A production device for concrete components

Abstract

The utility model discloses a production device for concrete components, and relates to the technical field of concrete component production. The production device for concrete components comprises a mold, a spray assembly is arranged at the bottom of the mold, the spray assembly is used to quickly vibrate the concrete inside the mold, and a positioning assembly is arranged on the surface of the mold for positioning; the spray assembly comprises a support plate, the support plate is arranged at the bottom of the mold, a vibrator is fixedly connected to the top of the support plate, the vibrator is used to provide a vibration source for the vibration of the mold, a bottom plate is arranged at the bottom of the support plate, a base is fixedly connected to the top of the bottom plate, and a servo motor is fixedly connected to the end of the base. The utility model realizes the simultaneous production of multiple concrete components and improves the production efficiency of concrete components by arranging a spray assembly, an atomizing nozzle sprays multiple molds at the same time, and a vibrator vibrates multiple molds at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete component production, in particular to a production device for concrete components. Background Art

[0002] Common concrete components include beams, columns, slabs, walls, etc. They are used to construct the structural frame of the building and bear the weight and load of supporting and bearing floors, walls and other parts. Concrete components can be prefabricated in advance. During the prefabrication process, the release agent is first sprayed on the inner wall of the mold through a spray bottle, and then the concrete is poured into the mold. Then the concrete inside the mold is vibrated. After the vibration is completed, the formed concrete components are taken out and dried.

[0003] In the production of concrete components, operations such as spraying release agent, pouring concrete, vibrating and demoulding need to be carried out in sequence. When there are many concrete components to be prefabricated, the operations need to be repeated, which takes a long time. The production efficiency of concrete components needs to be improved. Utility Model Content

[0004] The utility model provides a production device for concrete components, which has the advantage of improving the production efficiency of concrete components, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the purpose of improving the production efficiency of concrete components, the utility model provides the following technical solutions: a production device for concrete components, comprising a mold, a spray assembly is provided at the bottom of the mold, the spray assembly is used to quickly vibrate the concrete inside the mold, and a positioning assembly is provided on the surface of the mold for positioning thereof;

[0006] The spray assembly includes a support plate, which is arranged at the bottom of the mold, and a vibrator is fixedly connected to the top of the support plate, and the vibrator is used to provide a vibration source for the mold vibration. A bottom plate is arranged at the bottom of the support plate, and a base is fixedly connected to the top of the base, and a servo motor is fixedly connected to the end of the base, and the output shaft of the servo motor passes through the base and is fixedly connected to a screw, and the end of the screw is movably connected to the inner wall of the base, and a slider is threadedly connected to the surface of the screw, and the surface of the slider is movably connected to the inner wall of the base, and the top of the slider is fixedly connected to a support frame, and the top of the support frame is fixedly connected to a water tank, and a booster pump is arranged on the inner wall of the water tank, and the inner wall of the square groove of the support frame is fixedly connected to a round tube, and an atomizing nozzle is arranged on the surface of the round tube, and the atomizing nozzle is used to atomize the release agent and quickly spray it on the inner wall of the mold, and the booster pump is connected to the round tube through a connecting pipe.

[0007] As a preferred technical solution of the utility model, a slide rail is fixedly connected to the inner wall of the base, and the surface of the slide rail is movably connected to the inner wall of the slide groove provided on the surface of the slider.

[0008] As a preferred technical solution of the utility model, the shape of the slide groove provided on the surface of the sliding block is triangular, and the cross-sectional shape of the slide rail is matched with the cross-sectional shape of the slide groove.

[0009] As a preferred technical solution of the utility model, a spring is fixedly connected between the support plate and the bottom plate.

[0010] As a preferred technical solution of the utility model, the inner wall of the groove at the bottom of the slider is rotatably connected to a roller via a circular axis, the surface of the roller is movably connected to the inner wall of the base, and the roller is used to reduce the friction between the slider and the inner wall of the base.

[0011] As a preferred technical solution of the utility model, the positioning assembly includes a positioning seat, the surface of the positioning seat is fixedly connected to the surface of the mold, the bottom of the positioning seat is movably connected to the top of the base plate, the inner wall of the positioning seat is movably connected with a positioning rod, and the bottom of the positioning rod is fixedly connected to the top of the base plate.

[0012] Compared with the prior art, the utility model provides a production device for concrete components, which has the following beneficial effects:

[0013] 1. The production device of concrete components is provided with a spray assembly. When in use, the atomizing nozzle moves to spray the release agent evenly inside multiple molds, and the concrete inside the multiple molds is vibrated by a vibrator at the same time, so as to realize the simultaneous production of multiple concrete components and improve the production efficiency of concrete components.

[0014] 2. The production device of the concrete component is provided with a positioning assembly. When in use, the mold is positioned on the surface of the positioning rod through the positioning seat. When the vibrator drives the mold to vibrate, the mold will not move in the horizontal direction, thereby improving the stability of the mold in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the circular tube structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the positioning rod of the utility model;

[0018] Figure 4 This is a schematic diagram of the roller structure of the utility model;

[0019] Figure 5 It is a schematic diagram of the spring structure of the utility model.

