A punching machine for processing elastic fiber grinding discs

By designing a punching machine including a transmission assembly, a punching assembly and a collection assembly, the problem of low edge curling and accuracy during punching of elastic fiber abrasives in the prior art is solved, and higher machining accuracy and quality are achieved.

CN222726890UActive Publication Date: 2025-04-08NANAN ZHONGLI DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202421089100.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-08
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When the existing punching machines process elastic fiber grinding sheets, it is difficult for specific cutting tools to assist in positioning, which leads to the curling edges and shapes and sizes of the grinding sheets that cannot meet the predetermined requirements, affecting the smoothness, accuracy and quality.

Method used

A punching machine including a workbench, transmission assembly, punching assembly and collection assembly is designed. The load-bearing plate is connected to the load-bearing plate to stabilize the transmission of materials, and the hydraulic cylinder is driven to punch and cut, and the auxiliary plate assisted punching mold is used to punch and cut, and the positioning is formed by pressing the fiber material of the press plate to ensure the smoothness and stability of the material.

Benefits of technology

Effectively prevent the grinding sheet from shifting during transmission, ensure the accuracy of the punching position, improve the punching accuracy and quality, reduce vibration and shaking, and ensure the accurate punching and cutting of the punching mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punching machines, and in particular to a punching machine for processing elastic fiber grinding discs. Technical problem: In the existing punching machines, since the elastic fiber grinding discs have a certain elasticity, it is difficult for specific cutting tools to assist in positioning the processing materials, which leads to warping of the edges during the punching of the grinding discs, making it impossible for the shape and size of the grinding discs to meet the predetermined requirements, and at the same time affecting the smoothness of the punching part of the grinding discs, reducing the overall punching accuracy and quality. Technical solution: A punching machine for processing elastic fiber grinding discs includes a workbench, a transmission component, a punching component and a collection component; punching is performed by using an auxiliary plate to assist the punching die, so that the positioning plate and the auxiliary plate relatively clamp the material, and the fixed position of the material is maintained during the punching process, reducing vibration and shaking during the punching process, ensuring that the punching die accurately punches the elastic fiber grinding disc, and improving processing accuracy.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching machines, in particular to a punching machine for processing elastic fiber grinding discs. Background Art

[0002] Elastic fiber abrasive discs are tools with soft and elastic properties used for grinding and polishing. They are usually composed of adhesives and abrasive particles, and adopt a special manufacturing process to form soft and flexible grinding and polishing tools. When processing elastic fiber abrasive discs, an elastic fiber abrasive disc punching machine is needed to punch and cut the elastic fiber abrasive discs to complete the processing of specific shapes and sizes. Existing punching machines usually use cutting tools of special shapes for punching during the processing. Since the elastic fiber abrasive discs have a certain elasticity, it is difficult for specific cutting tools to assist in positioning the processing materials, resulting in warping of the edges when the abrasive discs are punched, making it impossible for the shape and size of the abrasive discs to meet the predetermined requirements, while affecting the smoothness of the punched area of ​​the abrasive discs and reducing the overall punching accuracy and quality. Therefore, we propose a punching machine for processing elastic fiber abrasive discs to solve the above-mentioned problems. Utility Model Content

[0003] In order to overcome the existing punching machines, due to the certain elasticity of the elastic fiber grinding disc, it is difficult for specific cutting tools to assist in positioning the processing material, resulting in warping of the grinding disc during punching, making the shape and size of the grinding disc unable to meet the predetermined requirements, while affecting the smoothness of the punching position of the grinding disc, reducing the overall punching accuracy and quality problems.

[0004] The technical solution of the utility model is: a punching machine for processing elastic fiber grinding discs, comprising a workbench, a transmission component, a punching component and a collecting component; a transmission component for conveying the elastic fiber grinding discs to be processed to a designated punching position is installed inside the workbench, a punching component for punching and cutting the elastic fiber grinding discs to complete processing of specific shapes and sizes is installed at the upper end of the workbench, and a collecting component for collecting cut waste and storing the punched grinding discs for subsequent processing and utilization is installed at the rear end of the workbench.

