plate, a plurality of hydraulic telescopic rods are fixedly installed inside the base frames, and the driving ends of the hydraulic telescopic rods are fixedly connected to the bottom of the base plate.

[0011] Preferably, a plurality of mounting grooves are provided on the sliding contact surface between the adjusting block and the guide rail, balls are movably mounted on the mounting grooves, and the balls are in rolling contact with the inner wall of the guide rail.

[0012] Preferably, the transmission mechanism includes a worm, and the worm is rotatably installed inside the fixed box, worm wheels are fixedly installed on the outer walls of the front ends of the two adjusting screws, and the worm wheels are meshed with the worm, and a driving mechanism is arranged on the top of the fixed box.

[0013] Preferably, the driving mechanism includes a mounting frame, and the mounting frame is fixedly installed on the top of the fixed box, a motor is fixedly installed on the bottom of the mounting frame, a first gear is fixedly installed on the driving end of the motor, a second gear is fixedly installed on the outer wall of the worm, and the second gear is meshed with the first gear.

[0014] Preferably, an inspection cover is fixedly connected to the front side of the fixed box by bolts.

[0015] Preferably, a threaded hole matched with the adjusting screw is provided on the front side of the adjusting block, and the adjusting block is threadedly connected to the adjusting screw through the threaded hole provided on the front side.

[0016] Preferably, the welding mechanism includes a robotic arm and a welding gun installed at an output end of the robotic arm.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model uses a base plate, a welding mechanism, a base, an adjustment block, an adjustment screw, a guide rail, a hydraulic telescopic rod, a chassis, a fixing box, a motor, a mounting frame, a first gear, a second gear, a worm and a worm wheel in coordination. During operation, the welding mechanism realizes dynamic adjustment of the position in the vertical and longitudinal directions through the synergy of the hydraulic telescopic rod and the motor, thereby expanding the operating range of the welding mechanism. This design enables the welding mechanism to adapt to energy storage cabinets of different sizes and ensures effective welding operations. In addition, the position adjustment process of the welding mechanism completely relies on mechanical drive, which provides convenience for the operator and avoids the need to frequently adjust the position of the welding mechanism, thereby reducing the complexity of operation and the production cycle, and significantly improving production efficiency.

[0019] 2. The utility model uses the installation groove and the ball bearings in coordination. During the process of adjusting the longitudinal position of the welding mechanism, the sliding contact between the adjustment block and the guide rail will drive the ball bearings to roll with the inner wall of the guide rail, thereby reducing the friction between the adjustment block and the guide rail, thereby improving the efficiency of the motor and reducing energy consumption. At the same time, it also reduces the wear of the adjustment block and extends its service life, thereby enhancing the reliability and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model.

[0021] Figure 2 It is a schematic diagram of the connection structure between the base plate and the guide rail in the utility model.

[0022] Figure 3 It is a schematic cross-sectional structural diagram of the fixed box in the utility model.

[0023] Figure 4 It is a structural schematic diagram of the bottom frame in the utility model.

[0024] Figure 5 It is a structural schematic diagram of the adjustment block in the utility model.

[0025] In the figure: 1. base plate; 2. welding mechanism; 3. base; 4. adjustment block; 5. adjustment screw; 6. guide rail; 7. hydraulic telescopic rod; 8. base frame; 9. fixing box; 10. inspection cover; 11. mounting groove; 12. ball bearing; 13. motor; 14. mounting frame; 15. first gear; 16. second gear; 17. worm; 18. worm wheel. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5 , an embodiment provided by the utility model:

[0031] A welding device for processing an energy storage cabinet, comprising:

[0032] Base plate 1, guide rails 6 are fixedly installed on both sides of the top of the base plate 1, and adjusting screw rods 5 are rotatably installed inside the two guide rails 6. A fixing box 9 is fixedly installed on the front of the guide rails 6, and the front end of the adjusting screw rod 5 passes through the front side of the inner wall of the guide rails 6 and extends to the inside of the fixing box 9;

[0033] The outer walls of the two adjusting screw rods 5 are sleeved with adjusting blocks 4, and the adjusting blocks 4 are slidably connected to the guide rails 6. A transmission mechanism is arranged inside the fixed box 9. A base 3 is fixedly installed on the top of the adjusting blocks 4, and a welding mechanism 2 is arranged on the top of the base 3.

