A CNC automatic loading and unloading equipment

By designing a CNC automatic loading and unloading equipment including loading components, grabbing components and limiting components, the problem that existing equipment cannot load multiple hole products at the same time and fails to realize automatic picking and unloading functions are realized, saving manpower and improving efficiency.

CN222726176UActive Publication Date: 2025-04-08HI P XIAMEN PRECISION PLASTIC MFG CO LTD
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Patent Information

Application Number
CN202421523478.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing CNC automatic loading and unloading equipment is mainly aimed at loading and unloading of a single CNC lathe. It is impossible to load multiple holes at the same time. It does not design the function of taking out the product after processing, resulting in inefficiency and waste of manpower.

Method used

A CNC automatic loading and unloading equipment is designed, including loading assembly, grabbing assembly and limiting assembly. The grabbing assembly can complete the picking and dropping of four products in the CNC. The loading assembly can transport the finished product back to the loading and unloading position, realizing multi-hole loading and unloading and automatic picking and loading.

Benefits of technology

It realizes efficient loading and unloading of multiple products and automatic picking and loading, saving manpower and improving processing efficiency, and is suitable for the processing needs of multi-hole products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a CNC automatic loading and unloading equipment, including a loading component, a grabbing component and a limiting component. The loading component includes a product carrier for carrying workpieces and a first conveying unit for driving the product carrier to move between a preset loading and unloading position and a grabbing position. The grabbing component is used to grab the workpiece carried by the product carrier at the grabbing position and convey the grabbed workpiece to the limiting component. The limiting component is used to fix the workpiece on the CNC machine tool to process the workpiece. The utility model provides a CNC automatic loading and unloading equipment, including a loading component, a grabbing component and a limiting component. The grabbing component can complete the picking and placing of four products in the CNC, and the loading component can convey the processed products back to the loading and unloading position. The operation is simple and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of engineering machinery, in particular to a CNC automatic loading and unloading device. Background Art

[0002] CNC lathes are widely used in current processing equipment, but it is particularly important to meet the current manufacturing industry's demand for low cost, high efficiency, and high quality. Especially at present, the manufacturing industry is facing market pressures such as product diversification, rapid changes in user needs, market diversification, and reduced profit margins. In addition, there are also macro-environmental influences such as fierce competition from peers, increased environmental pressure, and the rigid need for transformation and upgrading. Currently, the existing CNC automatic loading and unloading equipment is basically for loading and unloading metal parts, and the loading and unloading mechanism is a single hole, which is only for loading and unloading a single CNC lathe. There is no function of loading multiple holes at the same time, and there is no design for removing the product after processing.

[0003] The utility model proposes a solution to the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a CNC automatic loading and unloading equipment, including a loading component, a grabbing component and a limit component. The grabbing component can complete the picking and placing of four products in the CNC, and the loading component can transport the processed products back to the loading and unloading position. The operation is simple and manpower is saved.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] The utility model provides a CNC automatic loading and unloading equipment, including a CNC machine tool for processing workpieces, the CNC automatic loading and unloading equipment also includes a loading component, a grabbing component and a limiting component, the loading component includes a product carrier for carrying the workpiece and a first conveying unit for driving the product carrier to move between a preset loading and unloading position and a grabbing position, the grabbing component is used to grab the workpiece carried by the product carrier at the grabbing position and convey the grabbed workpiece to the limiting component, the limiting component is used to fix the workpiece on the CNC machine tool to process the workpiece; the grabbing component is also used to grab the workpiece after processing the workpiece after the CNC machine tool completes processing the workpiece, and send the grabbed workpiece back to the product carrier at the grabbing position; the first conveying unit is also used to send the product carrier carrying the workpiece after processing back to the loading and unloading position from the grabbing position.

[0007] In this embodiment, the loading assembly further includes a frame for supporting the first conveying unit and a servo motor mounted on the frame and transmission-connected to the first conveying unit.

[0008] In this embodiment, the first conveying unit includes a rotating table for carrying the product carrier and an indicating device installed on the frame for displaying the rotation angle of the rotating table. The rotating table is drivingly connected to the servo motor.

[0009] In this embodiment, the loading assembly further includes a first detection device installed on the side of the rotating table for detecting whether there is a workpiece on the product carrier.

[0010] In this embodiment, the product carrier includes a first fixture for fixing the workpiece. The first fixture is installed on the rotating table, and there are multiple first fixtures, which are symmetrically arranged about the rotation center of the rotating table.

[0011] In this embodiment, the grabbing assembly includes a clamping jaw for grabbing the workpiece and a second transporting unit for driving the clamping jaw to move.

[0012] In this embodiment, the grabbing assembly further comprises a clamping mechanism mounted on the top of the clamping jaw for fixing the workpiece in the limiting assembly.

