A multifunctional cooling and cutting integrated film discharging machine

By designing a multi-function cooling and cutting integrated chip machine, integrating high-temperature cleaning, cooling and segmented cutting processes, and separately controlling the motor, the problems of poor production consistency and low efficiency in the prior art are solved, and efficient and low-cost plastic recycling and production are achieved.

CN222726809UActive Publication Date: 2025-04-08DONGGUAN HONGXIANG MASCH CO LTD
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Patent Information

Application Number
CN202421537794.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-08
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, after plastic recycling, separate equipment needs to complete cooling, high temperature cleaning and segmented cutting, resulting in poor production consistency, low efficiency, and high equipment investment and labor costs.

Method used

A multi-functional cooling and cutting integrated chip machine is designed, adopting an integrated automated continuous production line structure, integrating high-temperature cleaning, cooling and segmented cutting processes, and separately controlling the cutter motor and the conveyor motor, allowing adjustment of the working speed of a single motor.

Benefits of technology

It realizes efficient continuous production of rubber materials, reduces labor and equipment costs, improves production efficiency, and simplifies process transportation through integrated control through multi-process control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber and plastic processing equipment, and particularly refers to a multifunctional cooling and cutting integrated film output machine, comprising a frame, on which a water immersion mechanism, an air drying mechanism and a cutting mechanism are arranged, and the water immersion mechanism and the cutting mechanism are respectively arranged at two ends of the air drying mechanism. By adopting the structure of an integrated automatic continuous production line, the processes of high-temperature cleaning, cooling and cooling, and segmented cutting of the rubber material are concentrated in one device for unified control, and the cutter motor and the conveying motor are controlled separately, so that the working speed of a single motor can be adjusted arbitrarily, so that the working efficiency and the size of the slices can be controlled; a wiper blade is also arranged at the working position of the water immersion mechanism, and the slices are sliced ​​after air drying, so as to facilitate rapid water removal, air drying and transportation to the next process, and the integrated control of multiple processes effectively reduces labor costs, reduces equipment costs, and greatly improves production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber and plastic processing equipment, in particular to a multifunctional cooling and cutting integrated film discharging machine. Background Art

[0002] In order to recycle materials, in the current plastics industry, the existing technology is to crush various recycled plastic wastes, then heat and melt them into a gel, and roll them into continuous long sheets through an open mill, and then quickly cool them down through cooling equipment, or wash them through high-temperature water washing equipment, and then cut them into sections to facilitate the packaging, transportation and storage of plastic raw materials, as well as to facilitate subsequent injection molding on injection molding machines, etc., and are especially widely used in cutting various thermoplastics.

[0003] In the prior art, due to technical defects, the processes of cooling, high-temperature cleaning, and segmented cutting after film refining in this field all need to be completed separately by single equipment, and production continuity cannot be effectively completed, resulting in low efficiency and poor cooling or heating effects; and the equipment investment cost is high, and a large amount of production space and labor costs are required. Therefore, a multifunctional cooling and cutting integrated film output machine is needed to solve the technical gap. Utility Model Content

[0004] The purpose of the utility model is to provide a multifunctional cooling and cutting integrated slicer in view of the deficiencies in the prior art. The structure is reasonably designed. By adopting the structure of an integrated automatic continuous production line, the processes of high-temperature cleaning, cooling and cooling, and segmented cutting of the rubber material are concentrated in one device for unified control, and the cutter motor and the conveying motor are controlled separately. The working speed of a single motor can be adjusted arbitrarily, so that the working efficiency and the size of the slices can be controlled. A wiper is also arranged at the immersion mechanism station, and the slices are sliced ​​after air drying, which is convenient for rapid dehydration, air drying and transportation to the next process. The integrated control of multiple processes effectively reduces labor costs, reduces equipment costs, and greatly improves production efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A multifunctional cooling and cutting integrated film discharging machine comprises a frame, on which a water immersion mechanism, an air drying mechanism and a cutting mechanism are arranged, wherein the water immersion mechanism and the cutting mechanism are arranged at two ends of the air drying mechanism respectively;

