A polishing machine for high temperature alloy rod processing

By designing a polishing machine for high-temperature alloy rods, cleaning and collecting debris using water pumps and nozzle systems, the problems of surface roughness and debris splash of high-temperature alloy rods are solved, and efficient surface cleaning and collection are achieved.

CN222726372UActive Publication Date: 2025-04-08NANJING DAMAI SCI&TECH IND CO LTD
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Patent Information

Application Number
CN202421459527.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the production process of high-temperature alloy rods, the surface of the newly made rod is rough and requires alkaline polishing and grinding, but this process is usually accompanied by splashing debris, which brings inconvenience to the collection work.

Method used

A polishing machine for high-temperature alloy rod processing is designed, including a main unit and a working unit. The main unit includes a processing table, a water tank, a connecting box and a return assembly, and the working unit includes a connecting block, a telescopic cylinder, a water pump and a nozzle. By starting the water pump, the water is transported to the nozzle and sprayed out. The water flow cleans the high-temperature alloy rod, causing debris to enter the connection tank and enter the connection box through the water outlet for easy cleaning.

Benefits of technology

Effectively clean the debris on the surface of high-temperature alloy rods, improve the surface quality, simplify the debris collection process, and improve work efficiency.

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Abstract

The utility model discloses a polishing machine for processing high-temperature alloy rods, comprising: a main unit, comprising a processing table, the upper end surface of the processing table is fixedly connected with a connecting frame, the upper end surface of the connecting frame is fixedly connected with a water tank, the lower end surface of the processing table is fixedly connected with a connecting box, the upper end surface of the processing table is provided with a connecting groove, the inner wall of the connecting groove is provided with a water through hole, the water through hole is connected with the inside of the connecting box, and the side walls of the water tank and the connecting box are symmetrically provided with a reflux component. The utility model starts a water pump, and the water pump can spray water from the water tank at the water delivery nozzle through a connecting pipe, a hose and an installation pipe. The sprayed water can clean the high-temperature alloy rod being polished and remove the debris on the high-temperature alloy rod. At the same time, the water flows into the connecting groove, which can drive the debris falling in the connecting groove to pass through the water through hole into the connecting box, so as to facilitate the cleaning of the debris generated by grinding and polishing, which is convenient and quick.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing machines, in particular to a polishing machine for processing high-temperature alloy rods. Background Art

[0002] High temperature alloys have a high degree of alloying and are also called "superalloys". They are an important material widely used in aviation, aerospace, petroleum, chemical industry, and ships. According to the matrix elements, high temperature alloys are divided into iron-based, nickel-based, cobalt-based and other high temperature alloys.

[0003] In the production process of high temperature alloy rods, the surface of the newly made rods is often rough, so alkaline polishing is required to improve its surface quality. However, this polishing process is usually accompanied by the splashing of debris, which brings inconvenience to the collection work. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, the purpose of the utility model is to provide a polishing machine for high-temperature alloy rod processing, which is to solve the problem that "in the production process of high-temperature alloy rods, the surface of the newly made rods is often rough, so alkaline polishing is required to improve its surface quality. However, this polishing process is usually accompanied by debris flying everywhere, which brings inconvenience to the collection work."

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A polishing machine for high-temperature alloy rod processing, comprising:

[0008] The main unit comprises a processing table, the upper end surface of the processing table is fixedly connected to a connecting frame, the upper end surface of the connecting frame is fixedly connected to a water tank, the lower end surface of the processing table is fixedly connected to a connecting box, the upper end surface of the processing table is provided with a connecting groove, the inner wall of the connecting groove is provided with a water through hole, the water through hole is connected to the inside of the connecting box, and the side walls of the water tank and the connecting box are symmetrically provided with reflux components;

