A slitting device for producing crawling mats
By designing a slitting device for crawling pad production, and using cylinders and screw-driven tools for precise slitting, the problems of offset and deformation of existing equipment during slitting are solved, and production efficiency and slitting accuracy are improved.
Patent Information
- Application Number
- CN202420481311.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-13
AI Technical Summary
Existing equipment can easily lead to offset or deformation during the slitting process of climbing pads, resulting in inaccurate slitting and inconvenient cutting position and inconvenient adjustment of cutting position, affecting production efficiency.
A slitting device for the production of climbing pads is designed, including a operating table, a bracket, a drive structure, a telescopic structure and a positioning component. The first cylinder drives the positioning plate to move, and the positioning plate is combined with the sliding rod and the transverse plate to achieve limit fixation of the climbing pad; at the same time, the tool is driven up and down through the first screw and the second screw to achieve slitting of different sizes.
Effectively prevent the crawler pad from being offset or deformed during the slitting process, improve the accuracy and production efficiency of slitting, and can easily adjust the cutting position to meet the needs of different sizes.
Smart Images

Figure CN222726777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of climbing mat processing, in particular to a slitting device for producing climbing mats. Background Art
[0002] Crawling mats are usually spliced or integrated, which is different from the environmentally unfriendly PVC spliced mats in the past. In recent years, new environmentally friendly crawling mats have continued to emerge and have become an important item for baby sports and parent-child activities. High-quality crawling mats have many models and specifications, and their moisture-proof and heat-insulating characteristics provide convenience and safety for children's activities. In the process of hot pressing and forming the patterns on the outer surface of the crawling mat, it is necessary to heat the raw materials of the crawling mat after composite molding and then form them. The following is collectively referred to as the raw materials of the crawling mat. In the prior art, the entire set of raw materials of the crawling mat is manually moved to a heating mechanism for heating, and the raw materials of the crawling mat after heating are manually moved to a molding mechanism for molding, and then the raw materials of the crawling mat with patterns on the outer surface are manually moved out, and then cut according to the required size using equipment or manual cutting. Due to the large size and soft texture of the crawling mat, cutting is time-consuming and labor-intensive, and the production efficiency is low.
[0003] When existing equipment cuts crawling mats according to required sizes, the crawling mats are prone to offset or deformation, resulting in inaccurate cutting of the crawling mats. In addition, existing equipment cannot conveniently adjust the cutting position, which is not conducive to the existing equipment performing cutting operations according to the required size. Therefore, those skilled in the art provide a cutting device for the production of crawling mats to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a slitting device for producing crawling mats to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slitting device for producing climbing mats, comprising an operating table, a bracket for supporting is installed on the top of the operating table, a driving structure for driving is installed on the top of the bracket, a telescopic structure is installed at the bottom of the driving structure, a cutting tool for slitting is installed at the bottom of the telescopic structure, two conveyor belts for driving the climbing mats are installed on the top of the operating table, and positioning components for preventing the climbing mats from shifting are respectively installed on both sides of the top of the operating table;
[0006] The positioning component includes a horizontal plate fixedly connected to both sides of the bracket respectively, a plurality of evenly arranged sliding rods penetrate one side of the horizontal plate, one end of the plurality of sliding rods is connected to a positioning plate, two first cylinders are installed on the top of the horizontal plate, a first push rod for pushing is provided on one side of the first cylinder, the first push rod penetrates the horizontal plate and is slidably connected thereto, the first push rod and the sliding rod are both fixedly connected to the positioning plate, and the cross-section of the positioning plate is U-shaped.
[0007] Preferably, the positioning component further comprises a plurality of fixed shafts evenly arranged and penetrating one side of the positioning plate, a rotating wheel for pressing the crawling mat is sleeved on the outer side of the fixed shaft, and the fixed shaft is rotatably connected to the rotating wheel.
[0008] Preferably: the driving structure includes a first screw installed on the top of the bracket for driving, one end of the first screw is connected to a first motor, a moving block is mounted on the outside of the first screw, a second screw penetrates the inside of the moving block, one end of the second screw is connected to a second motor, the moving block is slidably connected to the sliding block, and the first screw penetrates the moving block and is threadedly connected to the moving block.
[0009] Preferably: the telescopic structure includes a driving block which is sleeved on the outside of the second screw and located on the inside of the moving block, the bottom of the driving block is connected to a second cylinder, the bottom of the second cylinder is connected to a second push rod, the bottom of the second push rod is fixedly connected to the tool, and the second screw passes through the driving block and is threadedly connected to it.
[0010] Preferably, a groove for providing a cutting space is formed on the top of the operating table, and the two conveyor belts are located on both sides of the groove.
[0011] Preferably, the other ends of the plurality of sliding rods are connected with a connecting plate.