[0005] Preferably, a support frame is used to connect the load-bearing plate to support the material for stable transmission, which effectively prevents the grinding disc from shifting during transmission, keeps the grinding disc flat and stable, and ensures the accuracy of the punching position. Two sets of hydraulic cylinders are used to drive the hydraulic rod to connect the driving rod to drive the mold for punching, ensuring a sufficiently strong punching force to punch the elastic fiber grinding disc. The punching force and the speed are adjusted as needed to cope with the reciprocating punching of various materials. An auxiliary plate is used to assist the punching die for punching, so that the positioning plate and the auxiliary plate clamp the material relative to each other and maintain a fixed position during the punching process, reducing vibration and shaking during the punching process, ensuring that the punching die accurately punches the elastic fiber grinding disc, and improving processing accuracy. The fiber material is pressed by the pressure plate to form a positioning, keeping the material flat and stable, reducing punching errors caused by shaking and vibration during processing, and improving processing quality.

[0006] Preferably, the transmission component includes a connecting frame, a driving motor, rollers, auxiliary wheels, a load-bearing plate, a support frame and a limit bolt. The inner wall of the workbench is provided with rollers, and the inner wall of the workbench is provided with a movable groove for accommodating the rollers. The outer ends of the multiple groups of rollers are provided with connecting frames, one end of the roller is located on the outer wall of the workbench and two groups of driving motors are provided. The interior of the movable groove is located below the roller and multiple groups of auxiliary wheels are provided. The driving motor drives the rollers in combination with the auxiliary wheels to clamp and convey the materials, ensuring that the materials are clamped and conveyed at a certain speed and force, thereby achieving precise control of the conveyed materials, adapting to elastic fiber grinding discs of different types and thicknesses, and improving processing quality and efficiency.

[0007] Preferably, the outer end of the connecting frame is symmetrically provided with limit bolts, the connecting frame is fixedly connected to the workbench through the limit bolts, a load-bearing plate is provided inside the workbench, a plurality of support frames are provided at the lower end of the load-bearing plate, the load-bearing plate is fixedly connected to the workbench through the support frames, and the support materials are stably transmitted by connecting the load-bearing plates, which effectively prevents the grinding disc from shifting during the transmission process, keeps the grinding disc flat and stable, and ensures the accuracy of the punching position.

[0008] Preferably, the punching assembly includes a fixed frame, a hydraulic cylinder, a driving rod, a connecting rod, a positioning plate, a punching die, a sleeve plate, a pressure plate, a spring, an auxiliary plate and a ramp plate. A hydraulic cylinder is symmetrically provided on the upper end of the fixed frame, and a hydraulic rod is provided between the hydraulic cylinder and the fixed frame. The hydraulic rod passes through the fixed frame and extends to the interior. A driving rod is provided at the outer end of the hydraulic rod. Two sets of hydraulic cylinders are used to drive the hydraulic rod to connect the driving rod to drive the die for punching, thereby ensuring a sufficiently strong punching force to punch the elastic fiber grinding disc. The punching force and the punching speed are adjusted according to needs to cope with the reciprocating punching work of various materials and improve production efficiency.

[0009] Preferably, multiple groups of connecting rods are provided below the fixed frame, and a baffle is provided at the upper end of the connecting rod. The multiple groups of connecting rods are fixedly connected by driving rods, and a positioning plate is provided at the end of the connecting rod away from the baffle. Multiple groups of punching dies are provided at the lower end of the positioning plate. An auxiliary plate is provided inside the workbench below the positioning plate, and a punching hole for accommodating the punching die is opened at the upper end of the auxiliary plate. An inclined plate is provided at the outer end of the auxiliary plate. The auxiliary plate is used to assist the punching die in punching, so that the positioning plate and the auxiliary plate clamp the material relative to each other and maintain a fixed position during the punching process, thereby reducing vibration and shaking during the punching process, ensuring that the punching die accurately punches the elastic fiber grinding disc, and improving processing accuracy.