[0009] The operating unit comprises a connecting block, the connecting block is provided with a circular placement opening, the lower end surface of the connecting block is provided with a rectangular opening, the upper end surface of the connecting block is fixedly installed with a No. 1 mounting frame, the No. 1 mounting frame is fixedly installed with a telescopic cylinder, the telescopic end of the telescopic cylinder penetrates the upper end surface of the connecting block and is fixedly connected with an arc-shaped grinding plate, the upper end surface of the connecting frame is symmetrically fixedly connected with a water pump, the input end of each water pump penetrates the side wall of the water tank, the output end of each water pump is fixedly connected with a connecting pipe, each connecting pipe penetrates the connecting frame and is fixedly connected with a hose, the upper end surface of the connecting block is symmetrically fixedly interspersed with mounting pipes, the lower end of each hose is fixedly connected to the mounting pipe, the lower end of each mounting pipe penetrates the upper end surface of the connecting block and is fixedly connected with a nozzle, the inner side wall of the connecting frame is fixedly connected with a connecting plate, the connecting plate is provided with a connecting cavity, a moving component is commonly provided in the connecting frame and the connecting cavity, and a clamping component is provided on the inner side wall of the connecting frame.

[0010] As a preferred solution of a polishing machine for processing high-temperature alloy rods described in the utility model, wherein: the moving component includes a servo motor, the connecting frame is fixedly connected to the No. 2 mounting frame, the servo motor is fixedly installed on the No. 2 mounting frame, the output end of the servo motor passes through the connecting frame and the side wall of the connecting plate and is fixedly connected to a threaded rod, the threaded rod is threadedly sleeved with a threaded sleeve, the threaded sleeve is fixedly connected to a moving rod, the moving rod is away from the threaded sleeve and fixedly connected to the connecting block.

[0011] As a preferred solution of a polishing machine for high-temperature alloy rod processing described in the utility model, wherein: the clamping assembly includes two hydraulic cylinders, each of the hydraulic cylinders is fixedly mounted on the inner wall of the connecting frame, the output end of each hydraulic cylinder is fixedly connected to a mounting block, a rotating motor is fixedly mounted in each mounting block, and the output end of each rotating motor is fixedly connected to a clamping plate d.

[0012] As a preferred solution of the polishing machine for high-temperature alloy rod processing described in the utility model, each of the reflux components includes a reflux pump and a reflux pipe, the connecting box is symmetrically fixedly connected with a mounting block, each of the reflux pumps is fixedly mounted on the mounting block, the input end of each of the reflux pumps passes through the side wall of the connecting box, each of the reflux pipes is fixedly connected to the output end of the reflux pump, and the upper end of each of the reflux pipes passes through the side wall of the water tank.

[0013] As a preferred solution of the polishing machine for high-temperature alloy rod processing described in the utility model, a connecting port is opened on the side wall of the connecting box, a horizontal plate is arranged in the connecting port, the horizontal plate is fixedly connected to the filter screen tank body, and the horizontal plate is fixedly connected to the handle.

[0014] As a preferred solution of the polishing machine for high-temperature alloy rod processing described in the utility model, a sliding opening is opened on the side wall of the connecting plate, the movable rod passes through the sliding opening, a water inlet pipe is fixedly inserted into the upper end surface of the water tank, and a supporting leg is symmetrically fixedly connected to the lower end surface of the processing table.

[0015] Beneficial effects of the utility model:

[0016] Start the water pump, and the water pump can spray water out of the water delivery nozzle in the water tank through the connecting pipe, the hose and the installation pipe. The sprayed water can clean the high-temperature alloy rod being polished and remove the debris on the high-temperature alloy rod. At the same time, the water flows into the connecting groove, which can drive the debris in the connecting groove to pass through the water outlet into the connecting box, so that the debris generated by grinding and polishing can be cleaned conveniently and quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 This is a structural schematic diagram of a polishing machine for high-temperature alloy rod processing proposed by the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of a connecting block in a polishing machine for processing high-temperature alloy rods proposed by the utility model;

[0020] Figure 3 This is a schematic cross-sectional view of a connecting plate in a polishing machine for high-temperature alloy rod processing proposed by the utility model;

[0021] Figure 4 The utility model is a schematic diagram of the structure of a filter screen tank body in a polishing machine for processing high-temperature alloy rods.

