Brake pad slotting equipment
By using water jet pipes and nozzles in the brake pad groove equipment to flush dust and debris, and recycle water through the filter frame and filter net, the problem of dust and debris generated by existing equipment during groove is solved, improving the safety and efficiency of the working environment.
Patent Information
- Application Number
- CN202421341776.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing brake pad grooved equipment is prone to generate a large amount of debris and dust during the grooved process, which endangers the health of the staff. The debris fall into the equipment and needs to be cleaned regularly, which is time-consuming and labor-intensive.
A brake pad grooved device is designed, using a water spray pipe and a nozzle to flush the dust and debris generated when the cutter plate is grooved to prevent dust from floating, and to flush the debris into the tank body for easy collection and treatment. At the same time, the water flow is filtered through the filter frame and filter net to recover the water source.
Effectively prevent the harm of dust to the health of staff, reduce the accumulation of debris in the equipment, save cleaning time, improve work efficiency, and save resources through water source recycling.
Smart Images

Figure CN222726185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake pad processing, in particular to a brake pad grooving device. Background Art
[0002] Automobile brake pads, also known as automobile brake leathers, refer to the friction materials fixed on the brake drum or brake disc that rotates with the wheel. The friction lining and friction pad are subjected to external pressure, generating friction to achieve the purpose of vehicle deceleration. After the brake pads are produced and formed, they need to be grooved in the middle of the top surface of the brake pads by grooving equipment to improve the heat dissipation effect of the brake pads.
[0003] However, when the existing brake pad grooving equipment is grooving the brake pad, due to the high-speed operation of the cutter disc in the grooving equipment, a large amount of debris and dust is easily generated during the grooving of the brake pad. The generated dust floats in the air and is inhaled into the body of the workers, which is likely to cause certain harm to the health of the workers. In addition, the generated debris falls into the grooving equipment, which needs to be cleaned regularly by the workers, which is time-consuming and labor-intensive. Utility Model Content
[0004] In order to solve the problem that the existing brake pad grooving equipment easily generates a large amount of debris and dust when grooving the brake pad, causing harm to the health of the workers; the purpose of the utility model is to provide a brake pad grooving equipment.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a brake pad slotting device, comprising an operating table, a slotting device is fixedly installed in the middle of the top surface of the operating table, the slotting device comprises a fixing frame, the fixing frame is fixedly installed on the top surface of the operating table, a conveying device is installed in the operating table, the conveying device and the slotting device cooperate with each other, a cylinder is installed on the top surface of the fixing frame, a lifting platform is fixedly installed on the output end of the cylinder, a mounting seat is fixedly installed on one side of the bottom surface of the lifting platform, a motor is fixedly installed in one side of the mounting seat, and a cutter disc is installed on the output end of the motor;
[0006] A water tank is installed on the bottom surface of the operating table, a water supply pipe is fixedly installed on one side of the water tank, an end of the water supply pipe away from the water tank is fixedly connected to a connecting piece, the connecting piece is fixedly installed on the top surface of the fixing frame, a hose is fixedly installed on the end of the connecting piece away from the water supply pipe, a pump body is fixedly installed on one side of the top surface of the lifting platform, one end of the hose is fixedly connected to the input end of the pump body, the output end of the pump body is fixedly connected to a connecting pipe, the end of the connecting pipe away from the pump body passes through the lifting platform and is connected to a water spray pipe, and evenly distributed nozzles are fixedly installed on the surface of the water spray pipe, and the nozzles are inclined toward the side of the knife disc.
[0007] Preferably, a trough body is provided on the top surface of the operating table, a drainage groove is provided in the middle of the trough body, a filter frame is installed in the drainage groove, the filter frame is slidably installed in one side of the operating table, a filter net is installed in the filter frame, the filter net cooperates with the drainage groove, a funnel is fixedly installed in the middle of the bottom surface of the operating table, a drainage pipe is fixedly installed in the middle of the bottom surface of the funnel, and the end of the drainage pipe away from the funnel is fixedly installed in the top surface of the water tank.