[0007] The immersion mechanism includes a plurality of arranged water tanks, the bottom surface of the water tanks is provided with a drain port, the bottom of the water tanks is provided with a heating tube and a temperature control probe, the frames at the head and tail ends of the plurality of arranged water tanks are provided with feed traction rollers, a immersion cylinder frame is provided on the frame corresponding to the center of each of the water tanks, a immersion cylinder is provided on the immersion cylinder frame, a piston rod of the immersion cylinder extends to the inside of the water tank and is connected to the immersion pressing roller, a feed auxiliary roller is provided on the frame between every two water tanks, an upper wiper plate is provided on the side of the immersion cylinder frame, and a lower wiper plate is provided on the frame corresponding to the upper and lower wiper plates;

[0008] The air drying mechanism includes a plurality of cooling roller assemblies, each of which is provided with two upper and lower cooling rollers arranged in parallel, a water inlet and outlet rotary joint is provided on the main shaft of each cooling roller, a conveying motor and a circulating water pipe are provided on the frame at the bottom of the cooling roller assembly, a fan frame is fixed on the frame at the top of the cooling roller assembly, and a plurality of cooling fans are provided on the fan frame corresponding to the upper and lower cooling roller assemblies;

[0009] The cutting mechanism includes a conveying device and a cutting device. The conveying device includes two discharge traction rollers horizontally arranged on the frame, and a discharge conveyor belt is arranged between the two discharge traction rollers; the cutting device includes a cutter motor arranged on the frame, and a cutting traction roller arranged on the side frame of the cooling roller, a material traction roller is arranged above the cutting traction roller, a pressing cylinder frame is arranged below the cutting traction roller, a horizontally arranged pressing cylinder is arranged above the pressing cylinder frame, a blanking baffle is arranged on the frame 1 corresponding to the horizontal position of the pressing cylinder, a cutting roller is arranged on the frame below the pressing cylinder frame, a cutting blade is arranged on the cutting roller, and a lower blade is arranged on the frame corresponding to the horizontal position of the cutting roller.

[0010] Furthermore, the feed traction rollers at the head and tail ends of the water tank are arranged in parallel at the same height, the feed traction rollers at the head and tail ends of the water tank are connected and driven by a chain, the feed traction rollers are arranged in parallel with the immersion pressure rollers and the feed auxiliary rollers, and the upper scraper plate and the lower scraper plate are arranged in parallel with the feed traction rollers.

[0011] Furthermore, several of the cooling rollers are arranged in parallel, the cooling roller and the feed traction roller are arranged in parallel, the cooling roller and the feed traction roller are connected and driven by a chain, the cooling roller and the discharge traction roller are connected and driven by a chain, and the cooling roller and the conveying motor are connected and driven by a chain.

[0012] Furthermore, the cutter roller and the cutter motor are connected and driven by a chain.

[0013] Furthermore, the circulating water pipe is connected to the water inlet and outlet rotary joint through a pipeline.

[0014] The beneficial effects of the utility model are as follows: a multifunctional cooling and cutting integrated slicer comprises a frame, and a water immersion mechanism, an air drying mechanism and a cutting mechanism are arranged on the frame. The water immersion mechanism and the cutting mechanism are respectively arranged at two ends of the air drying mechanism. By adopting the structure of an integrated automatic continuous production line, the processes of high-temperature cleaning, cooling and cooling, and segmented cutting of the rubber material are concentrated in one device for unified control, and the cutter motor and the conveying motor are controlled separately, so that the working speed of a single motor can be adjusted arbitrarily, so that its working efficiency and slice size can be controlled; a wiper blade is also arranged at the water immersion mechanism station, and the slices are sliced ​​after air drying, which is convenient for rapid water removal, air drying and transportation to the next process. The integrated control of multiple processes effectively reduces labor costs, reduces equipment costs, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of another direction of the utility model;

[0017] Figure 3 It is a reference diagram of the working state flow line of the utility model. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1~Figure 3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or / several" used herein includes any and all combinations of one or more related listed items.

