A surface treatment device for fine steel ball processing

By designing a steel ball processing device including dust removal, transmission and adjustment mechanism, the problem of single and insufficient polishing position of the existing device is solved, and comprehensive polishing of the steel ball and effective dust cleaning is achieved.

CN222726371UActive Publication Date: 2025-04-08江苏精艺钢球有限公司
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Patent Information

Application Number
CN202421450091.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-23
Publication Date
2025-04-08
Estimated Expiration
2034-06-23

AI Technical Summary

Technical Problem

During the polishing process of existing steel ball processing devices, the polishing position is single and cannot be adjusted continuously, resulting in the incomplete polishing of steel balls.

Method used

A surface treatment device for fine-art steel ball processing is designed, including a dust removal mechanism, a transmission mechanism and an adjustment mechanism. The transmission mechanism drives the steel ball to rotate on the surface of the anti-slip pad to adjust its polishing surface; at the same time, the dust removal mechanism absorbs the dust generated during polishing through the fan and the vacuum tube to reduce the diffusion of dust.

Benefits of technology

It achieves comprehensiveness and efficiency of steel ball polishing, avoids dust spread, and protects the health of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface treatment device for fine steel ball processing, which relates to the technical field of fine steel ball processing, including a dust removal mechanism, the outer surface of the dust removal mechanism is fixedly connected with a polishing mechanism, the inner bottom surface of the polishing mechanism is fixedly connected with a transmission mechanism, the top of the transmission mechanism includes an adjustment mechanism, and the dust removal mechanism includes a fan. The utility model drives a fixing plate to fix the steel ball through an electric push rod, and then drives bevel gear one and bevel gear two to rotate through a driving motor two, so as to continuously adjust the position of the steel ball during polishing. After the first polishing is completed, the steel ball is placed on the surface of the anti-skid pad, and the driving motor one drives the rotating shaft one to rotate, and the transmission belt is driven to drive the rotating shaft two to rotate, so as to drive the steel ball to rotate on the surface of the anti-skid pad, thereby adjusting the polishing surface of the steel ball, adjusting the clamping position of the steel ball, and fixing and polishing the steel ball again, so that the polishing is more comprehensive.
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Description

Technical Field

[0001] The utility model relates to the technical field of fine-art steel ball processing, in particular to a surface treatment device for fine-art steel ball processing. Background Art

[0002] Steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls according to the production and processing technology. They are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, etc. according to the processing materials. Among them, bearing steel balls are important basic parts of the industry. Alloy steel balls are a kind of spherical iron alloy wear-resistant body with carbon, chromium, manganese, molybdenum and other metal elements added as the main elements, and are generated by forging, spinning, rolling and casting. It is the most important component of today's crushing industry mining balls, cement balls, etc.

[0003] When the existing steel ball processing device polishes the steel ball surface, its polishing position is single and the steel ball polishing position cannot be adjusted continuously, thereby making the steel ball polishing not comprehensive enough. Now a surface treatment device for fine steel ball processing is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a surface treatment device for fine steel ball processing to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A surface treatment device for fine steel ball processing comprises a dust removal mechanism, the outer surface of the dust removal mechanism is fixedly connected with a polishing mechanism, the inner bottom surface of the polishing mechanism is fixedly connected with a transmission mechanism, and the top of the transmission mechanism comprises an adjustment mechanism.

[0007] The dust removal mechanism includes a fan, the output end of the fan is threadedly connected to a threaded connection port, the right side of the threaded connection port is fixedly connected to a dustproof net, the outer surface of the dustproof net is movably connected to a dust storage box, the top of the dust storage box is fixedly connected to a dust suction pipe, the inner wall of the dust suction pipe is fixedly connected to bristles, and the outer surface of the dust suction pipe is fixedly connected to the inside of the polishing mechanism.

[0008] A further improvement of the technical solution of the utility model is that the transmission mechanism includes a shell, the shell is located below the dust suction pipe, the bottom of the shell is fixedly connected to the inner bottom surface of the polishing mechanism, the front side of the shell is fixedly connected to a driving motor, and the dust suction pipe is located above the shell, so that the dust generated during polishing can be absorbed in time to reduce the diffusion of dust.

