A paper-faced gypsum board compacting processing equipment

By designing compact processing equipment for paper-surface gypsum board, using rotary drive structure and high-frequency vibration technology to reduce bubble generation, and the slurry extrusion molding and rapid removal of slurry is achieved through the lifting and lowering material assembly and lifting and top-up unit, the problem of low bubble impact and removal efficiency in the preparation of paper-surface gypsum board is solved, and the hardness and processing efficiency of the board are improved.

CN222726979UActive Publication Date: 2025-04-08FUXIN TAISHAN GYPSUM BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421860162.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-04-08
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Paper-surface gypsum board is prone to bubbles during preparation, affecting hardness and strength; and is not convenient to be quickly taken out after being extruded by the mold, affecting processing efficiency.

Method used

A compact processing equipment for paper gypsum board is designed, and the rotary driving structure is used to drive the active push block to frequently push the passive push plate, giving the moving template a positive upward power, and the high-frequency vibration of the moving template is achieved through the combination of the T-shaped insertion rod and the compression spring, reducing the generation of slurry bubbles for gypsum board. At the same time, the lifting and lowering material assembly and the lifting and lowering material unit are used in conjunction with each other to achieve extrusion of the slurry and rapid removal of the plate.

Benefits of technology

It effectively reduces the bubble generation of slurry for gypsum board, improves the hardness and strength of the board, and improves the processing efficiency, realizing the compact molding and rapid removal of paper gypsum board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gypsum board compacting processing equipment, which specifically relates to the technical field of gypsum board processing, including a base, a fixed arm fixedly connected to the base, a mold box fixedly connected to the top of the base, a movable template 1 is arranged in the mold box, a movable template 2 is arranged directly above the movable template 1, a pair of telescopic rods are fixedly connected to the movable template 2 and the fixed arm, T-shaped plug rods are fixedly connected to the corners of the bottom of the movable template 1, and the T-shaped plug rods movably penetrate the mold box, each T-shaped plug rod is sleeved with a pair of compression springs, and a vibrating member is arranged on the movable template 1, and the vibrating member includes a passive push plate and an active push block. The utility model solves the technical problem that bubbles are easily formed during the preparation of gypsum board, and the generation of bubbles will affect the hardness and strength of the board; in addition, the gypsum board squeezed by the mold is not convenient to be quickly taken out of the mold.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum board processing, and more specifically, to a paper-faced gypsum board compacting processing device. Background Art

[0002] Gypsum board is a lightweight building sheet made of natural gypsum and facing paper as the main raw materials, mixed with appropriate amounts of fiber, starch, coagulant, foaming agent and water. At present, gypsum board is mostly extruded by molds during processing and production.

[0003] When the current gypsum board is being formed using a mold, the slurry poured into the mold is prone to form bubbles, which will affect indicators such as the hardness and strength of the board. In addition, the gypsum board squeezed by the mold is not easy to be quickly removed from the mold, affecting the processing efficiency of the board preparation. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a gypsum board compacting processing equipment. The technical problem to be solved by the utility model is that bubbles are easily formed during the preparation of the gypsum board, and the generation of bubbles will affect the hardness and strength of the board; in addition, the gypsum board squeezed by the mold is not convenient to be quickly removed from the mold.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gypsum board compacting processing equipment, comprising a base, a fixed arm is fixedly connected to the base, a mold box for shaping the gypsum board is fixedly connected to the top of the base, a movable template 1 is arranged in the mold box, a movable template 2 is arranged directly above the movable template 1, a pair of telescopic rods are fixedly connected to the movable template 2 and the fixed arm, the corners of the bottom of the movable template 1 are fixedly connected to T-shaped plug rods, and the T-shaped plug rods movably penetrate the mold box, each T-shaped plug rod is sleeved with a pair of compression springs, a vibrating member is arranged on the movable template 1, and the vibrating member comprises a passive push plate fixedly connected to the bottom of the movable template 1 and an active push block movably connected to the passive push plate, and the passive push plate movably penetrates the mold box;

[0006] The base is provided with a rotating drive structure for rotating the active push block, the fixed arm is provided with a lifting and pressing assembly for lifting and lowering the movable template 2 through the power of the rotating drive structure, and the base is provided with a lifting and pushing unit for driving the movable template 1 to lift and lower.