[0020] The utility model discloses a multifunctional cooling and cutting integrated film discharging machine, comprising a frame 1, on which a water immersion mechanism 10, an air drying mechanism 20, and a cutting mechanism 30 are arranged, wherein the water immersion mechanism 10 and the cutting mechanism 30 are respectively arranged at two ends of the air drying mechanism 20;

[0021] The immersion mechanism 10 includes a plurality of arranged water tanks 11, a drain port 110 is provided on the bottom surface of the water tank 11, a heating tube 111 and a temperature control probe 112 are provided on the bottom of the water tank 11, a feed traction roller 12 is provided on the frames 1 at both ends of the plurality of arranged water tanks 11, an immersion cylinder frame 13 is provided on the frame 1 corresponding to the center of each water tank 11, an immersion cylinder 14 is provided on the immersion cylinder frame 13, a piston rod of the immersion cylinder 14 extends to the interior of the water tank 11 and is connected to an immersion pressing roller 140, a feed auxiliary roller 17 is provided on the frame 1 between every two water tanks 11, an upper wiper plate 15 is provided on the side of the immersion cylinder frame 13, and a lower wiper plate 16 is provided on the frame 1 corresponding to the upper and lower wiper plates 15;

[0022] The air drying mechanism 20 includes a plurality of cooling roller assemblies, each of which is provided with two upper and lower parallel cooling rollers 21, each cooling roller 21 is provided with a water inlet and outlet rotary joint 24 on its main shaft, a conveying motor 22 and a circulating water pipe 23 are provided on the frame 1 at the lower part of the cooling roller assembly, a fan frame 25 is fixed on the frame 1 at the top of the cooling roller assembly, and a plurality of cooling fans 26 are provided on the fan frame 25 corresponding to the upper and lower parts of the cooling roller assembly;

[0023] The cutting mechanism 30 includes a conveying device and a cutting device. The conveying device includes two discharge traction rollers 31 horizontally arranged on the frame 1, and a discharge conveyor belt 32 is arranged between the two discharge traction rollers 31; the cutting device includes a cutter motor 33 arranged on the frame 1, and a cutting traction roller 34 arranged on the frame 1 on the side of the cooling roller 21, a material traction roller 340 is arranged above the cutting traction roller 34, and a pressing cylinder frame 36 is arranged below the cutting traction roller 34, and a horizontally arranged pressing cylinder 360 is arranged above the pressing cylinder frame 36, and a blanking baffle 35 is arranged on the frame 1 horizontally corresponding to the pressing cylinder 360, and a cutting roller 37 is arranged on the frame 1 below the pressing cylinder frame 36, and a cutting blade 370 is arranged on the cutting roller 37, and a lower blade 38 is arranged on the frame 1 horizontally corresponding to the cutting roller 37.

[0024] The feed traction rollers 12 at both ends of the water tank 11 are arranged in parallel at the same height, and are connected and driven by a chain. The feed traction rollers 12, the water-immersed pressure roller 140, and the feed auxiliary roller 17 are all arranged in parallel, and the upper scraper plate 15 and the lower scraper plate 16 are both arranged in parallel with the feed traction roller 12.

[0025] Several cooling rollers 21 are arranged in parallel, the cooling roller 21 and the feed traction roller 12 are arranged in parallel, the cooling roller 21 and the feed traction roller 12 are connected and driven by a chain, the cooling roller 21 and the discharge traction roller 31 are connected and driven by a chain, the cooling roller 21 and the conveying motor 22 are connected and driven by a chain, the feed traction roller 12, the cooling roller 21 and the discharge traction roller 31 are all driven by the conveying motor 22 to ensure the synchronization of the conveying.