[0010] Preferably, a sleeve plate is symmetrically provided at the lower edge of the positioning plate, a pressure plate is provided at the lower end of the sleeve plate, multiple groups of springs are provided between the pressure plate and the sleeve plate, and a damper is provided on the inner side of the spring. By preferentially using the pressure plate to press the fiber material to form a positioning, the flatness and stability of the material can be maintained, the punching error caused by shaking and vibration during the processing is reduced, and the processing quality is improved.

[0011] Preferably, the collecting component includes a transmission plate, a waste box, a collecting rack and a limit screw. A transmission plate is provided at the lower end of the workbench, the transmission plate is fixedly connected to the auxiliary plate, a waste box is provided at the lower end of the auxiliary plate, a collecting rack is provided at the rear end of the workbench, a limit screw is provided at the upper end of the collecting rack, and the collecting rack is fixedly connected to the workbench by the limit screw. By using the waste box to collect the waste after punching, the waste is prevented from being scattered in the working area, thereby keeping the working environment clean and hygienic.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional punching machine, the auxiliary plate is used to assist the punching die for punching, so that the positioning plate and the auxiliary plate clamp the material relatively, keep the material in a fixed position during the punching process, reduce the vibration and shaking during the punching process, ensure the punching die to accurately punch the elastic fiber grinding disc, improve the processing accuracy, and use the pressing plate to preferentially press the fiber material to form a positioning before punching the material, so as to keep the material flat and stable, reduce the punching error caused by shaking and vibration during the processing, and improve the processing quality.

[0014] 2. The support frame is connected to the load-bearing plate to support the material for stable transmission, which effectively prevents the grinding disc from shifting during the transmission process, keeps the grinding disc flat and stable, and ensures the accuracy of the punching position. Two sets of hydraulic cylinders are used to drive the hydraulic rod to connect the driving rod to drive the mold for punching, ensuring that the punching force is strong enough to punch the elastic fiber grinding disc. The size of the punching force and the speed of the punching are adjusted according to the needs to cope with the reciprocating punching work of various materials and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the transmission component structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the punching die structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the collection component of the utility model.

[0019] Explanation of the accompanying drawings: 1. workbench; 2. transmission component; 201. connecting frame; 202. driving motor; 203. roller; 204. auxiliary wheel; 205. load-bearing plate; 206. supporting frame; 207. limiting bolt; 3. punching component; 301. fixing frame; 302. hydraulic cylinder; 303. driving rod; 304. connecting rod; 305. positioning plate; 306. punching die; 307. sleeve plate; 308. pressure plate; 309. spring; 310. auxiliary plate; 311. inclined plate; 4. collecting component; 401. transmission plate; 402. waste box; 403. collecting frame; 404. limiting screw. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-4 The utility model provides an embodiment: a punching machine for processing elastic fiber grinding discs, comprising a workbench 1, a transmission component 2, a punching component 3 and a collecting component 4; the workbench 1 is internally installed with a transmission component 2 for conveying the elastic fiber grinding disc to be processed to a designated punching position, the upper end of the workbench 1 is installed with a punching component 3 for punching and cutting the elastic fiber grinding disc to complete a specific shape and size processing, and the rear end of the workbench 1 is installed with a collecting component 4 for collecting cut waste and storing the punched grinding discs for subsequent processing and utilization.