[0007] In a preferred embodiment, a pair of compression springs arranged on the T-shaped insertion rod are respectively located on the inner and outer sides of the mold box.

[0008] In a preferred embodiment, the rotary drive structure includes a transmission rod rotatably connected to the base, a motor 1 fixedly connected to the base, and a bevel gear pair 1 arranged at the output end of the motor 1, the motor 1 is transmission-connected to the transmission rod through the bevel gear pair 1, and the active push block is fixedly connected to the transmission rod.

[0009] In a preferred embodiment, the ends of the passive push plate and the active push block are both in arc structures, and the active push block is located at the bottom of the mold box.

[0010] In a preferred embodiment, the lifting and pressing assembly includes a threaded rod 1 rotatably connected to the fixed arm, a bevel gear pair 2 arranged on the threaded rod 1, and a slide seat connected to the threaded rod 1 through a threaded transmission. The threaded rod 1 is connected to the transmission rod through the bevel gear pair 2, and the slide seat is slidably connected to the fixed arm.

[0011] In a preferred embodiment, the lifting and ejecting unit includes a second motor fixedly mounted on the base, a limiting slide rod fixedly connected to the output end of the second motor, a second threaded rod movably inserted on the limiting slide rod, and a threaded sleeve connected to the second threaded rod by a threaded transmission, one end of the threaded sleeve movably passes through the mold box and is fixedly connected to the bottom of the movable mold plate one.

[0012] Technical effects and advantages of the utility model:

[0013] The utility model discloses a gypsum board compacting processing equipment, in which a rotary driving structure provides a rotating power for an active push block, and the active push block frequently pushes against a passive push plate to give an upward power to a movable template, and a combination of a T-shaped plug rod and a compression spring is used to provide a buffer guide for the movable template, so that the movable template can achieve high-frequency vibration, and the high-frequency vibration can reduce the generation of bubbles in the slurry for the gypsum board; at the same time, in the process of vibration of the movable template, the lifting and pressing component can drive the movable template to descend to squeeze the slurry, and the gypsum board can be compacted and formed in combination with the use of facial paper.

[0014] The utility model discloses a gypsum board compacting processing equipment, which can ensure the continuity of transmission when the movable template one realizes longitudinal vibration displacement by arranging a lifting and lifting material unit and utilizing the cooperation of the limit sliding rod and the plug-in connection of the threaded rod two, so that the movable template one can be conveniently lifted up under the threaded transmission of the threaded rod two and the threaded sleeve, thereby facilitating the removal of the formed gypsum board. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a cross-sectional view of the mold box and the movable mold plate 1 of the utility model.

[0018] Figure 3 It is a structural schematic diagram of the movable template, the vibrating member and the rotary drive structure of the utility model.

[0019] Figure 4 It is a structural schematic diagram of the lifting and pressing material assembly of the utility model.

[0020] Figure 5 It is a structural schematic diagram of the movable template and the lifting and ejecting unit of the utility model.

[0021] The accompanying drawings are marked as follows: 1. base; 11. fixed arm; 2. mold box; 3. movable template 1; 4. movable template 2; 41. telescopic rod; 5. T-shaped plug rod; 6. compression spring; 7. vibrating member; 71. passive push plate; 72. active push block; 8. rotary drive structure; 81. transmission rod; 82. motor 1; 83. bevel gear pair 1; 9. lifting and pressing assembly; 91. threaded rod 1; 92. bevel gear pair 2; 93. slide seat; 10. lifting and pressing unit; 101. motor 2; 102. limit slide rod; 103. threaded rod 2; 104. threaded sleeve. DETAILED DESCRIPTION

[0022] Combined with reference Figure 1-Figure 5 The utility model provides a gypsum board compacting processing equipment, including a base 1, a fixed arm 11 is fixedly connected to the base 1, a mold box 2 is fixedly connected to the top of the base 1, the mold box 2 can be filled with slurry for preparing gypsum board, a movable template 3 is arranged in the mold box 2, the movable template 3 can provide bottom support for the slurry, a sealing material can be arranged at the edge of the movable template 3 to reduce the connection gap with the mold box 2, a movable template 2 4 is arranged directly above the movable template 3, and the movable template 2 4 can be used to extrude the slurry on the movable template 3 in conjunction with the use of facial paper, a pair of telescopic rods 41 are fixedly connected to the movable template 2 4 and the fixed arm 11, and the telescopic rods 41 are used to balance the lifting and lowering of the movable template 2 4.