[0026] The cutter roller 37 and the cutter motor 33 are connected and driven by a chain, and the rotation speed of the cutter motor 33 can be adjusted separately by the electric control system, so that the cutter roller 37 can adjust the size of the film cut pieces.

[0027] Furthermore, the circulating water pipe 23 is connected to the water inlet and outlet rotary joint 24 through a pipeline. When the rubber sheet passes through the air-drying mechanism 20, the circulating water can flow in the cooling roller 21 while being air-dried, so that the rubber sheet is quickly cooled.

[0028] Equipment workflow:

[0029] During the use of the multifunctional cooling and cutting integrated film discharging machine of the utility model, first, clean water or liquid such as medicine is added into the water storage tank 11 to clean the rubber material. When working, the conveying motor 22 is started, and the feeding traction roller 12, the cooling roller 21, the cutting traction roller 34, and the discharging traction roller 31 are synchronously operated to pass the continuous long sheet of rubber material through the feeding traction roller 12 into the water storage tank 11, and the immersion cylinder 14 is lowered, so that the immersion pressing roller 140 pushes the rubber material into the water storage tank 11. If high-temperature cleaning is required, the liquid inside the water tank 11 can be heated by the heating tube 111, and the heating temperature can be controlled by the temperature control probe 112. The cleaned film leaves the water tank 11, and the liquid under the film is scraped off when passing through the lower scraper 16, and then the liquid on the film is scraped off by the upper scraper 15; after passing through the continuous water tank 11, it passes through the feed traction roller 12 at the tail end and enters the air drying mechanism 20, and the film is wound through the air drying mechanism through an S-shaped route. The plurality of cooling rollers 21 on the top of the film 20 and the cooling fan 26 on the top work to blow dry the water stains on the film below. The circulating water pipe 23 circulates the water in the cooling roller 21 so that the film material can be quickly cooled when passing through the cooling roller 21. The film then enters the cutting mechanism 30, and is pulled into the blanking baffle 35 below by the cutting traction roller 34 and the cutting traction roller 340. After passing through the blanking baffle 35, the film enters between the cutting knife roller 37 and the lower blade 38. When slicing, the pressing air The cylinder 360 presses the film and the blanking baffle 35, and at the same time, the cutter motor 33 drives the cutter roller 37 to rotate, and the cutting blade 370 on the cutter roller 37 rotates one circle and fits with the lower blade 38 to cut the film neatly, and the broken rubber material falls onto the discharge conveyor belt 32 below. The cutter roller 37 rotates one circle, the pressing cylinder 360 works once, the conveying motor 22 continuously feeds, and the cutter roller 37 continuously rotates and cuts. The cut film automatically falls onto the discharge conveyor belt 32 and then enters the subsequent process.

[0030] The utility model discloses a multifunctional cooling and cutting integrated slicer, which adopts the structure of an integrated automatic continuous production line to concentrate the processes of high-temperature cleaning, cooling, and segmented cutting of the rubber material on one device for unified control, and controls the cutter motor and the conveying motor separately, so that the working speed of a single motor can be adjusted arbitrarily, so that the working efficiency and the size of the slices can be controlled; a wiper is also arranged at the immersion mechanism station, and the slices are sliced ​​after air drying, so that it is convenient to quickly remove water, air dry and transport to the next process, and the integrated control of multiple processes effectively reduces labor costs, reduces equipment costs, and greatly improves production efficiency.