[0034] A plurality of base frames 8 are provided at the bottom of the base plate 1, and a plurality of hydraulic telescopic rods 7 are fixedly installed inside the base frames 8, and the driving ends of the hydraulic telescopic rods 7 are fixedly connected to the bottom of the base plate 1 to achieve vertical position adjustment of the equipment.

[0035] In one of the embodiments, a plurality of mounting grooves 11 are provided on the sliding contact surface between the adjusting block 4 and the guide rail 6, and balls 12 are movably mounted on the mounting grooves 11, and the balls 12 are in rolling contact with the inner wall of the guide rail 6, thereby reducing the friction between the adjusting block 4 and the guide rail 6, improving the efficiency of the motor 13, reducing the wear of the adjusting block 4, and increasing the service life of the adjusting block 4.

[0036] In one of the preferred embodiments, the transmission mechanism includes a worm 17, and the worm 17 is rotatably installed inside the fixed box 9. A worm wheel 18 is fixedly installed on the outer wall of the front end of the two adjusting screws 5, and the worm wheel 18 is meshed with the worm 17. A driving mechanism is provided at the top of the fixed box 9 to realize the synchronous rotation of the two adjusting screws 5.

[0037] In one embodiment, the driving mechanism includes a mounting frame 14, and the mounting frame 14 is fixedly installed on the top of the fixed box 9, a motor 13 is fixedly installed on the bottom of the mounting frame 14, a first gear 15 is fixedly installed on the driving end of the motor 13, a second gear 16 is fixedly installed on the outer wall of the worm 17, and the second gear 16 is meshed with the first gear 15.

[0038] In one of the preferred embodiments, the front of the fixed box 9 is fixedly connected with an inspection cover 10 by bolts. Firstly, the inspection cover 10 is detachable. Secondly, by removing the inspection cover 10, an inspection window will be formed on the front of the fixed box 9, which is convenient for the staff to inspect and maintain the mechanical structure and electrical components inside the fixed box 9.

[0039] In one embodiment, a threaded hole matched with the adjusting screw rod 5 is provided on the front side of the adjusting block 4, and the adjusting block 4 is threadedly connected with the adjusting screw rod 5 through the threaded hole provided on the front side.

[0040] In one preferred embodiment, the welding mechanism 2 includes a mechanical arm and a welding gun installed at the output end of the mechanical arm. The specific structure of the welding mechanism 2 can refer to the prior art, which can be easily implemented by those skilled in the art and will not be described in detail here.

[0041] The working principle of the utility model is as follows: the electrical components appearing in the article are all connected to the external main controller and the 220V mains electricity, and the main controller can be a conventional known device for control such as a computer. The parts not involved in the device are the same as the prior art or can be implemented by the prior art. When in use, according to the use of the welding mechanism 2, the motor 13 and the hydraulic telescopic rod 7 can be controlled to work, and the rotation of the driving end of the motor 13 can drive the first gear 15 to rotate, and the second gear 16 is engaged with the first gear 15, so that the second gear 16 drives the worm 17 to rotate, and the two worm wheels 18 are rotated synchronously through the engagement of the worm 17 and the worm wheel 18, and the rotation of the worm wheel 18 drives the adjusting screw 5 to rotate. The threaded transmission of the threaded rod 5 and the adjusting block 4, and the sliding relationship between the adjusting block 4 and the guide rail 6, enable the two adjusting blocks 4 to move longitudinally and synchronously in a stable manner. The movement of the adjusting block 4 drives the base 3 to move, and the welding mechanism 2 moves with the base 3. Therefore, through the drive of the motor 13, the longitudinal position of the welding mechanism 2 can be adjusted. The driving end of the hydraulic telescopic rod 7 will drive the base 1 to move vertically. The base 1 drives the base 3 to move vertically through the cooperation of the guide rail 6 and the adjusting block 4, and the base 3 drives the welding mechanism 2 to move vertically. Therefore, in operation, the welding mechanism 2 realizes dynamic adjustment of the position in the vertical and longitudinal directions through the synergy of the hydraulic telescopic rod 7 and the motor 13, thereby expanding the operating range of the welding mechanism 2. This design enables the welding mechanism 2 to adapt to energy storage cabinets of different sizes and ensures effective welding operations. In addition, the position adjustment process of the welding mechanism 2 completely relies on mechanical drive, which provides convenience for the operator and avoids the need to frequently adjust the position of the welding mechanism, thereby reducing the complexity of operation and the production cycle, and significantly improving production efficiency.

