An automatic production line for heat dissipation bracket

Abstract

The utility model proposes an automated production line for a heat dissipation bracket, comprising a front processing unit, a hole processing unit, a back processing unit, and a conveying mechanism, wherein the hole processing unit and the back processing unit are arranged on the side of the front processing unit, and the conveying mechanism is installed in front of the front processing unit, the hole processing unit and the back processing unit; in the utility model, the automated production line greatly reduces the time and labor cost of manual operation and improves production efficiency through the coordinated work of a manipulator and a conveyor belt, and each link in the automated production line is precisely controlled by mechanical equipment, which avoids errors in manual operation and improves product consistency and quality, and through the precise positioning of the positioning mechanism and the material clamping manipulator, it is ensured that each process can be carried out at the exact position.

Description

Technical Field

[0001] The utility model relates to the technical field of production lines, in particular to an automatic production line of a heat dissipation bracket. Background Art

[0002] Production line covers the design, manufacture and optimization of systems and equipment used to mass produce products. This field focuses on automation and mechanization technologies that transform raw materials into final products through assembly lines. On the production line, different processes are arranged in sequence, and each process is responsible for a specific task, thereby achieving an efficient, continuous and consistent production process. Production line technology is widely used in various manufacturing industries, including automotive, electronics, food processing and home appliances, to improve production efficiency, reduce human intervention, reduce production costs and ensure consistent product quality through automated equipment and control systems.

[0003] However, the existing technology is mainly manual operation, the speed of manual operation is limited, and it is easily affected by the working status and proficiency of the workers, resulting in low overall production efficiency. Especially in high-intensity or high-complexity production processes, the limitations of manual operation are more obvious, and because a large amount of manual operation is required, companies need to hire more workers to complete production tasks, resulting in rising labor costs. This includes not only wage costs, but also training costs, welfare expenditures, etc., which increase the operating burden of the company. High labor costs directly lead to an increase in production costs. In addition, inefficient manual operation will also increase the production cost per unit product and reduce the competitiveness of the company. Therefore, improvements are needed. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes an automated production line for heat dissipation brackets to more accurately solve the problem that the overall production efficiency is low due to the influence of the working status and proficiency of the workers.

[0005] The utility model is realized by the following technical solutions:

[0006] The utility model proposes an automated production line for a heat dissipation bracket, comprising a front processing unit, a hole processing unit, a back processing unit, and a conveying mechanism. The hole processing unit and the back processing unit are arranged on the side of the front processing unit, and the conveying mechanism is installed in front of the front processing unit, the hole processing unit and the back processing unit. The conveying mechanism comprises a conveyor belt A, a conveyor belt B, a conveyor belt C, a blank material frame, a blank positioning mechanism A, a blank positioning mechanism B, a blank positioning mechanism C, a manipulator discharge position A, a manipulator discharge position B, a manipulator discharge position C, and a finished product frame. The conveyor belt A, the conveyor belt B and the conveyor belt C are all installed in front of the front processing unit, the hole processing unit and the back processing unit. The surface of the conveyor belt A is provided with a blank positioning mechanism A and a blank positioning mechanism B, the surface of the conveyor belt C is provided with a blank positioning mechanism C, the surface of the conveyor belt B is provided with a manipulator discharge position A and a manipulator discharge position B, and the surface of the conveyor belt C is provided with a manipulator discharge position C.

[0007] Preferably, a finished product material frame is provided below the conveyor belt C, and a blank material frame is provided below the conveyor belt A.

[0008] Preferably, the back side processing unit has the same structure as the front side processing unit.

[0009] Preferably, a product turning device is provided between the conveyor belt B and the conveyor belt C.

[0010] Preferably, the front processing unit includes three groups of processing machines arranged in a transverse manner, and the three groups of processing machines are respectively a rough processing machine tool, a groove processing machine tool and a fine processing machine tool.

[0011] Preferably, the reverse side processing unit includes four sets of punching machines arranged transversely.

[0012] Preferably, a material gripping robot is installed on the surface of the conveying mechanism.

[0013] Preferably, the finished material frame and the blank material frame are both made of austenitic stainless steel.

