End cap gluing electric servo press

Abstract

The utility model provides an end cover gluing electric servo press machine, which belongs to the field of automatic equipment. It solves the problem of manual assembly of existing reducers. The end cover gluing electric servo press machine includes a frame, a tooling plate, a gluing mechanism, and an electric control system. The frame is provided with a pressing mechanism for pressing the end cover and the worm gear assembly into place at one time. The pressing mechanism is located above the tooling plate, and a lifting and positioning mechanism is provided below the tooling plate. The frame is also provided with a lifting mechanism, which is located below the tooling plate and is used to lift and position the worm gear assembly in the box. The gluing mechanism includes a rotating device for installing the end cover and driving it to rotate, a pneumatic gluing device for automatic gluing of the end cover, and a pneumatic slide for driving the rotating device to move. The pneumatic gluing device, the pneumatic slide and the rotating device realize automatic gluing of the end cover under the control of the electric control system. The utility model has the advantages of high pressing efficiency and good precision.

Description

Technical Field

[0001] The utility model belongs to the field of automatic equipment, relates to a press-fitting machine, and particularly relates to an end cover gluing electric servo press-fitting machine. Background Art

[0002] The reduction gearbox is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction gear between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.

[0003] However, the overall scale of gearbox manufacturing enterprises is relatively small, and the assembly process of the end covers of the gearbox body mostly relies on manual work. The processing and assembly equipment is relatively backward, the workers' workload is high, and the assembly accuracy is difficult to guarantee. Summary of the invention

[0004] The utility model aims to solve the above problems existing in the prior art and provides an end cover gluing electric servo press machine to solve the above problems.

[0005] The purpose of the utility model can be achieved through the following technical solutions: an end cap gluing electric servo press machine, characterized in that it includes a frame, a tooling plate located in the frame and provided for the box to be installed and positioned, a gluing mechanism for automatically gluing the end cap and loading it into the box, and an electric control system, wherein a press mechanism for pressing the end cap and the worm gear assembly into place at one time is arranged in the frame, and the press mechanism is located above the tooling plate;

[0006] A lifting and positioning mechanism for positioning and lifting is provided below the tooling plate;

[0007] The frame is also provided with a lifting mechanism for pre-pressing and lifting the worm gear assembly in the box, the lifting mechanism is located below the tooling plate and is used for lifting and positioning the worm gear assembly in the box;

[0008] The gluing mechanism includes a rotating device for mounting the end cap and driving it to rotate, a pneumatic gluing device for automatically gluing the end cap, and a pneumatic slide for driving the rotating device to move;

[0009] The pneumatic gluing device, the pneumatic slide table and the rotating device realize automatic gluing of the end cover under the control of the electric control system.

[0010] In the above-mentioned end cover gluing electric servo press, the press mechanism includes a press mold for pressing the end cover and worm gear assembly and a servo press cylinder for controlling the operation of the press mold. The servo press cylinder can control the press mold to move up and down and press the end cover and worm gear assembly.

[0011] In the above-mentioned end cover gluing electric servo press, the lifting mechanism is arranged through the tooling plate, and penetrates into the box on the tooling plate to lift and position the internal pre-pressed worm gear assembly, and a lifting mold for lifting and positioning the worm gear assembly is arranged at the end of the lifting mechanism.

[0012] In the above-mentioned end cover gluing electric servo press, the lifting mold and the lifting mechanism are arranged as a detachable split structure, which is convenient for later replacement and disassembly.

[0013] In the above-mentioned end cover gluing electric servo press machine, the press mold and the servo press cylinder are arranged in a detachable split structure, which is convenient for later replacement and disassembly.

[0014] In the above-mentioned end cover gluing electric servo press, a human-machine interface is also arranged on the frame for facilitating manual data observation and operation, and the human-machine interface is connected to the electric control system.