[0042] In the process of adjusting the longitudinal position of the welding mechanism 2, the sliding contact between the adjusting block 4 and the guide rail 6 will drive the ball 12 to roll with the inner wall of the guide rail 6, reducing the friction between the adjusting block 4 and the guide rail 6, thereby improving the efficiency of the motor 13 and reducing energy consumption. At the same time, the wear of the adjusting block 4 is reduced, and its service life is extended, thereby enhancing the reliability and stability of the equipment.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A welding device for processing energy storage cabinets, characterized in that: It includes: A base plate (1), guide rails (6) are fixedly mounted on both sides of the top of the base plate (1), adjustment screw rods (5) are rotatably mounted inside the two guide rails (6), a fixing box (9) is fixedly mounted on the front of the guide rails (6), and the front end of the adjustment screw rod (5) passes through the front side of the inner wall of the guide rail (6) and extends to the inside of the fixing box (9); An adjusting block (4) is sleeved on the outer wall of each of the two adjusting screw rods (5), and the adjusting block (4) is slidably connected to the guide rail (6). A transmission mechanism is arranged inside the fixed box (9), a base (3) is fixedly mounted on the top of the adjusting block (4), and a welding mechanism (2) is arranged on the top of the base (3).

2. The welding equipment for energy storage cabinet processing according to claim 1 is characterized in that: A plurality of base frames (8) are arranged at the bottom of the base plate (1), a plurality of hydraulic telescopic rods (7) are fixedly installed inside the base frames (8), and the driving ends of the hydraulic telescopic rods (7) are fixedly connected to the bottom of the base plate (1).

3. The welding equipment for energy storage cabinet processing according to claim 1 is characterized in that: A plurality of mounting grooves (11) are provided on the sliding contact surface between the adjusting block (4) and the guide rail (6), and balls (12) are movably mounted on the mounting grooves (11), and the balls (12) are in rolling contact with the inner wall of the guide rail (6).

4. The welding equipment for processing energy storage cabinets according to claim 1 is characterized in that: The transmission mechanism comprises a worm (17), and the worm (17) is rotatably mounted inside the fixed box (9), a worm wheel (18) is fixedly mounted on the front end outer wall of the two adjusting screw rods (5), and the worm wheel (18) is meshed with the worm (17), and a driving mechanism is arranged on the top of the fixed box (9).

5. The welding equipment for processing energy storage cabinets according to claim 4 is characterized in that: The driving mechanism comprises a mounting frame (14), and the mounting frame (14) is fixedly mounted on the top of the fixed box (9), a motor (13) is fixedly mounted on the bottom of the mounting frame (14), a first gear (15) is fixedly mounted on the driving end of the motor (13), a second gear (16) is fixedly mounted on the outer wall of the worm (17), and the second gear (16) is meshed with the first gear (15).

6. The welding equipment for processing energy storage cabinets according to claim 1 is characterized in that: The front side of the fixed box (9) is fixedly connected with an inspection cover plate (10) by means of bolts.

7. The welding equipment for processing energy storage cabinets according to claim 1 is characterized in that: The front side of the adjusting block (4) is provided with a threaded hole matched with the adjusting screw rod (5), and the adjusting block (4) is threadedly connected with the adjusting screw rod (5) via the threaded hole provided on the front side.

8. The welding equipment for processing energy storage cabinets according to claim 1 is characterized in that: The welding mechanism (2) comprises a mechanical arm and a welding gun installed at the output end of the mechanical arm.

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