[0023] T-shaped insertion rods 5 are fixedly connected to the corners at the bottom of the movable template 3, and the T-shaped insertion rods 5 movably penetrate the mold box 2. A pair of compression springs 6 are sleeved on each T-shaped insertion rod 5. A vibrating member 7 is provided on the movable template 3. The vibrating member 7 includes a passive push plate 71 fixedly connected to the bottom of the movable template 3 and an active push block 72 movably connected to the passive push plate 71. The passive push plate 71 movably penetrates the mold box 2, and the active push block 72 continuously pushes the passive push plate 71, so that the movable template 3 can obtain the power for upward movement, and cooperate with the elastic potential energy of the compression spring 6 and the guiding effect of the T-shaped insertion rod 5, so that the movable template 3 can achieve a vibration effect, which can facilitate the elimination of bubbles in the slurry on the movable template 3.

[0024] A pair of compression springs 6 arranged on the T-shaped insertion rod 5 are respectively located on the inner and outer sides of the mold box 2. In the present application, the number of turns of the compression spring 6 located at the top is less than the number of turns located at the bottom. While the compression spring 6 increases the vibration frequency, it can ensure that the movement of the movable template 3 to push the material is effectively extended to the upper edge position of the mold box 2.

[0025] The base 1 is provided with a rotating driving structure 8 for actively rotating the push block 72, the fixed arm 11 is provided with a lifting and pressing assembly 9 for lifting and lowering the movable template 2 4 through the power of the rotating driving structure 8, and the base 1 is provided with a lifting and pushing unit 10 for driving the movable template 1 3 to lift and lower.

[0026] The rotary drive structure 8 includes a transmission rod 81 rotatably connected to the base 1, a motor 82 fixedly connected to the base 1, and a bevel gear pair 83 arranged at the output end of the motor 82. The motor 82 is connected to the transmission rod 81 through the bevel gear pair 83. The active push block 72 is fixedly connected to the transmission rod 81. In the present application, the bevel gear pair 83 is composed of a pair of meshing bevel gears.

[0027] The ends of the passive push plate 71 and the active push block 72 are both in arc structure. The active push block 72 is located at the bottom of the mold box 2. The setting of the arc structure can facilitate the separation of the sliding contact between the passive push plate 71 and the active push block 72.

[0028] Specifically, the transmission rod 81 is driven to rotate by the motor 82 through the bevel gear pair 83, and the active push block 72 on the transmission rod 81 can continuously push the passive push plate 71, so that the passive push plate 71 can move upward at the penetration point of the mold box 2, and cooperate with the elastic potential energy of the compression spring 6 and the guiding effect of the T-shaped plug rod 5, so that the movable template 3 can realize reciprocating vibration in the vertical position, which can facilitate the elimination of bubbles in the slurry on the movable template 3.

[0029] The lifting and pressing assembly 9 includes a threaded rod 91 rotatably connected to the fixed arm 11, a bevel gear pair 92 arranged on the threaded rod 91, and a slide 93 connected to the threaded rod 91 by threaded transmission. The threaded rod 91 is connected to the transmission rod 81 by the bevel gear pair 92, and the slide 93 is slidably connected to the fixed arm 11.

[0030] Specifically, first, the gypsum board slurry is filled in the mold box 2, and then the rotary drive structure 8 can be started to provide power to the vibrator 7 and the lifting and pressing assembly 9 at the same time, so that the rotation of the transmission rod 81 can drive the threaded rod 1 91 to rotate through the bevel gear pair 2 92, and the slide 93 can drive the movable template 2 4 to move vertically. During the vertical movement of the movable template 2 4, the movable template 1 3 is in a vibrating state until the movable template 2 4 moves to the effective extrusion position. The compression spring 6 at the top is at the maximum compression ratio. At this time, the slurry and the face paper can complete the extrusion molding, and the vibration of the bubble elimination is also cancelled.

[0031] The lifting and ejecting unit 10 includes a motor 101 fixedly mounted on the base 1, a limiting slide bar 102 fixedly connected to the output end of the motor 101, a threaded rod 103 movably inserted into the limiting slide bar 102, and a threaded sleeve 104 connected to the threaded rod 103 by threaded transmission, one end of the threaded sleeve 104 movably passes through the mold box 2 and is fixedly connected to the bottom of the movable mold plate 3.