[0008] Preferably, a correction component is fixedly installed on the bottom surface of the conveying device, and the correction component cooperates with the conveying device. A water storage pipe is fixedly installed in the middle of one side of the top surface of the water tank, and the water storage pipe cooperates with the water tank.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] 1. In the utility model, when the grooving device grooves the brake pad, the water in the water tank is transported to the water spray pipe through the water supply pipe, the connector, the hose and the connecting pipe under the operation of the pump body, and is sprayed out through the nozzle on the surface of the water spray pipe. The water sprayed by the nozzle washes the dust and debris generated when the cutter disc is grooving, preventing the dust from floating in the air and causing harm to the health of the workers, and washes the debris generated when the grooving is into the groove body, which is convenient for collection and treatment;
[0011] 2. In the utility model, the water sprayed from the nozzle is collected by the trough body and flows into the drainage trough. The impurities and debris mixed in the water entering the drainage trough are filtered and intercepted by the filter frame and the filter net. After the filtration is completed, it flows into the funnel through the drainage trough and finally flows back to the water tank through the drain pipe for reuse, saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 This is the main view of the overall structure of the utility model.
[0015] Figure 3 This is a schematic diagram of the internal structure of the operating table of the utility model.
[0016] Figure 4 This is the right view of the slotting device structure of the utility model.
[0017] Figure 5 For this utility model Figure 4 A magnified view of the structure in the middle.
[0018] In the figure: 1. operating table; 11. supporting frame; 12. supporting plate; 13. trough body; 14. drain trough; 2. grooving device; 21. fixing frame; 22. cylinder; 23. lifting platform; 231. fixing sleeve; 24. mounting seat; 25. motor; 26. cutter head; 3. conveying device; 31. correction component; 4. water tank; 41. water supply pipe; 42. connecting piece; 43. hose; 44. pump body; 45. connecting pipe; 46. water spray pipe; 47. nozzle; 48. water storage pipe; 5. filter frame; 51. filter net; 52. handle; 6. funnel; 61. drain pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example: Figure 1-5 As shown, the utility model provides a brake pad slotting device, including an operating table 1, a slotting device 2 is fixedly installed in the middle of the top surface of the operating table 1, the slotting device 2 includes a fixing frame 21, the fixing frame 21 is fixedly installed on the top surface of the operating table 1, a conveying device 3 is installed in the operating table 1, the conveying device 3 and the slotting device 2 cooperate with each other, a cylinder 22 is installed on the top surface of the fixing frame 21, a lifting platform 23 is fixedly installed on the output end of the cylinder 22, a mounting seat 24 is fixedly installed on one side of the bottom surface of the lifting platform 23, a motor 25 is fixedly installed in one side of the mounting seat 24, a knife disc 26 is installed on the output end of the motor 25, a water tank 4 is installed on the bottom surface of the operating table 1, and the water tank A water supply pipe 41 is fixedly installed on one side of the lifting platform 23, and a connector 42 is fixedly connected to one end of the water supply pipe 41 away from the water tank 4. The connector 42 is fixedly installed on the top surface of the fixing frame 21, and a hose 43 is fixedly installed on one end of the connector 42 away from the water supply pipe 41. A pump body 44 is fixedly installed on one side of the top surface of the lifting platform 23, and one end of the hose 43 is fixedly installed and connected to the input end of the pump body 44. A connecting pipe 45 is fixedly connected to the output end of the pump body 44. The end of the connecting pipe 45 away from the pump body 44 passes through the lifting platform 23 and is connected to a water spray pipe 46. Evenly distributed spray heads 47 are fixedly installed on the surface of the water spray pipe 46, and the spray heads 47 are inclined toward the side of the cutter head 26.
[0021] Pour water into the water tank 4 for standby use, install and fix the slotting device 2 and the conveying device 3 through the operating table 1, place the brake pads to be slotted on the conveyor belt of the conveying device 3 for conveying, and convey the brake pads to be slotted to the bottom of the slotting device 2 by the conveying device 3 for slotting. When the brake pads are conveyed to the bottom of the slotting device 2, turn on the switches of the cylinder 22 and the motor 25, control the cutter disc 26 to rotate through the motor 25, and control the cutter disc 26 to descend through the cylinder 22 to complete the brake operation. During the grooving work of the lathe, the switch of the pump body 44 is turned on, and the water in the water tank 4 is transported to the water spray pipe 46 through the water supply pipe 41, the connecting piece 42, the hose 43 and the connecting pipe 45 under the operation of the pump body 44, and is sprayed out through the nozzle 47 on the surface of the water spray pipe 46. The water sprayed by the nozzle 47 flushes the dust and debris generated when the cutter disc 26 is grooving, preventing the dust from floating in the air and causing harm to the health of the workers, and flushes the debris generated during the grooving into the trough body 13 for easy collection and treatment.