[0022] In the figure: 100, main unit; 101, processing table; 102, connecting frame; 103, water tank; 104, connecting box; 105, reflux assembly; 105a, reflux pump; 105b, reflux pipe; 106, horizontal plate; 107, filter tank; 108, handle; 109, water inlet pipe; 110, supporting leg;

[0023] 200, operating unit; 201, connecting block; 202, telescopic cylinder; 203, mounting frame No. 1; 204, arc-shaped grinding plate; 205, water pump; 206, connecting pipe; 207, hose; 208, mounting pipe; 209, nozzle; 210, connecting plate; 211, moving assembly; 211a, servo motor; 211b, mounting frame No. 2; 211c, threaded rod; 211d, threaded sleeve; 211e, moving rod; 212, clamping assembly; 212a, hydraulic cylinder; 212b, mounting block; 212c, rotating motor; 212d, clamping plate. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0028] Reference Figure 1-4 The utility model provides a polishing machine for high temperature alloy rod processing, comprising:

[0029] The main unit 100 includes a processing table 101, the upper end surface of the processing table 101 is fixedly connected to a connecting frame 102, the upper end surface of the connecting frame 102 is fixedly connected to a water tank 103, the lower end surface of the processing table 101 is fixedly connected to a connecting box 104, the upper end surface of the processing table 101 is provided with a connecting groove, the inner wall of the connecting groove is provided with a water through hole, the water through hole is connected to the inside of the connecting box 104, and the side walls of the water tank 103 and the connecting box 104 are symmetrically provided with a reflux assembly 105;

[0030] The operating unit 200 includes a connecting block 201, which is provided with a circular placement opening, and a rectangular opening is provided on the lower end surface of the connecting block 201. A No. 1 mounting frame 203 is fixedly installed on the upper end surface of the connecting block 201, and a telescopic cylinder 202 is fixedly installed on the No. 1 mounting frame 203. The telescopic end of the telescopic cylinder 202 penetrates the upper end surface of the connecting block 201 and is fixedly connected to an arc-shaped grinding plate 204. The upper end surface of the connecting frame 102 is symmetrically fixedly connected with a water pump 205. The input end of each water pump 205 penetrates the side wall of the water tank 103, and the output end of each water pump 205 is fixedly connected with a connecting pipe 206. Each connecting pipe 206 penetrates the connecting frame 102 and is fixedly connected with a hose 207. The upper end surface of the connecting block 201 is symmetrically fixedly interspersed with mounting pipes 208, and the lower end of each hose 207 is fixedly connected to the mounting pipe 208 Fixed connection, the lower end of each mounting pipe 208 passes through the upper end surface of the connecting block 201 and is fixedly connected with a nozzle 209, the inner side wall of the connecting frame 102 is fixedly connected with a connecting plate 210, the connecting plate 210 is provided with a connecting cavity, the connecting frame 102 and the connecting cavity are jointly provided with a moving component 211, and the inner side wall of the connecting frame 102 is provided with a clamping component 212. Start the water pump 205, the water pump 205 can spray the water in the water tank 103 at the water delivery nozzle 209 through the connecting pipe 206, the hose 207 and the mounting pipe 208, the sprayed water can clean the high-temperature alloy rod being polished, and clean up the debris on the high-temperature alloy rod, and at the same time, the water flows into the connecting groove, which can drive the debris falling in the connecting groove to pass through the water opening into the connecting box 104, so as to facilitate the cleaning of the debris generated by grinding and polishing, which is convenient and quick.

[0031] Among them, the moving component 211 includes a servo motor 211a, the connecting frame 102 is fixedly connected to the No. 2 mounting frame 211b, the servo motor 211a is fixedly installed on the No. 2 mounting frame 211b, the output end of the servo motor 211a passes through the connecting frame 102 and the side wall of the connecting plate 210 and is fixedly connected to a threaded rod 211c, the threaded rod 211c is threadedly sleeved with a threaded sleeve 211d, the threaded sleeve 211d is fixedly connected to a moving rod 211e, the moving rod 211e is away from the threaded sleeve 211d and is fixedly connected to the connecting block 201, the output end of the servo motor 211a drives the threaded rod 211c to rotate, and the threaded rod 211c drives the connecting block 201 to move through the threaded sleeve 211d and the moving rod 211e, so that the arc-shaped grinding plate 204 can grind the remaining parts of the high-temperature alloy rod.