[0022] See also Figure 1-2In this embodiment, the transmission component 2 includes a connecting frame 201, a driving motor 202, a roller 203, an auxiliary wheel 204, a load-bearing plate 205, a support frame 206 and a limit bolt 207. The inner wall of the workbench 1 is provided with a roller 203, and the inner wall of the workbench 1 is provided with a movable groove for accommodating the roller 203. The outer ends of multiple groups of rollers 203 are provided with a connecting frame 201. One end of the roller 203 is located on the outer wall of the workbench 1 and two groups of driving motors 202 are provided. The inner part of the movable groove is located below the roller 203 and multiple groups of auxiliary wheels 204 are provided. The driving motor 202 drives the roller 203 to clamp the conveying material in combination with the auxiliary wheel 204 to ensure that the material is conveyed at a certain speed. The material is clamped and conveyed with great force to achieve precise control of the conveyed material, adapt to elastic fiber grinding discs of different types and thicknesses, and improve processing quality and efficiency. The outer end of the connecting frame 201 is symmetrically provided with limit bolts 207, and the connecting frame 201 is fixedly connected to the workbench 1 through the limit bolts 207. The interior of the workbench 1 is provided with a load-bearing plate 205, and the lower end of the load-bearing plate 205 is provided with multiple groups of support frames 206. The load-bearing plate 205 is fixedly connected to the workbench 1 through the support frames 206. The support frames 206 are used to connect the load-bearing plates 205 to support the stable transmission of materials, which effectively prevents the grinding disc from shifting during the transmission process, keeps the grinding disc flat and stable, and ensures the accuracy of the punching position.

[0023] See also Figure 1-3In this embodiment, the blanking assembly 3 includes a fixed frame 301, a hydraulic cylinder 302, a driving rod 303, a connecting rod 304, a positioning plate 305, a punching die 306, a sleeve plate 307, a pressure plate 308, a spring 309, an auxiliary plate 310 and an inclined plate 311. The upper end of the fixed frame 301 is symmetrically provided with a hydraulic cylinder 302, and a hydraulic rod is provided between the hydraulic cylinder 302 and the fixed frame 301. The hydraulic rod passes through the fixed frame 301 and extends to the inside. The outer end of the hydraulic rod is provided with a driving rod 303. By using two groups of hydraulic cylinders 302 to drive the hydraulic rod to connect the driving rod 303 to drive the die to perform punching, it is ensured that the punching force is strong enough to punch the elastic fiber grinding disc. The size of the punching force and the speed of the punching speed are adjusted according to the needs to cope with the reciprocating punching work of various materials and improve the production efficiency. The fixed frame 3 01 is provided with multiple groups of connecting rods 304 below, and a baffle is provided at the upper end of the connecting rod 304. The multiple groups of connecting rods 304 are fixedly connected by the driving rod 303. A positioning plate 305 is provided at the end of the connecting rod 304 away from the baffle, and multiple groups of punching dies 306 are provided at the lower end of the positioning plate 305. An auxiliary plate 310 is provided below the positioning plate 305 and is located inside the workbench 1. A punching hole for accommodating the punching die 306 is opened at the upper end of the auxiliary plate 310, and an inclined plate 311 is provided at the outer end of the auxiliary plate 310. The auxiliary plate 310 is used to assist the punching die 306 in punching, so that the positioning plate 305 and the auxiliary plate 310 clamp the material relatively, maintain a fixed position during the punching process, reduce vibration and shaking during the punching process, ensure that the punching die 306 accurately punches the elastic fiber grinding disc, and improve the processing accuracy.

[0024] See also Figure 2-4 In this embodiment, a sleeve plate 307 is symmetrically arranged at the lower edge of the positioning plate 305, a pressing plate 308 is arranged at the lower end of the sleeve plate 307, a plurality of groups of springs 309 are arranged between the pressing plate 308 and the sleeve plate 307, and a damper is arranged on the inner side of the spring 309. By preferentially using the pressing plate 308 to press the fiber material to form a positioning, the flatness and stability of the material are maintained, the punching error caused by shaking and vibration during the processing is reduced, and the processing quality is improved. The collection component 4 includes a transmission plate 401, a waste box 402, and a collection rack 40 3 and a limiting screw 404, a transmission plate 401 is provided at the lower end of the workbench 1, the transmission plate 401 is fixedly connected to the auxiliary plate 310, a waste box 402 is provided at the lower end of the auxiliary plate 310, a collecting rack 403 is provided at the rear end of the workbench 1, a limiting screw 404 is provided at the upper end of the collecting rack 403, the collecting rack 403 is fixedly connected to the workbench 1 through the limiting screw 404, the waste box 402 is used to collect the waste after punching, so as to avoid the waste being scattered in the working area and keep the working environment clean and hygienic.