[0015] Compared with the existing technology, the end cover gluing electric servo press has a reasonable structure. It can effectively realize the semi-automatic press-fitting of the reducer, end cover and worm gear assembly by utilizing the coordination of the gluing mechanism, press-fitting mechanism, tooling plate, jacking and positioning mechanism and lifting mechanism structure, thereby greatly reducing the labor cost and the manual press-fitting cost of the enterprise, and at the same time, improving the press-fitting efficiency and precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of the end cover gluing electric servo press machine.

[0017] Figure 2 It is a side view structural schematic diagram of the end cover gluing electric servo press machine.

[0018] In the figure, 1. frame; 2. tooling plate; 3. lifting and positioning mechanism; 4. lifting mechanism; 5. rotating device; 6. pneumatic gluing device; 7. pneumatic slide; 8. press-fitting mold; 9. servo press-fitting cylinder; 10. human-machine interface. DETAILED DESCRIPTION

[0019] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0020] like Figure 1 , Figure 2As shown, the end cover gluing electric servo press machine includes a frame 1, a tooling plate 2 located in the frame 1 and provided for mounting and positioning the box body, a gluing mechanism for automatically gluing the end cover and loading it into the box body, and an electronic control system. A pressing mechanism for pressing the end cover and the worm gear assembly into place at one time is provided in the frame 1, and the pressing mechanism is located above the tooling plate 2. A lifting and positioning mechanism 3 for positioning and lifting is provided below the tooling plate 2. A lifting mechanism 4 for pre-pressing and lifting the worm gear assembly in the box body is also provided in the frame 1. The lifting mechanism 4 is located below the tooling plate 2 and is used for lifting and positioning the worm gear assembly in the box body. The gluing mechanism includes a rotating device 5 for mounting the end cover and driving it to rotate, a pneumatic gluing device 6 for automatically gluing the end cover, and a pneumatic slide 7 for driving the rotating device 5 to move. The pneumatic gluing device 6, the pneumatic slide 7 and the rotating device 5 realize automatic gluing of the end cover under the control of the electronic control system.

[0021] End cover gluing electric servo press machine application For the assembly of FCN reduction box end cover, worm gear assembly and box body, by replacing the tooling and adjusting the equipment, FCN63, 75, 90 reduce The assembly of the gearbox uses an electric servo cylinder as the pressing power to assemble the end cover, worm gear assembly and box body. The whole machine consists of a frame 1, a servo pressing cylinder 9, a pressing die 8, a lifting and positioning mechanism 3, a gluing mechanism, an electronic control system, etc. When the product type is changed, it is necessary to replace the pressing die 8, the lifting die, the gluing and positioning die, and switch the corresponding program.

[0022] Working steps

[0023] 1. Take the end cover and install the "O" ring manually, then put it into the gluing mechanism for automatic gluing, take the box and put it into the tooling for installation and positioning;

[0024] 2. Press the button, the lifting and positioning mechanism 3 will lift the tooling plate 2, the lifting mechanism 4 will rise, the worm gear assembly will be taken out and loaded into the box, and the lifting mold will lift the worm gear assembly to position;

[0025] 3. Manually take the glue-coated end cap and put it into the upper pressure head;

[0026] 4. Press the button, the servo press-fitting cylinder 9 drives the press-fitting die 8 downward, presses the worm gear assembly and the end cover into the box at one time, and returns all mechanisms to their original positions after the press-fitting is completed.

[0027] The above structure is reasonable. By utilizing the coordination of the gluing mechanism, the pressing mechanism, the tooling plate 2, the jacking and positioning mechanism 3 and the lifting mechanism 4, the semi-automatic pressing of the reduction gearbox, the end cover and the worm gear assembly can be effectively realized, which greatly reduces the labor cost and the manual pressing cost of the enterprise. At the same time, it also improves the pressing efficiency and the pressing accuracy.

[0028] To further elaborate, in order to achieve one-time press-fitting of the end cover and the worm gear assembly, the press-fitting mechanism includes a press-fitting mold 8 for press-fitting the end cover and the worm gear assembly and a servo press-fitting cylinder 9 for controlling the operation of the press-fitting mold 8. The servo press-fitting cylinder 9 can control the press-fitting mold 8 to move up and down and press-fit the end cover and the worm gear assembly.