[0020] In the figure: 1. mold; 2. spray assembly; 201. bottom plate; 202. support plate; 203. vibrator; 204. base; 205. servo motor; 206. screw; 207. slider; 208. slide rail; 209. support frame; 210. water tank; 211. booster pump; 212. connecting pipe; 213. round pipe; 214. atomizing nozzle; 215. spring; 216. roller; 3. positioning assembly; 301. positioning seat; 302. positioning rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model discloses a production device for concrete components, including a mold 1, a surface of the mold 1 is provided with a hanging ear for lifting, which is convenient for taking the mold 1, a bottom of the mold 1 is provided with a spray component 2, the spray component 2 is used to quickly vibrate the concrete inside the mold 1, and the surface of the mold 1 is provided with a positioning component 3 for positioning thereof;

[0023] The spray assembly 2 includes a support plate 202, which is arranged at the bottom of the mold 1. Multiple groups of molds 1 can be arranged on the top of the support plate 202. A vibrator 203 is fixedly connected to the top of the support plate 202. There are two vibrators 203 in total, and the two vibrators 203 are symmetrically arranged front and back about the middle of the support plate 202. The vibrators 203 are electrically connected to an external controller through a wire, and the controller is electrically connected to an external power supply. The start and stop and vibration frequency of the two vibrators 203 are controlled by the controller. The vibrator 203 is used to provide a vibration source for the mold 1. A bottom plate 201 is arranged at the bottom of the support plate 202, and a base 204 is fixedly connected to the top of the base 201. A servo motor 205 is fixedly connected to the end of the base 204. There are two servo motors 205 in total, and the two servo motors 205 are also electrically connected to the controller to control the rotation direction and vibration speed of the two servo motors 205. The output shaft of the servo motor 205 passes through the base 204 and is fixedly connected A screw rod 206 is connected, the end of the screw rod 206 is movably connected to the inner wall of the base 204, the surface of the screw rod 206 is threadedly connected to a slider 207, the surface of the slider 207 is movably connected to the inner wall of the base 204, the top of the slider 207 is fixedly connected to a support frame 209, the top of the support frame 209 is fixedly connected to a water tank 210, a release agent is added to the inside of the water tank 210, a dosing port is provided at the top of the water tank 210, and a booster pump 211 is provided on the inner wall of the water tank 210 to boost the pressure. The pump 211 is also electrically connected to the controller through a wire, and the start and stop of the boost pump 211 is controlled by the controller. The inner wall of the square groove of the support frame 209 is fixedly connected to the circular tube 213, and the surface of the circular tube 213 is provided with an atomizing nozzle 214. The atomizing nozzle 214 atomizes the release agent, and the atomized release agent is evenly sprayed on the surface of the mold 1. The atomizing nozzle 214 is used to atomize the release agent and quickly spray it on the inner wall of the mold 1. The boost pump 211 is connected to the circular tube 213 through the connecting pipe 212.

[0024] Specifically, the inner wall of the base 204 is fixedly connected with a slide rail 208 , and the surface of the slide rail 208 is movably connected to the inner wall of a slide groove provided on the surface of the slider 207 .

[0025] In this embodiment, the slide rail 208 can improve the smooth movement capability of the slider 207 and can also improve the load capacity of the slider 207, so that the slider 207 is more stable during use.

[0026] Specifically, the slide groove formed on the surface of the slider 207 is in a triangular shape, and the cross-sectional shape of the slide rail 208 matches the cross-sectional shape of the slide groove.

[0027] In this embodiment, the triangular slide groove is compatible with the slide rail 208. The triangular slide rail 208 is more stable in structure, and the triangle saves materials in manufacturing, reduces manufacturing costs, and can also reduce the contact area between the slide rail 208 and the contact surface, reducing friction.

[0028] Specifically, a spring 215 is fixedly connected between the support plate 202 and the bottom plate 201 .

[0029] In this embodiment, the spring 215 plays a role in supporting and absorbing the support plate 202. The spring 215 can provide necessary elastic support so that the support plate 202 can have a certain vibration amplitude and frequency, thereby effectively vibrating the concrete inside the mold 1. At the same time, the spring 215 can also reduce the vibration transmission between the support plate 202 and the bottom plate 201, playing a shock absorbing role.

[0030] Specifically, the inner wall of the groove at the bottom of the slider 207 is rotatably connected to a roller 216 via a circular axis, and the surface of the roller 216 is movably connected to the inner wall of the base 204 . The roller 216 is used to reduce the friction between the slider 207 and the inner wall of the base 204 .

[0031] In this embodiment, the roller 216 rolls on the inner wall of the base 204 to reduce the contact area between the slider 207 and the base 204 , thereby reducing the friction between the slider 207 and the inner wall of the base 204 .