[0009] A further improvement of the technical solution of the utility model lies in that: the output end of the driving motor 1 is fixedly connected to the rotating shaft 1, the surface of the rotating shaft 1 is transmission-connected to a transmission belt, the front and rear sides of the transmission belt are both in contact with the inner wall of the outer shell, the inner wall of the transmission belt is transmission-connected to the rotating shaft 2, and the driving motor 1 runs, driving the rotating shaft 1 to rotate, thereby driving the transmission belt to transmit, and further driving the rotating shaft 2 to rotate.

[0010] A further improvement of the technical solution of the utility model is that both ends of the rotating shaft one and the rotating shaft two are sleeved inside the shell, and the outer surface of the transmission belt is fixedly connected with an anti-skid pad, which has a large surface friction and can better drive the steel ball to rotate.

[0011] A further improvement of the technical solution of the utility model is that the adjustment mechanism includes a second drive motor, one side of the second drive motor is fixedly connected to a support box, the output end of the second drive motor is fixedly connected to a first bevel gear, and the operation of the second drive motor can drive the first bevel gear to rotate.

[0012] A further improvement of the technical solution of the utility model is that: the surface of the bevel gear one is meshedly connected with the bevel gear two, the bevel gear two is sleeved inside the support box, the tail end of the bevel gear two passes through the right side of the support box, the bevel gear one is meshed with the bevel gear two, and then when the bevel gear one rotates, it can drive the bevel gear two to rotate.

[0013] A further improvement of the technical solution of the utility model is that: the tail end of the bevel gear 2 is fixedly connected with an electric push rod, and the output end of the electric push rod is fixedly connected with a fixing plate. When the electric push rod is running, the position of the fixing plate can be adjusted, thereby fixing steel balls of different sizes.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] 1. The utility model provides a surface treatment device for fine steel ball processing. When polishing the steel ball, two sets of electric push rods are started to adjust the distance between the two sets of fixing plates, thereby fixing the steel ball, and then starting the second driving motor to drive the first bevel gear to rotate, thereby driving the second bevel gear to rotate, and driving the steel ball to rotate through the electric push rod to perform the first polishing. After the first polishing is completed, the electric push rod retracts, and the steel ball is placed on the surface of the anti-skid pad and is located in the middle of the shell at the same time. At the same time, the first driving motor is started to drive the first rotating shaft to rotate, thereby transmitting the transmission belt and the anti-skid pad, thereby driving the second rotating shaft to rotate, and the steel ball can be driven to rotate on the surface of the anti-skid pad, thereby adjusting the polishing surface of the steel ball, adjusting the clamping position of the steel ball, and then fixing and polishing the steel ball again, thereby making the polishing more comprehensive.

[0016] 2. The utility model provides a surface treatment device for fine steel ball processing. When the steel ball is polished, a large amount of debris and dust will be generated. Therefore, during polishing, the output end of the fan is screwed inside the threaded connection port, so that the fan is fixed on the left side of the dust storage box. The fan is started to absorb the debris and dust generated during polishing through the dust suction pipe. The absorbed dust enters the dust storage box, and the bristles absorb the debris and dust at the same time, thereby preventing the dust inside the dust suction pipe from spreading outward and preventing the staff from inhaling the dust, thereby protecting the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the dust removal mechanism structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the transmission mechanism structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the adjustment mechanism of the utility model.

[0021] In the figure: 1. dust removal mechanism; 11. fan; 12. threaded connection port; 13. dust net; 14. dust storage box; 15. dust suction pipe; 16. bristles; 2. transmission mechanism; 21. housing; 22. drive motor 1; 23. shaft 1; 24. transmission belt; 25. shaft 2; 26. anti-slip pad; 3. adjustment mechanism; 31. drive motor 2; 32. support box; 33. bevel gear 1; 34. bevel gear 2; 35. electric push rod; 36. fixing plate; 4. polishing mechanism. DETAILED DESCRIPTION

[0022] The present invention is further described in detail below in conjunction with the embodiments:

[0023] Example 1

[0024] like Figure 1-4 As shown, the utility model provides a surface treatment device for fine steel ball processing, comprising a dust removal mechanism 1, the outer surface of the dust removal mechanism 1 is fixedly connected with a polishing mechanism 4, the inner bottom surface of the polishing mechanism 4 is fixedly connected with a transmission mechanism 2, the top of the transmission mechanism 2 comprises an adjustment mechanism 3, the dust removal mechanism 1 comprises a fan 11, the output end of the fan 11 is threadedly connected with a threaded connection port 12, the right side of the threaded connection port 12 is fixedly connected with a dustproof net 13, the outer surface of the dustproof net 13 is movably connected with a dust storage box 14, the top of the dust storage box 14 is fixedly connected with a dust suction pipe 15, the inner wall of the dust suction pipe 15 is fixedly connected with bristles 16, and the outer surface of the dust suction pipe 15 is fixedly connected to the inside of the polishing mechanism 4;

[0025] Specifically, the polishing mechanism 4 includes a U-shaped box, an L-shaped bracket, an electric telescopic rod and an electric polishing disc, and the height of the polishing disc can be adjusted according to the size of the steel ball, thereby improving the polishing quality. When polishing the steel ball, a large amount of debris and dust will be generated. Therefore, during polishing, the output end of the fan 11 is screwed into the threaded connection port 12, and the fan 11 is started, so that the debris and dust in the polishing mechanism 4 are sucked through the dust storage box 14 and the dust suction pipe 15. The sucked dust enters the dust storage box 14, and the bristles 16 absorb the debris and dust, thereby preventing the dust inside the dust suction pipe from spreading outward and preventing the staff from inhaling the dust, thereby protecting the staff. After polishing, turn off the fan 11, then remove the dustproof net 13, and clean the dust storage box 14.

[0026] Example 2

[0027] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the transmission mechanism 2 includes a shell 21, the shell 21 is located below the dust suction pipe 15, the bottom of the shell 21 is fixedly connected to the inner bottom surface of the polishing mechanism 4, the front side of the shell 21 is fixedly connected to a driving motor 1 22, the output end of the driving motor 1 22 is fixedly connected to a rotating shaft 1 23, the surface of the rotating shaft 1 23 is transmission-connected to a transmission belt 24, the front and rear sides of the transmission belt 24 are both in contact with the inner wall of the shell 21, the inner wall of the transmission belt 24 is transmission-connected to a rotating shaft 25, both ends of the rotating shaft 1 23 and the rotating shaft 2 25 are sleeved inside the shell 21, and the outer surface of the transmission belt 24 is fixedly connected to an anti-skid pad 26;

[0028] Specifically, when polishing the steel ball, the steel ball is placed on the surface of the anti-skid pad 26 and located in the middle of the shell 21. The driving motor 22 is started to drive the rotating shaft 23 to rotate, and then the transmission belt 24 and the anti-skid pad 26 are transmitted, thereby driving the rotating shaft 25 to rotate, and the steel ball can be driven to rotate on the surface of the anti-skid pad 26, so as to adjust the polishing surface of the steel ball and the clamping position of the steel ball, so that the polishing is more comprehensive. Because the friction force on the surface of the anti-skid pad 26 is large, it can better drive the steel ball to rotate. The shell 21 limits the moving range of the steel ball to prevent the steel ball from falling.

[0029] Example 3

[0030] like Figure 1-4As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the adjustment mechanism 3 includes a driving motor 2 31, one side of the driving motor 2 31 is fixedly connected to a support box 32, the output end of the driving motor 2 31 is fixedly connected to a bevel gear 1 33, the surface of the bevel gear 1 33 is meshingly connected to a bevel gear 2 34, the bevel gear 2 34 is sleeved inside the support box 32, the tail end of the bevel gear 2 34 passes through the right side of the support box 32, the tail end of the bevel gear 2 34 is fixedly connected to an electric push rod 35, and the output end of the electric push rod 35 is fixedly connected to a fixing plate 36;

[0031] Specifically, two sets of electric push rods 35 are started to adjust the distance between the two sets of fixed plates 36 to fix the steel ball, and then the drive motor 2 31 is started to drive the bevel gear 1 33 to rotate, thereby driving the bevel gear 2 34 to rotate, and the fixed plate 36 is driven to rotate by the electric push rod 35, and then the polishing mechanism 4 is started to polish the steel ball for the first time. After the first polishing is completed, the transmission mechanism 2 is started to adjust the unpolished surface of the steel ball to the upper side, and then the polishing mechanism 4 is started to polish it.

[0032] The following is a detailed description of the working principle of the surface treatment device for precision steel ball processing.