[0012] Preferably, the cross section of the driving block is in the shape of an I.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, by setting a transverse plate, a sliding rod and a positioning plate, the transverse plate can support the positioning plate through a plurality of sliding rods, and the first cylinder can drive the positioning plate to move through the first push rod, so that the two positioning plates can limit and fix the climbing mat to prevent the positioning plates from being twisted due to excessive squeezing, and can also prevent the positioning plates from being offset due to low stability of the climbing mat.
[0015] 2. In the utility model, by setting a fixed shaft and a rotating wheel, multiple fixed shafts on the top inner side of the positioning plate can support the rotating wheel, so that the positioning plate can squeeze the soft pad downward through the rotating wheel outside the fixed shaft to prevent the climbing mat from shifting, and also facilitate the conveyor belt to drive the climbing mat for transportation.
[0016] 3. In the utility model, by setting a first screw, a moving block, a second screw and a driving block, the first screw drives the moving block to move horizontally, the second screw can drive the driving block to move longitudinally, and the second cylinder can drive the tool to move up and down through the second push rod, thereby facilitating the tool to cut the crawling mat into different sizes and improving the convenience of the tool in cutting the crawling mat. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a left-side cutaway stereoscopic view of the overall structure of the utility model;
[0019] Figure 3 It is a front cutaway stereoscopic view of the overall structure of the utility model;
[0020] Figure 4 The overall structure of the utility model Figure 2 Enlarged view of point A in the middle;
[0021] Figure 5 The overall structure of the utility model Figure 3 Enlarged view of point B in the middle.
[0022] In the figure: 1. operating table; 2. bracket; 3. tool; 4. conveyor belt; 5. horizontal plate; 6. sliding rod; 7. positioning plate; 8. first cylinder; 9. first push rod; 10. fixed shaft; 11. rotating wheel; 12. first screw; 13. first motor; 14. moving block; 15. second screw; 16. second motor; 17. driving block; 18. second cylinder; 19. second push rod; 20. groove; 21. connecting plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 to Figure 5In the embodiment of the utility model, a slitting device for producing climbing mats includes an operating table 1, a bracket 2 for supporting is installed on the top of the operating table 1, a driving structure for driving is installed on the top of the bracket 2, a telescopic structure is installed at the bottom of the driving structure, and a tool 3 for slitting is installed at the bottom of the telescopic structure. Two conveyor belts 4 for driving the climbing mat are installed on the top of the operating table 1, and positioning components for preventing the climbing mat from shifting are respectively installed on both sides of the top of the operating table 1. The positioning components include cross plates 5 fixedly connected to both sides of the bracket 2, a plurality of sliding rods 6 arranged evenly are penetrated on one side of the cross plate 5, and a positioning plate 7 is connected to one end of the plurality of sliding rods 6. Two first cylinders 8 are installed on the top of the cross plate 5, and a first push rod 9 for pushing is provided on one side of the first cylinder 8. The first push rod 9 penetrates the cross plate 5 and is slidably connected to it. The first push rod 9 and the sliding rod 6 are both fixedly connected to the positioning plate 7, and the cross section of the positioning plate 7 is U-shaped.
[0025] When in use, the two conveyor belts 4 are used to drive the climbing mat to move, so that the first cylinder 8 can drive the positioning plate 7 to move through the first push rod 9, so that the two positioning plates 7 limit and fix the climbing mat.
[0026] In one embodiment, specifically, the positioning component also includes a plurality of fixed shafts 10 evenly arranged and passing through one side of the positioning plate 7. A rotating wheel 11 for pressing the crawling mat is mounted on the outer side of the fixed shaft 10. The fixed shaft 10 is rotatably connected to the rotating wheel 11. The plurality of fixed shafts 10 on the top inner side of the positioning plate 7 can support the rotating wheel 11, so that the positioning plate 7 can squeeze the soft cushion downward through the rotating wheel 11 outside the fixed shaft 10 to prevent the crawling mat from shifting.
[0027] Among them, the driving structure includes a first screw rod 12 installed on the top of the bracket 2 for driving, one end of the first screw rod 12 is connected to a first motor 13, a moving block 14 is mounted on the outside of the first screw rod 12, a second screw rod 15 runs through the inside of the moving block 14, and one end of the second screw 15 is connected to a second motor 16. The telescopic structure includes a driving block 17 mounted on the outside of the second screw rod 15 and located on the inside of the moving block 14, the bottom of the driving block 17 is connected to a second cylinder 18, and the bottom of the second cylinder 18 is connected to a second push rod 19.
[0028] Furthermore, the first screw 12 drives the moving block 14 to move horizontally, the second screw 15 can drive the driving block 17 to move longitudinally, and the second cylinder 18 can drive the tool 3 to move up and down through the second push rod 19, thereby facilitating the tool 3 to cut the crawling mat into different sizes and improving the convenience of the tool 3 in cutting the crawling mat.