[0032] Specifically, the positioning assembly 3 includes a positioning seat 301, the surface of the positioning seat 301 is fixedly connected to the surface of the mold 1, the bottom of the positioning seat 301 is movably connected to the top of the base plate 201, the inner wall of the positioning seat 301 is movably connected to a positioning rod 302, and the bottom of the positioning rod 302 is fixedly connected to the top of the base plate 201.

[0033] In this embodiment, after the mold 1 is positioned by the cooperation of the positioning seat 301 and the positioning rod 302, the mold 1 is prevented from moving during use and from colliding with each other during use, and the mold 1 is more stable during use.

[0034] The working principle and use process of the utility model are as follows: when in use, the mold 1 is positioned by inserting the positioning seat 301 into the fixed surface of the positioning rod 302, and the servo motor 205 is started, the servo motor 205 will drive the screw 206 to rotate, the screw 206 will drive the slider 207 to move, the slider 207 is positioned and moved by the slide rail 208, and the slider 207 reduces the friction with the inner wall of the base 204 through the roller 216 at the bottom during the movement, and the movement of the slider 207 will drive the support frame 20 9 moves, the support frame 209 will drive the circular tube 213 on the inner wall to move, and the circular tube 213 will drive the atomizing nozzle 214 on the surface to move. At the same time, the booster pump 211 sucks up the release agent inside the water tank 210 and sends it into the circular tube 213 through the connecting pipe 212, and the release agent is evenly sent to the atomizing nozzle 214 through the circular tube 213, and is evenly sprayed out from the atomizing nozzle 214, and the release agent is sprayed on the inner wall of the mold 1 through the atomizing nozzle 214, and then the support frame 209 is reset;

[0035] Start the vibrator 203, which will drive the support plate 202 to vibrate. The support plate 202 vibrates to vibrate the concrete inside the top mold 1. After the vibration is completed, the mold 1 is removed, the concrete component is demolded, and then the mold 1 is placed on the top of the support plate 202 again for the next round of production.

[0036] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for a concrete component, comprising a mold (1), characterized in that: The bottom of the mold (1) is provided with a spray assembly (2), and the spray assembly (2) is used to quickly vibrate the concrete inside the mold (1). The surface of the mold (1) is provided with a positioning assembly (3) for positioning the mold (1); The spray assembly (2) comprises a support plate (202), the support plate (202) being arranged at the bottom of the mold (1), the top of the support plate (202) being fixedly connected to a vibrator (203), the vibrator (203) being used to provide a vibration source for the mold (1), the bottom of the support plate (202) being arranged with a bottom plate (201), the top of the bottom plate (201) being fixedly connected to a base (204), the end of the base (204) being fixedly connected to a servo motor (205), the output shaft of the servo motor (205) passing through the base (204) and being fixedly connected to a screw rod (206), the end of the screw rod (206) being movably connected to the inner wall of the base (204), the screw rod (206) being fixedly connected to the inner wall of the base (204), and the screw rod (206) being fixedly connected to the inner wall of the base (204). 06) is threadedly connected to a slider (207), the surface of the slider (207) is movably connected to the inner wall of the base (204), the top of the slider (207) is fixedly connected to a support frame (209), the top of the support frame (209) is fixedly connected to a water tank (210), the inner wall of the water tank (210) is provided with a booster pump (211), the inner wall of the square groove of the support frame (209) is fixedly connected to a round tube (213), the surface of the round tube (213) is provided with an atomizing nozzle (214), the atomizing nozzle (214) is used to atomize the release agent and quickly spray it on the inner wall of the mold (1), and the booster pump (211) is connected to the round tube (213) through a connecting pipe (212).

2. A production device for concrete components according to claim 1, characterized in that: The inner wall of the base (204) is fixedly connected with a slide rail (208), and the surface of the slide rail (208) is movably connected to the inner wall of a slide groove provided on the surface of the slider (207).

3. A production device for concrete components according to claim 2, characterized in that: The sliding groove formed on the surface of the sliding block (207) is in the shape of a triangle, and the cross-sectional shape of the sliding rail (208) is adapted to the cross-sectional shape of the sliding groove.

4. The production device of a concrete component according to claim 1, characterized in that: A spring (215) is fixedly connected between the support plate (202) and the bottom plate (201).

5. The production device of a concrete component according to claim 1, characterized in that: The inner wall of the groove at the bottom of the slider (207) is rotatably connected to a roller (216) via a circular shaft, and the surface of the roller (216) is movably connected to the inner wall of the base (204). The roller (216) is used to reduce the friction between the slider (207) and the inner wall of the base (204).

6. The production device of a concrete component according to claim 1, characterized in that: The positioning assembly (3) comprises a positioning seat (301), the surface of the positioning seat (301) is fixedly connected to the surface of the mold (1), the bottom of the positioning seat (301) is movably connected to the top of the base plate (201), the inner wall of the positioning seat (301) is movably connected to a positioning rod (302), and the bottom of the positioning rod (302) is fixedly connected to the top of the base plate (201).

Images