[0013] In this embodiment, the gripping assembly further comprises a second detection device mounted on the side of the clamping jaw for detecting whether there is a workpiece on the clamping jaw.

[0014] In this embodiment, the grabbing assembly further includes an air blowing mechanism for cleaning the limiting assembly, and the air blowing mechanism is installed on the side of the second detecting device.

[0015] In this embodiment, the limiting assembly includes a second fixture fixed on the CNC machine tool for fixing the workpiece.

[0016] Beneficial effects of the utility model:

[0017] The utility model provides a CNC automatic loading and unloading device, in which a plurality of product carriers are installed on a rotating table which are symmetrical with respect to a rotation center. The rotating table drives the product carriers to move between loading and unloading positions and preset grabbing positions, which can not only complete the loading of products, but also transport the products back to the loading and unloading positions after product processing to complete the material retrieval work. The product carrier includes multiple holes, which can transport multiple products at a time. The grabbing component is also installed with multiple holes, and is communicated and connected with the CNC machine tool to automatically complete the picking and placing of products in the CNC. The grabbing component includes multiple claws, which can complete the loading and unloading supply to multiple CNC machine tools. The operation is simple, the loading and unloading time is saved, the efficiency is improved, and manpower is saved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of a CNC automatic loading and unloading device provided in one embodiment of the utility model.

[0020] Figure 2 for Figure 1 The schematic diagram of the structure of the loading component in the CNC automatic loading and unloading equipment is shown.

[0021] Figure 3 for Figure 1 The schematic diagram of the structure of the grabbing component in the CNC automatic loading and unloading equipment is shown.

[0022] Figure 4 for Figure 3 A magnified view of the regional structure in the gripping component is shown.

[0023] Figure 5 for Figure 1 The schematic diagram of the structure of the limit assembly in the CNC automatic loading and unloading equipment is shown.

[0024] In the figure: 1. feeding assembly; 11. baffle; 12. safety cover; 13. rotating table; 14. first fixture; 15. indicating device; 16. first detection device; 17. frame; 2. grabbing assembly; 21. second conveying unit; 22. clamping claw; 23. clamping mechanism; 24. second detection device; 25. blowing mechanism; 26. anti-slip strip; 3. limiting assembly; 31. second fixture; 4. CNC machine tool. DETAILED DESCRIPTION

[0025] The following will describe in detail a specific embodiment of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0027] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the workpieces of the utility model are usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0028] The terms "first", "second", "third" and the like are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0029] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, an embodiment of the utility model provides a CNC automatic loading and unloading device, including a CNC machine tool 4 for processing workpieces, the CNC automatic loading and unloading device also includes a loading component 1, a grabbing component 2 and a limiting component 3, the loading component 1 includes a product carrier for carrying the workpiece and a first conveying unit for driving the product carrier to move between a preset loading and unloading position and a grabbing position, the grabbing component 2 is used to grab the workpiece carried by the product carrier at the grabbing position and convey the grabbed workpiece to the limiting component 3, the limiting component 3 is used to fix the workpiece on the CNC machine tool 4 to process the workpiece; the grabbing component 2 is also used to grab the processed workpiece again after the CNC machine tool 4 completes processing of the workpiece, and send the grabbed workpiece back to the product carrier at the grabbing position; the first conveying unit is also used to send the product carrier carrying the processed workpiece back from the grabbing position to the loading and unloading position.

[0031] Specifically, in the present embodiment, the workpiece is not limited to any metal part and is suitable for CNC machine tool processing. The workpiece is annular in shape and can be mounted on a product carrier and a limit assembly.

[0032] Specifically, in this embodiment, the loading assembly 1 also includes a frame 17 for carrying a first conveying unit and a servo motor mounted on the frame 17 and transmission-connected to the first conveying unit. Two CNC machine tools 4 are installed and distributed on both sides of the frame 17. The frame 17 is also provided with a light curtain for detecting people entering a dangerous area and a safety cover 12 installed on the frame 17.

[0033] Specifically, in this embodiment, the first conveying unit includes a rotating table 13 for carrying a product carrier and an indicating device 15 installed on a frame 17 for displaying the rotation angle of the rotating table 13. The rotating table 13 is connected to the servo motor and rotates half a circle. The indicating device 15 includes an indicator light. After the rotating table 13 rotates to the right position, the indicator light comes on. Only then will the grasping component 2 come over to pick up and place the workpiece. Manual picking and placing operations at the loading and unloading positions can also be performed. If the rotating table 13 does not rotate to the right position, the indicating device 15 will alarm.