[0029] To elaborate further, in order to facilitate the positioning and installation of the worm gear assembly and the positioning and pressing of the end cover, the lifting mechanism 4 is arranged through the tooling plate 2, and penetrates into the box on the tooling plate 2 to lift and position the internal pre-pressed worm gear assembly, and a lifting mold for lifting and positioning the worm gear assembly is arranged at the end of the lifting mechanism 4. The lifting mold and the lifting mechanism 4 are detachable split structures, which are convenient for later replacement and disassembly.

[0030] To elaborate further, in order to facilitate the press-fitting of reducer boxes of different specifications, the press-fitting mold 8 and the servo press-fitting cylinder 9 are arranged as a detachable split structure, which is convenient for later replacement and disassembly.

[0031] Preferably, a human-machine interface 10 is also provided on the frame 1 for facilitating manual data observation and operation, and the human-machine interface 10 is connected to the electric control system.

[0032] The specific embodiments described herein are merely examples of the spirit of the present invention. A person skilled in the art of the present invention may make various modifications or additions to the specific embodiments described or replace them in a similar manner, but this will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

[0033] Although this article uses more terms such as frame 1, tooling plate 2, lifting and positioning mechanism 3, lifting mechanism 4, rotating device 5, pneumatic gluing device 6, pneumatic slide 7, press-fitting die 8, servo press-fitting cylinder 9, and human-machine interface 10, it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. The end cap gluing electric servo press machine is characterized by: The machine comprises a frame (1), a tooling plate (2) located in the frame (1) and used for mounting and positioning a box body, a gluing mechanism for automatically gluing the end cover and installing it in the box body, and an electric control system. A pressing mechanism for pressing the end cover and the worm gear assembly into place at one time is provided in the frame (1), and the pressing mechanism is located above the tooling plate (2); A lifting and positioning mechanism (3) for positioning, lifting and ascending is provided below the tooling plate (2); The frame (1) is also provided with a lifting mechanism (4) for pre-pressing and lifting the worm gear assembly in the box, the lifting mechanism (4) being located below the tooling plate (2) and being used for lifting and positioning the worm gear assembly in the box; The gluing mechanism comprises a rotating device (5) for mounting the end cap and driving the end cap to rotate, a pneumatic gluing device (6) for automatically gluing the end cap, and a pneumatic slide (7) for driving the rotating device (5) to move. The pneumatic gluing device (6), the pneumatic slide table (7) and the rotating device (5) realize automatic gluing of the end cover under the control of the electric control system.

2. The end cap gluing electric servo press machine according to claim 1, characterized in that: The press-fitting mechanism comprises a press-fitting die (8) for press-fitting the end cover and the worm gear assembly and a servo press-fitting cylinder (9) for controlling the operation of the press-fitting die (8); the servo press-fitting cylinder (9) can control the press-fitting die (8) to move up and down and press-fit the end cover and the worm gear assembly.

3. The end cap gluing electric servo press machine according to claim 1, characterized in that: The lifting mechanism (4) is arranged through the tooling plate (2) and penetrates into the box on the tooling plate (2) to lift and position the pre-loaded worm gear assembly inside, and a lifting mold for lifting and positioning the worm gear assembly is arranged at the end of the lifting mechanism (4).

4. The end cap gluing electric servo press machine according to claim 3 is characterized in that: The lifting mould and the lifting mechanism (4) are arranged in a detachable split structure, which is convenient for later replacement and disassembly.

5. The end cap gluing electric servo press machine according to claim 2, characterized in that: The press-fitting die (8) and the servo press-fitting cylinder (9) are detachable split structures, which are convenient for later replacement and disassembly.

6. The end cap gluing electric servo press machine according to claim 1, characterized in that: A human-machine interface (10) is also provided on the frame (1) for facilitating manual data observation and operation, and the human-machine interface (10) is connected to the electric control system.

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