[0032] Specifically, after the extruded gypsum board is effectively solidified, the movable template 2 4 can be controlled to open the mold. During the vertical upward movement of the movable template 2 4, the vibrating member 7 can continue to provide vibration force to the movable template 1 3, which can facilitate the separation of the gypsum board from the connection between the mold box 2. Then the motor 2 101 can be started, and the motor 2 101 drives the threaded rod 2 103 to rotate through the limiting slide bar 102, so that the threaded sleeve 104 can move upward on the path of the threaded rod 2 103. At this time, the compression spring 6 is compressed, and the threaded sleeve 104 can push the upper surface of the movable template 1 3 to move to the upper edge position of the mold box 2, so that the gypsum board can be manually removed.

[0033] It is worth mentioning that in the present application, a limiting strip is provided on the outer surface of the limiting slide rod 102, so that the limiting slide rod 102 can be linearly slid into the threaded rod 103. The advantage of such a design is that it can easily accommodate the movable template 1 3 with lifting function to ensure the continuity of transmission.

Claims

1. A gypsum board compacting device, comprising a base (1), to which a fixed arm (11) is fixedly connected, characterized in that: A mold box (2) for shaping a gypsum board is fixedly connected to the top of the base (1), a movable mold plate (1) (3) is arranged in the mold box (2), a movable mold plate (2) (4) is arranged directly above the movable mold plate (1) (3), a pair of telescopic rods (41) are fixedly connected to the movable mold plate (2) (4) and the fixed arm (11), a T-shaped insertion rod (5) is fixedly connected to the corners of the bottom of the movable mold plate (3), and the T-shaped insertion rod (5) movably passes through the mold box (2), each T-shaped insertion rod (5) is sleeved with a pair of compression springs (6), a vibrating member (7) is arranged on the movable mold plate (3), and the vibrating member (7) comprises a passive push plate (71) fixedly connected to the bottom of the movable mold plate (3) and an active push block (72) movably connected to the passive push plate (71), and the passive push plate (71) movably passes through the mold box (2); The base (1) is provided with a rotary drive structure (8) for rotating the active push block (72), the fixed arm (11) is provided with a lifting and pressing assembly (9) for lifting and lowering the movable platen two (4) by means of power from the rotary drive structure (8), and the base (1) is provided with a lifting and pushing unit (10) for driving the movable platen one (3) to lift and lower.

2. The gypsum board compacting equipment according to claim 1, characterized in that: A pair of compression springs (6) arranged on the T-shaped insertion rod (5) are respectively located on the inner and outer sides of the mold box (2).

3. The gypsum board compacting equipment according to claim 1, characterized in that: The rotary drive structure (8) comprises a transmission rod (81) rotatably connected to the base (1), a motor (82) fixedly connected to the base (1), and a bevel gear pair (83) arranged at an output end of the motor (82); the motor (82) is transmission-connected to the transmission rod (81) via the bevel gear pair (83); and the active push block (72) is fixedly connected to the transmission rod (81).

4. The gypsum board compacting equipment according to claim 1, characterized in that: The ends of the passive push plate (71) and the active push block (72) are both in an arc structure, and the active push block (72) is located at the bottom of the mold box (2).

5. The gypsum board compacting equipment according to claim 3, characterized in that: The lifting and pressing assembly (9) comprises a threaded rod (91) rotatably connected to the fixed arm (11), a bevel gear pair (92) arranged on the threaded rod (91), and a slide seat (93) threadedly connected to the threaded rod (91), wherein the threaded rod (91) is connected to the transmission rod (81) through the bevel gear pair (92), and the slide seat (93) is slidably connected to the fixed arm (11).

6. The gypsum board compacting equipment according to claim 1, characterized in that: The lifting and ejecting unit (10) comprises a second motor (101) fixedly mounted on the base (1), a limit slide bar (102) fixedly connected to the output end of the second motor (101), a second threaded rod (103) movably plugged into the limit slide bar (102), and a threaded sleeve (104) connected to the second threaded rod (103) by threaded transmission, one end of the threaded sleeve (104) movably passes through the mold box (2) and is fixedly connected to the bottom of the first movable mold plate (3).