[0029] In one embodiment, specifically, a groove 20 for providing a cutting space is opened on the top of the operating table 1, and two conveyor belts 4 are located on both sides of the groove 20. The groove 20 can provide a movable space for the bottom of the tool 3 to prevent the bottom of the tool 3 from scratching the operating table 1 or the tool 3 from being damaged by bumps.
[0030] In one embodiment, specifically, the other ends of the plurality of sliding rods 6 are connected with a connecting plate 21 , and the connecting plate 21 can prevent the sliding rods 6 from falling off and limit the position, thereby preventing the sliding rods 6 from falling off the cross plate 5 and causing the positioning plate 7 to be unstable.
[0031] The working principle of this utility model:
[0032] First, place the climbing mat on the conveyor belt 4 on the top of the operating table 1, and then start the first cylinder 8, so that it drives the positioning plate 7 to move through the first push rod 9, and at the same time, the positioning plate 7 drives the sliding rod 6 to slide on one side of the cross plate 5, and at the same time, the connecting plate 21 prevents the sliding rod 6 from falling off, and then the two positioning plates 7 limit and fix the two sides of the climbing mat, and at the same time, the positioning plate 7 drives the rotating wheel 11 to press down the climbing mat through the fixed shaft 10. When the two conveyor belts 4 drive the climbing mat to move, the climbing mat drives the rotating wheel 11 to move outside the fixed shaft 10. , then adjust the position of the tool 3 according to the required size, and then start the second motor 16, so that it drives the driving block 17 to move longitudinally through the second screw 15, and then start the second cylinder 18, so that it drives the tool 3 to move downward through the second push rod 19, and start the first motor 13, so that it drives the moving block 14 to move horizontally through the first screw 12, and the moving block 14 drives the tool 3 at the bottom of the second push rod 19 to move horizontally through the driving block 17, so that the bottom of the tool 3 is located in the groove 20, and the tool 3 cuts the crawling mat at the same time.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A slitting device for producing crawling mats, comprising an operating table (1), characterized in that: A support bracket (2) is installed on the top of the operating table (1), a driving structure for driving is installed on the top of the bracket (2), a telescopic structure is installed at the bottom of the driving structure, a cutting tool (3) for cutting is installed at the bottom of the telescopic structure, two conveyor belts (4) for driving the crawling mat are installed on the top of the operating table (1), and positioning components for preventing the crawling mat from shifting are installed on both sides of the top of the operating table (1); The positioning component comprises a transverse plate (5) fixedly connected to both sides of the bracket (2), a plurality of uniformly arranged sliding rods (6) are passed through one side of the transverse plate (5), one end of each of the plurality of sliding rods (6) is connected to a positioning plate (7), two first cylinders (8) are installed on the top of the transverse plate (5), a first push rod (9) for pushing is provided on one side of the first cylinder (8), the first push rod (9) passes through the transverse plate (5) and is slidably connected thereto, the first push rod (9) and the sliding rod (6) are both fixedly connected to the positioning plate (7), and the cross section of the positioning plate (7) is U-shaped.
2. A slitting device for producing crawling mats according to claim 1, characterized in that: The positioning component also includes a plurality of fixed shafts (10) uniformly arranged and penetrating one side of the positioning plate (7), and a rotating wheel (11) for pressing the crawling mat is mounted on the outer side of the fixed shaft (10), and the fixed shaft (10) is rotatably connected to the rotating wheel (11).
3. A slitting device for producing crawling mats according to claim 1, characterized in that: The driving structure comprises a first screw rod (12) installed on the top of the bracket (2) for driving, one end of the first screw rod (12) is connected to a first motor (13), a moving block (14) is sleeved on the outer side of the first screw rod (12), a second screw rod (15) passes through the inner side of the moving block (14), one end of the second screw rod (15) is connected to a second motor (16), the moving block (14) is slidably connected to the sliding block, and the first screw rod (12) passes through the moving block (14) and is screwed thereto.
4. A slitting device for producing crawling mats according to claim 3, characterized in that: The telescopic structure comprises a driving block (17) which is sleeved on the outside of the second screw rod (15) and located on the inside of the moving block (14); the bottom of the driving block (17) is connected to a second cylinder (18); the bottom of the second cylinder (18) is connected to a second push rod (19); the bottom of the second push rod (19) is fixedly connected to the tool (3); and the second screw rod (15) passes through the driving block (17) and is threadedly connected thereto.
5. A slitting device for producing crawling mats according to claim 1, characterized in that: A groove (20) for providing a cutting space is provided on the top of the operating table (1), and the two conveyor belts (4) are located on both sides of the groove (20).
6. A slitting device for producing crawling mats according to claim 1, characterized in that: The other ends of the plurality of sliding rods (6) are connected to a connecting plate (21).
7. A slitting device for producing crawling mats according to claim 4, characterized in that: The driving block (17) has an I-shaped cross section.