[0031] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A multifunctional cooling and cutting integrated film discharging machine, comprising a frame (1), on which a water immersion mechanism (10), an air drying mechanism (20), and a cutting mechanism (30) are arranged, characterized in that: The immersion mechanism (10) and the cutting mechanism (30) are respectively arranged at two ends of the air-drying mechanism (20); The immersion mechanism (10) comprises a plurality of arranged water storage tanks (11), the bottom surface of the water storage tank (11) is provided with a drain port (110), the bottom of the water storage tank (11) is provided with a heating pipe (111) and a temperature control probe (112), the frames (1) at both ends of the plurality of arranged water storage tanks (11) are provided with a feed traction roller (12), and the frame (1) corresponding to the center of each of the water storage tanks (11) is provided with an immersion cylinder frame (12). 13), an immersion cylinder (14) is arranged on the immersion cylinder frame (13), a piston rod of the immersion cylinder (14) extends into the interior of the water storage tank (11) and is connected to an immersion pressing roller (140), a feeding auxiliary roller (17) is arranged on the frame (1) between every two water storage tanks (11), an upper wiper plate (15) is arranged on the side of the immersion cylinder frame (13), and a lower wiper plate (16) is arranged on the frame (1) corresponding to the upper and lower wiper plates (15); The air drying mechanism (20) comprises a plurality of groups of cooling roller assemblies, each group of cooling roller assemblies is provided with two upper and lower parallel cooling rollers (21), the main shaft of each cooling roller (21) is provided with a water inlet and outlet rotary joint (24), a conveying motor (22) and a circulating water pipe (23) are provided on the frame (1) at the bottom of the cooling roller assembly, a fan frame (25) is fixed on the frame (1) at the top of the cooling roller assembly, and a plurality of cooling fans (26) are provided on the fan frame (25) corresponding to the upper and lower parts of the cooling roller assembly; The cutting mechanism (30) comprises a conveying device and a cutting device, wherein the conveying device comprises two discharge traction rollers (31) horizontally arranged on a frame (1), and a discharge conveyor belt (32) is arranged between the two discharge traction rollers (31); the cutting device comprises a cutter motor (33) arranged on the frame (1), and a cutting traction roller (34) arranged on the frame (1) at the side of the cooling roller (21), and a material traction roller (340) is arranged on the upper side of the cutting traction roller (34). A material pressing cylinder frame (36) is arranged below the material cutting traction roller (34), a material pressing cylinder (360) is arranged horizontally above the material pressing cylinder frame (36), a material dropping baffle (35) is arranged on a frame (1) horizontally corresponding to the material pressing cylinder (360), a cutting roller (37) is arranged on the frame (1) below the material pressing cylinder frame (36), a cutting blade (370) is arranged on the cutting roller (37), and a lower blade (38) is arranged on the frame (1) horizontally corresponding to the cutting roller (37).

2. The multifunctional cooling and cutting integrated film discharging machine according to claim 1, characterized in that: The feed traction rollers (12) at both ends of the water storage tank (11) are arranged in parallel at the same height, the feed traction rollers (12) at both ends of the water storage tank (11) are connected and driven by a chain, the feed traction rollers (12) are arranged in parallel with the water-immersed pressing rollers (140) and the feed auxiliary rollers (17), and the upper scraper plate (15) and the lower scraper plate (16) are arranged in parallel with the feed traction rollers (12).

3. The multifunctional cooling and cutting integrated film discharging machine according to claim 1, characterized in that: The plurality of cooling rollers (21) are arranged in parallel with each other, the cooling roller (21) and the feed traction roller (12) are arranged in parallel with each other, the cooling roller (21) and the feed traction roller (12) are connected and driven by a chain, the cooling roller (21) and the discharge traction roller (31) are connected and driven by a chain, and the cooling roller (21) and the conveying motor (22) are connected and driven by a chain.

4. The multifunctional cooling and cutting integrated film discharging machine according to claim 1, characterized in that: The cutter roller (37) and the cutter motor (33) are connected and driven via a chain.

5. The multifunctional cooling and cutting integrated film discharging machine according to claim 1, characterized in that: The circulating water pipe (23) is connected to the water inlet and outlet rotary joint (24) via a pipeline.