[0022] A groove body 13 is provided on the top surface of the operating table 1, a drainage groove 14 is provided in the middle of the groove body 13, a filter frame 5 is installed in the drainage groove 14, the filter frame 5 is slidably installed in one side of the operating table 1, a filter screen 51 is installed in the filter frame 5, the filter screen 51 cooperates with the drainage groove 14, a funnel 6 is fixedly installed in the middle of the bottom surface of the operating table 1, a drainage pipe 61 is fixedly installed in the middle of the bottom surface of the funnel 6, and the end of the drainage pipe 61 away from the funnel 6 is fixedly installed in the top surface of the water tank 4;
[0023] The bottom surface of the trough body 13 is inclined toward the drainage trough 14, so that the water entering the trough body 13 can flow into the drainage trough 14. After entering the drainage trough 14, the impurities and debris mixed in the water entering the drainage trough 14 are filtered and intercepted by the filter frame 5 in cooperation with the filter net 51. After the filtration is completed, the water flows into the funnel 6 through the drainage trough 14, and finally flows back to the water tank 4 through the drainage pipe 61 for reuse, thereby saving water resources and improving the practicality of the device.
[0024] A correction component 31 is fixedly installed on the bottom surface of the conveying device 3, and the correction component 31 cooperates with the conveying device 3. The conveying device 3 and the correction component 31 are both prior arts. The conveyor belt is controlled by a driving device in the conveying device 3 to convey the brake pads that need to be grooved. With the cooperation of the correction component 31, the brake pads are sequentially conveyed through the correction component 31 to the bottom of the grooving device 2 for grooving.
[0025] A water storage pipe 48 is fixedly installed in the middle of one side of the top surface of the water tank 4. The water storage pipe 48 cooperates with the water tank 4 to inject water into the water tank 4. The surface of the water spray pipe 46 is symmetrically covered with fixed sleeves 231. There are two fixed sleeves 231. The two fixed sleeves 231 are fixedly installed on one side of the bottom surface of the lifting platform 23. The water spray pipe 46 is installed on one side of the bottom surface of the lifting platform 23 by the two fixed sleeves 231 and fixed for use in conjunction with the cutter disc 26.
[0026] A handle 52 is fixedly installed in the middle of one side of the filter frame 5, and the handle 52 cooperates with the filter frame 5. The handle 52 is used to control the filter frame 5 to be taken and placed in the operating table 1, and the debris intercepted by the filter net 51 is processed. A support frame 11 is fixedly installed on the bottom surface of the operating table 1, and a support plate 12 is fixedly installed in the support frame 11. The water tank 4 is fixedly installed in the middle of the top surface of the support plate 12. The support frame 11 is used to support and fix the operating table 1. The device is placed in a designated area to complete the grooving of the brake pad, and the support plate 12 is used to complete the installation and fixation of the water tank 4.
[0027] Working principle: water is injected into the water tank 4 for standby use, the slotting device 2 and the conveying device 3 are installed and fixed through the operating table 1, the brake pads to be slotted are placed on the conveyor belt of the conveying device 3 for conveying, and the brake pads to be slotted are sequentially conveyed to the bottom of the slotting device 2 by the conveying device 3 for slotting. When the brake pads are conveyed to the bottom of the slotting device 2, the switches of the cylinder 22 and the motor 25 are turned on, the motor 25 controls the cutter disc 26 to rotate, and the cylinder 22 controls the cutter disc 26 to descend, and the process is completed. The grooving of the brake pad is completed. When grooving, the switch of the pump body 44 is turned on. Under the operation of the pump body 44, the water in the water tank 4 is transported to the water spray pipe 46 through the water supply pipe 41, the connecting piece 42, the hose 43 and the connecting pipe 45, and is sprayed out through the nozzle 47 on the surface of the water spray pipe 46. The water sprayed by the nozzle 47 washes the dust and debris generated when the cutter disc 26 is grooving, preventing the dust from floating in the air and causing harm to the health of the workers, and washes the debris generated when grooving into the groove body 13 for easy collection and treatment;
[0028] The bottom surface of the trough body 13 is inclined toward the drainage trough 14, so that the water entering the trough body 13 can flow into the drainage trough 14. After entering the drainage trough 14, the impurities and debris mixed in the water entering the drainage trough 14 are filtered and intercepted by the filter frame 5 in cooperation with the filter net 51. After the filtration is completed, the water flows into the funnel 6 through the drainage trough 14, and finally flows back to the water tank 4 through the drainage pipe 61 for reuse, thereby saving water resources.