[0025] When working, first insert the elastic fiber grinding disc material to be processed between the roller 203 and the auxiliary wheel 204, start the two sets of driving motors 202 to drive the rollers 203 at both ends to rotate along the inside of the connecting frame 201, so that the rollers 203 and the auxiliary wheels 204 clamp the conveyed material to ensure that the material is clamped and conveyed at a certain speed and strength, and realize accurate control of the conveyed material to adapt to elastic fiber grinding discs of different types and thicknesses. When the material is stably transmitted along the upper end of the load-bearing plate 205, it effectively prevents the grinding disc from shifting during the transmission process, keeps the grinding disc flat and stable, and then presses the According to the preset working time of the driving motor 202, the material is stably transmitted to the bottom of the punching die 306 and then stops running. When the driving motor 202 stops running, the hydraulic cylinder 302 is automatically turned on to drive the hydraulic rod to run, and the hydraulic rod is used to drive the driving rod 303 to operate back and forth. The driving rod 303 fixes multiple groups of connecting rods 304 and combines with the positioning plate 305 to drive the punching mold for punching. The two groups of hydraulic cylinders 302 ensure that the punching force is strong enough to punch the elastic fiber grinding disc. The size of the punching force and the speed of the punching are adjusted according to the needs to cope with the reciprocating punching work of various materials.

[0026] The positioning plate 305 is used to connect multiple sets of punching dies 306 to punch the material on the upper end of the auxiliary plate 310. Before the punching die 306 punches the material, the pressure plates 308 at both ends of the positioning plate 305 are combined with the internal springs 309 of the sleeve plate 307 to preferentially contact the material for rebound positioning, so as to keep the material flat and stable during the punching process and reduce the punching error caused by shaking and vibration during the processing. Secondly, the auxiliary plate 310 assists the punching die 306 in punching, so that the positioning plate 305 and the auxiliary plate 310 clamp the material relatively and keep a fixed position during the punching process, so as to reduce the vibration and shaking during the punching process and ensure that the punching die 306 is stable. The elastic fiber grinding disc is accurately punched, and the waste material after punching of the elastic fiber grinding disc falls into the transmission plate 401 through the punching hole and is transferred to the bottom waste box 402 for storage, so as to avoid waste material scattering in the working area and keep the working environment clean and hygienic. At the same time, after a single punching of the material, the driving motor 202 is started again according to the preset stop time to transfer the required punching material to realize continuous and stable punching of the material. During the second transmission of the material, the elastic fiber grinding disc pushes the punched material to the inclined plate 311, and the inclined plate 311 falls into the collection rack 403 for collection, so as to stably process the elastic fiber grinding disc.