[0014] Beneficial effects of the utility model:

[0015] In the utility model, the staff takes the blank out of the blank material frame and places it on the conveyor belt A, and then the conveyor belt A transports the blank to the blank positioning mechanism A and is blocked, and then the material clamping robot clamps the blank into the front processing unit for processing, and after the processing is completed, the material clamping robot clamps the blank out to the blank positioning mechanism A, and then transmits it to the blank positioning mechanism B through the conveyor belt B, and then is clamped into the hole processing unit by the material clamping robot for punching, and then is placed in the robot discharge position B and is transmitted to the product turning device to be turned over, and then is transported to the blank positioning mechanism C through the conveyor belt C, and is processed by the reverse processing unit, and after processing, it is placed. The material enters the material discharge point C of the manipulator and continues to be conveyed to the finished material frame for recycling. In the utility model, the automated production line greatly reduces the time and labor cost of manual operation and improves production efficiency through the coordinated work of the manipulator and the conveyor belt, and each link in the automated production line is precisely controlled by mechanical equipment, avoiding errors in manual operation and improving product consistency and quality. The precise positioning of the positioning mechanism and the material clamping manipulator ensures that each process can be carried out at the correct position, thereby improving processing accuracy. At the same time, each processing step is seamlessly connected through the conveyor belt and the manipulator, making the entire production process smooth and efficient, and reducing downtime and waiting time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of an automated production line of a heat dissipation bracket of the utility model;

[0017] Figure 2 It is a schematic diagram of the front processing unit in the automated production line of the heat dissipation bracket of the utility model;

[0018] Figure 3 It is a partial schematic diagram of a hole processing unit in an automated production line of a heat dissipation bracket of the utility model;

[0019] Figure 4 It is a schematic diagram of the reverse side processing unit in the automated production line of the heat dissipation bracket of the utility model.

[0020] The reference numerals are as follows:

[0021] 1. Front processing unit; 2. Hole processing unit; 3. Back processing unit; 4. Conveying mechanism; 401. Conveyor belt A; 402. Conveyor belt B; 403. Conveyor belt C; 404. Blank material frame; 405. Blank material positioning mechanism A; 406. Blank material positioning mechanism B; 407. Blank material positioning mechanism C; 408. Manipulator discharge point A; 409. Manipulator discharge point B; 410. Manipulator discharge point C; 411. Finished product frame; 5. Product turning device. DETAILED DESCRIPTION

[0022] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0023] Please refer to Figure 1-Figure 4 The utility model provides an automated production line for a heat dissipation bracket, comprising a front processing unit 1, a hole processing unit 2, a back processing unit 3, and a conveying mechanism 4. The hole processing unit 2 and the back processing unit 3 are arranged on the side of the front processing unit 1. The back processing unit 3 has the same structure as the front processing unit 1. The conveying mechanism 4 is installed in front of the front processing unit 1, the hole processing unit 2, and the back processing unit 3.

[0024] The conveying mechanism 4 includes a conveyor belt A401, a conveyor belt B402, a conveyor belt C403, a blank material frame 404, a blank material positioning mechanism A405, a blank material positioning mechanism B406, a blank material positioning mechanism C407, a manipulator material discharge place A408, a manipulator material discharge place B409, a manipulator material discharge place C410, and a finished product material frame 411. The conveyor belt A401, the conveyor belt B402 and the conveyor belt C403 are all installed in front of the front processing unit 1, the hole processing unit 2 and the back processing unit 3. The surface of the conveyor belt A401 is provided with a blank positioning mechanism A405 and a blank positioning mechanism B406, the surface of the conveyor belt C403 is provided with a blank positioning mechanism C407, the surface of the conveyor belt B402 is provided with a robot discharge point A408 and a robot discharge point B409, the surface of the conveyor belt C403 is provided with a robot discharge point C410, a finished product material frame 411 is provided below the conveyor belt C403, a blank material frame 404 is provided below the conveyor belt A401, and a product turning device 5 is provided between the conveyor belt B402 and the conveyor belt C403.

[0025] The connection method of conveyor belt A401, conveyor belt B402 and conveyor belt C403 adopts the combination of high-strength bolts and welding. Bolt fixing ensures the stability of conveyor belt installation and easy maintenance, while welding ensures its overall stability when running at high speed. The advantage of this connection method is that it can ensure strength and facilitate later disassembly and maintenance.

[0026] The front processing unit 1 includes three groups of processing machines arranged in a horizontal manner, namely, rough processing machines, groove processing machines and finishing machines. These machines are fixed to the base frame by anchor bolts. This fixing method can reduce the impact of vibration on processing accuracy. The rough processing machine is mainly used for preliminary removal of excess materials. The cutting tool used can be replaced with carbide or high-speed steel materials to meet the processing needs of workpieces of different materials. The groove processing machine is responsible for processing the required groove structure. It usually uses ceramic tools with high wear resistance to improve the service life and processing quality of the tool. The finishing machine performs the final detailed processing to ensure the surface finish and dimensional accuracy of the workpiece.