[0033] like Figure 1-4 As shown, before polishing the steel ball, the fan 11 is started, so that the debris and dust in the polishing mechanism 4 are sucked through the dust storage box 14 and the dust suction pipe 15, and the sucked dust enters the dust storage box 14, and the bristles 16 absorb the debris and dust, thereby reducing the debris from flying. Then, the steel ball is placed on the surface of the anti-slip pad 26 and located in the middle of the shell 21, and the two sets of electric push rods 35 are started to adjust the distance between the two sets of fixing plates 36, thereby fixing the steel ball, and then the drive motor 2 31 is started to drive the bevel gear 1 33 to rotate, thereby driving the bevel gear 2 34 to rotate. The fixing plate 36 is driven to rotate by the electric push rod 35, and then the polishing mechanism 4 is started to polish the steel ball for the first time. After the first polishing is completed, the steel ball is placed on the surface of the anti-skid pad 26 again, and the driving motor 22 is started to drive the rotating shaft 23 to rotate, thereby transmitting the transmission belt 24 and the anti-skid pad 26, thereby driving the rotating shaft 25 to rotate, and the steel ball can be driven to rotate on the surface of the anti-skid pad 26, so as to adjust the polishing surface of the steel ball and the clamping position of the steel ball, and then the adjusting mechanism 3 is started to fix and rotate the steel ball again, so that the polishing of the steel ball is more comprehensive.

[0034] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A surface treatment device for fine steel ball processing, comprising a dust removal mechanism (1), characterized in that: The outer surface of the dust removal mechanism (1) is fixedly connected to a polishing mechanism (4), the inner bottom surface of the polishing mechanism (4) is fixedly connected to a transmission mechanism (2), and the top of the transmission mechanism (2) includes an adjustment mechanism (3); The dust removal mechanism (1) comprises a fan (11), the output end of the fan (11) is threadedly connected to a threaded connection port (12), the right side of the threaded connection port (12) is fixedly connected to a dustproof net (13), the outer surface of the dustproof net (13) is movably connected to a dust storage box (14), the top of the dust storage box (14) is fixedly connected to a dust suction pipe (15), the inner wall of the dust suction pipe (15) is fixedly connected to bristles (16), and the outer surface of the dust suction pipe (15) is fixedly connected to the inside of the polishing mechanism (4).

2. A surface treatment device for processing fine steel balls according to claim 1, characterized in that: The transmission mechanism (2) comprises a shell (21), the shell (21) is located below the dust suction pipe (15), the bottom of the shell (21) is fixedly connected to the inner bottom surface of the polishing mechanism (4), and the front side of the shell (21) is fixedly connected to a driving motor 1 (22).

3. A surface treatment device for fine steel ball processing according to claim 2, characterized in that: The output end of the driving motor 1 (22) is fixedly connected to a rotating shaft 1 (23), the surface of the rotating shaft 1 (23) is drivingly connected to a transmission belt (24), the front and rear sides of the transmission belt (24) are both in contact with the inner wall of the outer shell (21), and the inner wall of the transmission belt (24) is drivingly connected to a rotating shaft 2 (25).

4. The surface treatment device for fine steel ball processing according to claim 3 is characterized in that: Both ends of the rotating shaft 1 (23) and the rotating shaft 2 (25) are sleeved inside the outer shell (21), and the outer surface of the transmission belt (24) is fixedly connected with an anti-slip pad (26).

5. The surface treatment device for fine steel ball processing according to claim 1, characterized in that: The adjustment mechanism (3) comprises a second drive motor (31), one side of the second drive motor (31) is fixedly connected to a support box (32), and the output end of the second drive motor (31) is fixedly connected to a first bevel gear (33).

6. The surface treatment device for fine steel ball processing according to claim 5, characterized in that: The surface of the bevel gear 1 (33) is meshedly connected with the bevel gear 2 (34), and the bevel gear 2 (34) is sleeved inside the support box (32), and the tail end of the bevel gear 2 (34) passes through the right side of the support box (32).

7. A surface treatment device for fine steel ball processing according to claim 6, characterized in that: The tail end of the second bevel gear (34) is fixedly connected to an electric push rod (35), and the output end of the electric push rod (35) is fixedly connected to a fixing plate (36).