[0032] Furthermore, the clamping assembly 212 includes two hydraulic cylinders 212a, each of which is fixedly mounted on the inner wall of the connecting frame 102, and the output end of each hydraulic cylinder 212a is fixedly connected to a mounting block 212b, and a rotating motor 212c is fixedly mounted in each mounting block 212b, and the output end of each rotating motor 212c is fixedly connected to a clamping plate 212d, and the telescopic end of the hydraulic cylinder 212a drives the mounting block 212b, the rotating motor 212c and the clamping plate 212d to press against the two ends of the high-temperature alloy rod to fix it.

[0033] Furthermore, each reflux component 105 includes a reflux pump 105a and a reflux pipe 105b, the connection box 104 is symmetrically fixedly connected to a mounting block, each reflux pump 105a is fixedly mounted on the mounting block, the input end of each reflux pump 105a passes through the side wall of the connection box 104, each reflux pipe 105b is fixedly connected to the output end of the reflux pump 105a, and the upper end of each reflux pipe 105b passes through the side wall of the water tank 103, and the water entering the connection box 104 can be returned into the water tank 103 through the reflux pump 105a and the reflux pipe 105b.

[0034] Furthermore, a connection port is provided on the side wall of the connection box 104, in which a horizontal plate 106 is arranged, to which a filter screen tank 107 is fixedly connected, and a handle 108 is fixedly connected, so that debris is filtered by the filter screen tank 107 for easy collection.

[0035] Furthermore, a sliding opening is opened on the side wall of the connecting plate 210, and the moving rod 211e passes through the sliding opening. The upper end surface of the water tank 103 is fixedly inserted with a water inlet pipe 109, and the lower end surface of the processing table 101 is symmetrically fixedly connected with a supporting leg 110, and the moving rod 211e moves in the sliding opening.

[0036] During use, the high-temperature alloy rod to be polished is passed through the circular placement port, and the hydraulic cylinder 212a is started. The telescopic end of the hydraulic cylinder 212a drives the mounting block 212b, the rotating motor 212c and the clamping plate 212d to press against the two ends of the high-temperature alloy rod to fix it. The telescopic cylinder 202 is started. The telescopic end of the telescopic cylinder 202 drives the arc-shaped grinding plate 204 to move downward, and the arc-shaped grinding plate 204 presses against the high-temperature alloy rod. The rotating motor 212c is started. The rotating motor 212c drives the high-temperature alloy rod to rotate through the clamping plate 212d, and the arc-shaped grinding plate 204 can be thrown into the high-temperature alloy rod for polishing. The water pump 205 is started. The water pump 205 is connected to the connecting pipe 206, the hose 207 and the mounting pipe 20 8 The water in the water tank 103 can be sprayed out from the water delivery nozzle 209, and the sprayed water can clean the high-temperature alloy rod being polished and remove the debris on the high-temperature alloy rod. At the same time, the water flows into the connecting groove, which can drive the debris falling in the connecting groove to pass through the water outlet into the connecting box 104, so as to facilitate the cleaning of the debris generated by grinding and polishing. The debris is filtered by the filter tank body 107 and is easy to collect. The servo motor 211a is started, and the output end of the servo motor 211a drives the threaded rod 211c to rotate. The threaded rod 211c drives the connecting block 201 to move through the threaded sleeve 211d and the moving rod 211e, so that the arc-shaped grinding plate 204 can grind the remaining parts of the high-temperature alloy rod.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A polishing machine for high temperature alloy rod processing, characterized in that: include: The main unit (100) comprises a processing table (101), the upper end surface of the processing table (101) is fixedly connected to a connecting frame (102), the upper end surface of the connecting frame (102) is fixedly connected to a water tank (103), the lower end surface of the processing table (101) is fixedly connected to a connecting box (104), the upper end surface of the processing table (101) is provided with a connecting groove, the inner wall of the connecting groove is provided with a water through hole, the water through hole is connected to the inside of the connecting box (104), and the side walls of the water tank (103) and the connecting box (104) are symmetrically provided with reflux components (105); The operation unit (200) comprises a connection block (201), wherein the connection block (201) is provided with a circular placement opening, and the lower end surface of the connection block (201) is provided with a rectangular opening, and the upper end surface of the connection block (201) is fixedly mounted with a No. 1 mounting frame (203), and the No. 1 mounting frame (203) is fixedly mounted with a telescopic cylinder (202), and the telescopic end of the telescopic cylinder (202) passes through the upper end surface of the connection block (201) and is fixedly connected with an arc-shaped grinding plate (204), and the upper end surface of the connection frame (102) is symmetrically fixedly connected with a water pump (205), and the input end of each of the water pumps (205) passes through the side wall of the water tank (103), and the output end of each of the water pumps (205) is fixedly connected with a connecting pipe ( 206), each of the connecting tubes (206) passes through the connecting frame (102) and is fixedly connected to a hose (207), the upper end surface of the connecting block (201) is symmetrically and fixedly interspersed with a mounting tube (208), the lower end of each of the hoses (207) is fixedly connected to the mounting tube (208), the lower end of each of the mounting tubes (208) passes through the upper end surface of the connecting block (201) and is fixedly connected to a nozzle (209), the inner side wall of the connecting frame (102) is fixedly connected to a connecting plate (210), the connecting plate (210) is provided with a connecting cavity, the connecting frame (102) and the connecting cavity are jointly provided with a moving component (211), and the inner side wall of the connecting frame (102) is provided with a clamping component (212).