[0027] The reverse processing unit 3 includes four groups of punching machines arranged in a transverse direction. These punching machines are fixed by high-precision guide rails and bolts. The guide rails adopt precision linear guide rails to ensure high positioning accuracy and repeatability during the punching process. The mold material of the punching machine is selected from cemented carbide, which has high hardness and wear resistance and can maintain high-precision punching effect for a long time. The surface of the conveying mechanism 4 is equipped with material clamping manipulators, which are driven by servo motors and precision guide rails to achieve high-speed and high-precision grasping and placement. The end clamps of the manipulator can adopt pneumatic clamps, electric clamps or vacuum suction cups. According to the shape and material of the workpiece, a suitable clamping method is selected to ensure the stability and damage of the workpiece during transportation. The finished material frame 411 and the blank material frame 404 are both made of austenitic stainless steel, which has excellent corrosion resistance and mechanical strength and is suitable for long-term use in industrial environments. The selection of this material can ensure that the material frame can be used for a long time in a humid and corrosive environment without rusting, ensuring the cleanliness and safety of the production environment.

[0028] In this embodiment, the staff takes the blank out of the blank material frame 404 and places it on the conveyor belt A401, and then the conveyor belt A401 transports the blank to the blank positioning mechanism A405 and is blocked, and then the blank is clamped into the front processing unit 1 for processing by the material clamping robot. After the processing is completed, the material clamping robot clamps the blank out to the blank positioning mechanism A405, and then it is transmitted by the conveyor belt B402, and then it is clamped into the hole processing unit 2 by the material clamping robot for punching, and then it is placed in the robot discharge place B409 and transported to the product turning device 5 to be turned over, and then it is transported to the blank positioning mechanism C407 by the conveyor belt C403, and then it is transported to the blank positioning mechanism C407 by the reverse side loading. The material is processed by the machine group 3, and after processing, it is placed in the material discharge place C410 of the robot to continue to be conveyed to the finished product frame 411 for recycling. In the utility model, the automated production line greatly reduces the time and labor cost of manual operation through the coordinated work of the robot and the conveyor belt, improves the production efficiency, and each link in the automated production line is precisely controlled by mechanical equipment, avoiding errors in manual operation and improving the consistency and quality of the product. The precise positioning of the positioning mechanism and the material clamping robot ensures that each process can be carried out at the correct position, thereby improving the processing accuracy. At the same time, each processing step is seamlessly connected through the conveyor belt and the robot, making the entire production process smooth and efficient, and reducing downtime and waiting time.

[0029] Of course, the present utility model may have many other implementations. Based on the present implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present utility model.

Claims

1. An automated production line for a heat dissipation bracket, characterized in that: It includes a front processing unit, a hole processing unit, a back processing unit, and a conveying mechanism. The hole processing unit and the back processing unit are arranged on the side of the front processing unit. The conveying mechanism is installed in front of the front processing unit, the hole processing unit and the back processing unit. The conveying mechanism includes a conveyor belt A, a conveyor belt B, a conveyor belt C, a blank material frame, a blank positioning mechanism A, a blank positioning mechanism B, a blank positioning mechanism C, a robot discharge point A, a robot discharge point B, a robot discharge point C, and a finished product frame. The conveyor belts A, B and C are all installed in front of the front processing unit, the hole processing unit and the back processing unit. The surface of the conveyor belt A is provided with a blank positioning mechanism A and a blank positioning mechanism B, the surface of the conveyor belt C is provided with a blank positioning mechanism C, the surface of the conveyor belt B is provided with a robot discharge point A and a robot discharge point B, and the surface of the conveyor belt C is provided with a robot discharge point C.

2. The automatic production line of the heat dissipation bracket according to claim 1, characterized in that: A finished product material frame is provided below the conveyor belt C, and a blank material frame is provided below the conveyor belt A.

3. The automated production line of the heat dissipation bracket according to claim 1, characterized in that: The reverse side processing unit has the same structure as the forward side processing unit.

4. The automated production line of the heat dissipation bracket according to claim 1, characterized in that: A product turning device is provided between the conveyor belt B and the conveyor belt C.

5. The automated production line of the heat dissipation bracket according to claim 1, characterized in that: The front processing unit includes three groups of processing machine tools arranged in a transverse manner, and the three groups of processing machine tools are respectively a rough processing machine tool, a groove processing machine tool and a fine processing machine tool.

6. The automated production line of the heat dissipation bracket according to claim 1, characterized in that: The reverse side processing machine group comprises four groups of punching machines arranged in a transverse direction.

7. The automated production line of the heat dissipation bracket according to claim 1, characterized in that: A material gripping manipulator is arranged on the surface of the conveying mechanism.

8. The automated production line of the heat dissipation bracket according to claim 2, characterized in that: The finished product frame and the blank material frame are both made of austenitic stainless steel.

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