[0034] Specifically, in this embodiment, the loading component 1 also includes a first detection device 16 installed on the side of the rotating table 13 for detecting whether there is a workpiece on the product carrier. The first detection device 16 is fixed on the frame 17. The first detection device 16 mainly adopts visual detection technology. The first detection device 16 includes a high-definition camera installed on the frame 17, which is used to take real-time photos of the product carrier area. When the grasping component 2 takes the workpiece on the product carrier, the first detection device 16 transmits a signal, and the servo motor drives the rotating table 13 to rotate.

[0035] Specifically, in this embodiment, two product carriers are installed and are symmetrically arranged about the rotation center of the turntable 13. The product carriers are specifically a fixed plate installed on the turntable and a first fixture 14 installed on the fixed plate for fixing the workpiece. There are multiple first fixtures 14, which are symmetrically arranged about the rotation center of the turntable 13.

[0036] Specifically, in this embodiment, the shape of the first fixture 14 is cylindrical, and a flange is provided at the top of the cylinder. The diameter of the flange is slightly larger than the inner diameter of the workpiece. The workpiece is put on the cylinder so that it is located under the flange to fix the workpiece. The number of the first fixtures 14 is specifically four, which are symmetrically arranged relative to the center point of the fixed plate.

[0037] Specifically, in this embodiment, the feeding assembly 1 further includes a baffle 11 for preventing debris generated by the product from polluting the environment. The baffle 11 is fixed on the frame 17 and is provided with a through hole for the first fixture 14 to pass through.

[0038] Specifically, in this embodiment, the grasping component 2 includes a clamp 22 for grasping the workpiece and a second conveying unit 21 for driving the clamp 22 to move. The second conveying unit 21 is mainly a six-axis robot, which controls the clamp 22 to move between the grasping position and the limit component 3 on the CNC machine tool 4. The clamp 22 is installed on the grasping frame and is symmetrically arranged about the grasping frame. A plurality of clamps 22 are installed on one side of the grasping frame, corresponding to the number of the first fixture 14, for grasping the workpiece to be processed. The clamp 22 on the other side of the grasping frame is used to grasp the workpiece after processing. The clamp 22 is also provided with an anti-slip strip 26 for preventing the workpiece from falling during the grasping process.

[0039] Specifically, in this embodiment, a blowing mechanism 25 is installed on the side of the clamp 22 for cleaning the limit assembly 3. After the CNC machine tool 4 completes processing, debris will remain on the outer periphery of the limit assembly 3. The blowing mechanism 25 cleans the debris to ensure that the next product can be smoothly placed and positioned.

[0040] Specifically, in this embodiment, the gripping assembly 2 also includes a clamping mechanism 23 installed on the top of the clamping jaw 22 for fixing the workpiece in the limiting assembly 3. The clamping mechanism 23 is installed on the top of the clamping jaw 22. When the clamping jaw 22 moves the workpiece from the gripping position to the limiting assembly 3, the clamping mechanism 23 applies pressure to the workpiece to fix the workpiece on the limiting assembly 3.

[0041] Specifically, in this embodiment, the grasping assembly 2 also includes a second detection device 24 installed on the side of the clamp 22 for detecting whether there is a workpiece on the clamp 22. After the clamp 22 grasps the workpiece from the grasping position, the second detection device 24 detects whether the workpiece is on the clamp 22. If there is no workpiece on the clamp 22, the second detection device 24 will alarm. The second detection device 24 is specifically a contact sensor installed on the side of the clamp 22. When the clamp 22 grasps the workpiece and transports it to the limit assembly 3, if the workpiece does not contact the second detection device 24, the second detection device 24 will alarm.

[0042] Specifically, in this embodiment, the limiting assembly 3 includes a second fixture 31 fixed on the CNC machine tool 4 for fixing the workpiece, and the number of the second fixture 31 corresponds to the number of the clamping jaws 22 and the first fixture 14 .

[0043] Specifically, in this embodiment, the number of the second fixtures 31 is four, and the arrangement is two rows and two columns. The specific shape of the second fixture 31 is cylindrical, and a slot for fixing the workpiece is installed on the cylinder. The clamping mechanism 23 is used to fix the workpiece in the slot. After the fixation is completed, the CNC machine tool 4 is started to process the workpiece.

[0044] Specifically, in this embodiment, a plurality of CNC machine tools 4 may be installed, and the grabbing assembly 2 may sequentially convey workpieces to be processed into the plurality of CNC machine tools 4 and grab the processed workpieces.

[0045] The specific workflow of the above-mentioned insert implantation equipment and injection molding machine may include the following operations:

[0046] Step 1: The staff places the workpiece in the four first fixtures 14 on the rotating table 13 .

[0047] Step 2: After starting the equipment, the equipment automatically transfers the four workpieces to be processed to the grabbing position, and simultaneously transfers the finished products at the grabbing position to the loading and unloading position.