[0027] Through the above steps, the support frame 206 is used to connect the load-bearing plate 205 to support the stable transmission of the material, which effectively prevents the grinding disc from shifting during the transmission process, keeps the grinding disc flat and stable, and ensures the accuracy of the punching position. Two sets of hydraulic cylinders 302 are used to drive the hydraulic rod to connect the driving rod 303 to drive the mold for punching, ensuring that the punching force is strong enough to punch the elastic fiber grinding disc. The size of the punching force and the speed of the punching are adjusted as needed to cope with the reciprocating punching of various materials. The auxiliary plate 310 is used to assist the punching die 306 in punching, so that the positioning plate 305 and the auxiliary plate 310 clamp the material relatively and maintain a fixed position during the punching process, reducing vibration and shaking during the punching process, ensuring that the punching die 306 accurately punches the elastic fiber grinding disc, and improving the processing accuracy. The fiber material is pressed by the pressing plate 308 to form a positioning, keeping the material flat and stable, reducing the punching error caused by shaking and vibration during the processing, and improving the processing quality.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A punching machine for processing elastic fiber grinding discs, comprising a workbench (1); characterized in that: The invention also comprises a transmission component (2), a punching component (3) and a collecting component (4); the transmission component (2) for conveying the elastic fiber grinding disc to be processed to a designated punching position is installed inside the workbench (1); the punching component (3) for punching and cutting the elastic fiber grinding disc to complete the processing of a specific shape and size is installed at the upper end of the workbench (1); the collecting component (4) for collecting the cut waste and storing the punched grinding disc for subsequent processing and utilization is installed at the rear end of the workbench (1); the punching component (3) comprises a fixed frame (301), a hydraulic cylinder (302), a driving rod (303), a connecting rod (304), a positioning plate (305), a punching die (306), a sleeve plate (307), a pressure plate (308), a spring (309), an auxiliary plate (310) and an inclined plate (311); the fixed frame ( A hydraulic cylinder (302) is symmetrically arranged at the upper end of the fixing frame (301), a hydraulic rod is arranged between the hydraulic cylinder (302) and the fixing frame (301), the hydraulic rod passes through the fixing frame (301) and extends to the inside, a driving rod (303) is arranged at the outer end of the hydraulic rod, a plurality of groups of connecting rods (304) are arranged below the fixing frame (301), a baffle is arranged at the upper end of the connecting rod (304), the plurality of groups of connecting rods (304) are fixedly connected through the driving rod (303), a positioning plate (305) is arranged at one end of the connecting rod (304) away from the baffle, a plurality of groups of punching dies (306) are arranged at the lower end of the positioning plate (305), an auxiliary plate (310) is arranged below the positioning plate (305) and is located inside the workbench (1), a punching hole for accommodating the punching dies (306) is opened at the upper end of the auxiliary plate (310), and an inclined plate (311) is arranged at the outer end of the auxiliary plate (310).

2. The punching machine for processing elastic fiber grinding discs according to claim 1, characterized in that: The transmission assembly (2) comprises a connecting frame (201), a driving motor (202), a roller (203), an auxiliary wheel (204), a load-bearing plate (205), a supporting frame (206) and a limiting bolt (207); the inner wall of the workbench (1) is provided with a roller (203); the inner wall of the workbench (1) is provided with a movable groove for accommodating the roller (203); the outer ends of the plurality of groups of rollers (203) are provided with a connecting frame (201); one end of the roller (203) is located on the outer wall of the workbench (1) and two groups of driving bolts are provided. The motor (202) is provided with a plurality of auxiliary wheels (204) located below the roller (203) in the movable groove, the outer end of the connecting frame (201) is symmetrically provided with limit bolts (207), the connecting frame (201) is fixedly connected to the workbench (1) through the limit bolts (207), the workbench (1) is provided with a load-bearing plate (205) in the interior, the lower end of the load-bearing plate (205) is provided with a plurality of support frames (206), and the load-bearing plate (205) is fixedly connected to the workbench (1) through the support frames (206).

3. The punching machine for processing elastic fiber grinding discs according to claim 1, characterized in that: A sleeve plate (307) is symmetrically arranged at the lower edge of the positioning plate (305), a pressure plate (308) is arranged at the lower end of the sleeve plate (307), multiple groups of springs (309) are arranged between the pressure plate (308) and the sleeve plate (307), and a damper is arranged on the inner side of the spring (309).

4. The punching machine for processing elastic fiber grinding discs according to claim 1, characterized in that: The collecting assembly (4) comprises a transmission plate (401), a waste box (402), a collecting frame (403) and a limiting screw (404); the lower end of the workbench (1) is provided with a transmission plate (401); the transmission plate (401) is fixedly connected to the auxiliary plate (310); the lower end of the auxiliary plate (310) is provided with a waste box (402); the rear end of the workbench (1) is provided with a collecting frame (403); the upper end of the collecting frame (403) is provided with a limiting screw (404); the collecting frame (403) is fixedly connected to the workbench (1) via the limiting screw (404).