[0029] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A brake pad grooving device, comprising an operating table (1), characterized in that: A slotting device (2) is fixedly mounted in the middle of the top surface of the operating table (1), the slotting device (2) comprising a fixing frame (21), the fixing frame (21) being fixedly mounted on the top surface of the operating table (1), a conveying device (3) being mounted inside the operating table (1), the conveying device (3) and the slotting device (2) cooperating with each other, a cylinder (22) being mounted on the top surface of the fixing frame (21), a lifting platform (23) being fixedly mounted on the output end of the cylinder (22), a mounting seat (24) being fixedly mounted on one side of the bottom surface of the lifting platform (23), a motor (25) being fixedly mounted inside one side of the mounting seat (24), and a cutter disc (26) being mounted on the output end of the motor (25); A water tank (4) is installed on the bottom surface of the operating table (1), a water supply pipe (41) is fixedly installed on one side of the water tank (4), an end of the water supply pipe (41) away from the water tank (4) is fixedly connected to a connecting piece (42), the connecting piece (42) is fixedly installed on the top surface of the fixing frame (21), a hose (43) is fixedly installed on the end of the connecting piece (42) away from the water supply pipe (41), a pump body (44) is fixedly installed on one side of the top surface of the lifting platform (23), one end of the hose (43) is fixedly installed and connected to the input end of the pump body (44), the output end of the pump body (44) is fixedly connected to a connecting pipe (45), the end of the connecting pipe (45) away from the pump body (44) passes through the lifting platform (23) and is connected to a water spray pipe (46), and uniformly distributed spray heads (47) are fixedly installed on the surface of the water spray pipe (46), and the spray heads (47) are inclined toward the side of the cutter disc (26).
2. A brake pad grooving device as claimed in claim 1, characterized in that: A groove body (13) is provided on the top surface of the operating table (1), a drainage groove (14) is provided in the middle of the groove body (13), a filter frame (5) is installed in the drainage groove (14), the filter frame (5) is slidably installed in one side of the operating table (1), a filter screen (51) is installed in the filter frame (5), the filter screen (51) and the drainage groove (14) cooperate with each other, a funnel (6) is fixedly installed in the middle of the bottom surface of the operating table (1), a drainage pipe (61) is fixedly installed in the middle of the bottom surface of the funnel (6), and one end of the drainage pipe (61) away from the funnel (6) is fixedly installed in the top surface of the water tank (4).
3. A brake pad grooving device as claimed in claim 1, characterized in that: A correction component (31) is fixedly mounted on the bottom surface of the conveying device (3), and the correction component (31) cooperates with the conveying device (3).
4. A brake pad grooving device as claimed in claim 1, characterized in that: A water storage pipe (48) is fixedly mounted in the middle of one side of the top surface of the water tank (4), and the water storage pipe (48) cooperates with the water tank (4).
5. A brake pad grooving device as claimed in claim 1, characterized in that: The surface of the water spray pipe (46) is symmetrically sleeved with a fixing sleeve (231), the number of the fixing sleeves (231) being two, and the two fixing sleeves (231) are fixedly mounted on one side of the bottom surface of the lifting platform (23).
6. A brake pad grooving device as claimed in claim 2, characterized in that: A handle (52) is fixedly mounted in the middle of one side of the filter frame (5), and the handle (52) cooperates with the filter frame (5).
7. A brake pad grooving device as claimed in claim 1, characterized in that: A support frame (11) is fixedly mounted on the bottom surface of the operating table (1), a support plate (12) is fixedly mounted inside the support frame (11), and the water tank (4) is fixedly mounted in the middle of the top surface of the support plate (12).