[0048] Step 3: The grabbing assembly 2 grabs the workpiece from the grabbing position, and then puts the processed four workpieces back into the first fixture 14 .

[0049] Step 4: The grabbing component 2 confirms the need to enter the CNC machine tool 4 to grab the product according to the completion status of the CNC machine tool 4.

[0050] Step 5: The grabbing assembly 2 enters the CNC machine tool 4 and grabs the finished product out of the second fixture 31 .

[0051] Step 6: The grabbing component 2 moves to the limiting component 3, and blows air to the second fixture 31 along a circular trajectory to blow away the machining chips remaining on the second fixture 31.

[0052] Step 7: After the grabbing assembly 2 rotates, the four workpieces to be processed are placed into the second fixture 31 and pressed twice to ensure that the products are placed in place.

[0053] Step 8: The grabbing component 2 is connected to the CNC machine tool 4 for communication. After the CNC machine tool 4 completes processing, the grabbing component 2 moves to the grabbing position of the loading component 1, first grabs the workpiece to be processed from the first fixture 14, and then puts the processed workpiece back into the first fixture 14, and repeats the cycle.

[0054] The utility model provides a CNC automatic loading and unloading equipment, in which a plurality of product carriers symmetrically relative to the rotation center are installed on the rotating table 13, and the rotating table 13 drives the product carriers to move between the loading and unloading positions and the preset grabbing positions, which can not only complete the loading work of the products, but also transport the products back to the loading and unloading positions after the product processing is completed to complete the material retrieval work, the product carrier includes multiple holes, and can transport multiple products at a time, the grabbing component 2 is equipped with multiple claws, and is communicated with the CNC machine tool 4 to automatically complete the picking and placing of products in the CNC machine tool 4, the grabbing component 2 includes multiple claws 22, and can complete the loading and unloading supply to multiple CNC machine tools 4, the operation is simple, the loading and unloading time is saved, the efficiency is improved, and manpower is saved.

[0055] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0056] In this document, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, and may include other elements not explicitly listed in addition to those listed. The above description is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A CNC automatic loading and unloading device, comprising a CNC machine tool for processing a workpiece, characterized in that: The CNC automatic loading and unloading equipment also includes a loading component, a grabbing component and a limiting component. The loading component includes a product carrier for carrying the workpiece and a first conveying unit for driving the product carrier to move between a preset loading and unloading position and a grabbing position. The grabbing component is used to grab the workpiece carried by the product carrier at the grabbing position and convey the grabbed workpiece to the limiting component. The limiting component is used to fix the workpiece on the CNC machine tool to process the workpiece. The grabbing component is also used to grab the processed workpiece again after the CNC machine tool completes processing of the workpiece, and send the grabbed workpiece back to the product carrier at the grabbing position. The first conveying unit is also used to send the product carrier carrying the processed workpiece back from the grabbing position to the loading and unloading position.

2. The CNC automatic loading and unloading equipment according to claim 1 is characterized in that: The loading assembly also includes a frame for carrying the first conveying unit and a servo motor installed on the frame and transmission-connected to the first conveying unit.

3. The CNC automatic loading and unloading equipment according to claim 2 is characterized in that: The first conveying unit includes a rotating table for carrying the product carrier and an indicating device installed on the frame for displaying the rotation angle of the rotating table. The rotating table is drivingly connected to the servo motor.

4. The CNC automatic loading and unloading equipment according to claim 3 is characterized in that: The loading assembly further includes a first detection device mounted on a side of the rotating table for detecting whether there is a workpiece on the product carrier.

5. The CNC automatic loading and unloading equipment according to claim 3 is characterized in that: The product carrier includes a first fixture for fixing the workpiece. The first fixture is installed on the rotating table, and there are multiple first fixtures, which are symmetrically arranged about the rotation center of the rotating table.

6. The CNC automatic loading and unloading equipment according to claim 1 is characterized in that: The grabbing assembly comprises a clamping claw for grabbing the workpiece and a second conveying unit for driving the clamping claw to move.

7. The CNC automatic loading and unloading equipment according to claim 6, characterized in that: The grabbing assembly also includes a clamping mechanism mounted on the top of the clamping jaw for fixing the workpiece in the limiting assembly.

8. The CNC automatic loading and unloading equipment according to claim 6, characterized in that: The gripping assembly further comprises a second detection device mounted on the side of the clamping jaw for detecting whether there is a workpiece on the clamping jaw.

9. The CNC automatic loading and unloading equipment according to claim 8, characterized in that: The grabbing assembly further comprises an air blowing mechanism for cleaning the limiting assembly, and the air blowing mechanism is installed on the side of the second detecting device.

10. The CNC automatic loading and unloading equipment according to claim 1, characterized in that: The limiting assembly includes a second fixture fixed on the CNC machine tool for fixing the workpiece.