2. The polishing machine for high temperature alloy rod processing according to claim 1, characterized in that: The moving assembly (211) comprises a servo motor (211a), the connecting frame (102) is fixedly connected to a second mounting frame (211b), the servo motor (211a) is fixedly mounted on the second mounting frame (211b), the output end of the servo motor (211a) passes through the connecting frame (102) and the side wall of the connecting plate (210) and is fixedly connected to a threaded rod (211c), the threaded rod (211c) is threadedly sleeved with a threaded sleeve (211d), the threaded sleeve (211d) is fixedly connected to a moving rod (211e), and the moving rod (211e) is away from the threaded sleeve (211d) and is fixedly connected to the connecting block (201).

3. The polishing machine for high temperature alloy rod processing according to claim 1, characterized in that: The clamping assembly (212) comprises two hydraulic cylinders (212a), each of the hydraulic cylinders (212a) is fixedly mounted on the inner wall of the connecting frame (102), the output end of each hydraulic cylinder (212a) is fixedly connected to a mounting block (212b), a rotating motor (212c) is fixedly mounted in each mounting block (212b), and the output end of each rotating motor (212c) is fixedly connected to a clamping plate (212d).

4. The polishing machine for high temperature alloy rod processing according to claim 1, characterized in that: Each of the reflux components (105) comprises a reflux pump (105a) and a reflux pipe (105b); the connection box (104) is symmetrically fixedly connected to a mounting block; each of the reflux pumps (105a) is fixedly mounted on the mounting block; the input end of each of the reflux pumps (105a) passes through the side wall of the connection box (104); each of the reflux pipes (105b) is fixedly connected to the output end of the reflux pump (105a); and the upper end of each of the reflux pipes (105b) passes through the side wall of the water tank (103).

5. The polishing machine for high temperature alloy rod processing according to claim 1, characterized in that: A connection port is provided on the side wall of the connection box (104), a transverse plate (106) is arranged in the connection port, a filter screen tank body (107) is fixedly connected to the transverse plate (106), and a handle (108) is fixedly connected to the transverse plate (106).

6. The polishing machine for high temperature alloy rod processing according to claim 2, characterized in that: A sliding opening is provided on the side wall of the connecting plate (210), the moving rod (211e) passes through the sliding opening, a water inlet pipe (109) is fixedly inserted into the upper end surface of the water tank (103), and a supporting leg (110) is symmetrically fixedly connected to the lower end surface of the processing table (101).