A clay production device for manufacturing sanitary ceramics

Abstract

The utility model relates to the technical field of clay production, in particular to a clay production device for manufacturing sanitary ceramics, comprising two supporting frames, a mixing tank being fixed on the upper side of the two supporting frames, a feeding pipe being fixedly connected to the upper end of the mixing tank, and further comprising: a crushing mechanism, the crushing mechanism being arranged on the upper side of the feeding pipe; the crushing mechanism comprising a crushing box fixed on the upper side of the feeding pipe, the inner side of the crushing box being rotatably connected to two crushing rollers; the utility model guides materials between the two crushing rollers through two feeding plates, a first motor drives a crushing roller fixedly connected to the output shaft thereof to rotate, and drives the other crushing roller to rotate in the opposite direction through the transmission cooperation of two gears, and the clay material passes between the two counter-rotating crushing rollers, so that the clay blocks united together are crushed into fine particles, which is convenient for better mixing of different types of clay materials, thereby improving the quality and strength of ceramic products.

Description

Technical Field

[0001] The utility model relates to the technical field of clay production, in particular to a clay production device used for manufacturing sanitary ceramics. Background Art

[0002] Ceramics is a general term for pottery and porcelain, and is also a kind of arts and crafts in my country. Ceramics are made of clay with high viscosity and strong plasticity as the main raw material. During the production of clay required for the preparation of ceramics, different types of clay and other raw materials need to be mixed to achieve the clay viscosity and strength required for ceramic preparation.

[0003] Existing devices generally mix different types of clay and other raw materials directly through a mixing device to achieve a desired mixing state. However, there are large-particle lumps of clay in the clay, which are not easy to mix evenly, affecting the quality of raw material mixing and further affecting the quality of ceramic production. Utility Model Content

[0004] The utility model aims to provide a clay production device for manufacturing sanitary ceramics. The device can be used to crush blocky clay into fine particles, which is convenient for fully mixing the clay, improving the mixing effect between different raw materials, and thus improving the manufacturing quality of ceramics.

[0005] The technical solution of the utility model is: a clay production device for sanitary ceramics manufacturing, comprising two support frames, a mixing tank is fixed on the upper side of the two support frames, and a feeding pipe is fixedly connected to the upper end of the mixing tank, and further comprising:

[0006] A crushing mechanism, wherein the crushing mechanism is arranged on the upper side of the feeding pipe;

[0007] The crushing mechanism includes a crushing box fixed to the upper side of a feeding tube, wherein two crushing rollers are rotatably connected to the inner side of the crushing box, one end of the two crushing rollers is fixedly connected to a gear, and the two gears are meshed by teeth, a first motor is installed at an outer end of the crushing box, and an output shaft of the first motor is fixedly connected to one of the crushing rollers, four feed hoppers distributed in a rectangular shape are fixed through the top of the crushing box, the bottoms of the four feed hoppers are fixedly connected to a feed pipe, and sliding rods are fixed on both sides of the four feed hoppers, the outer side of each sliding rod is slidably connected to a sliding rod, and the sliding rods located on both sides of the same feed hopper are commonly fixed with baffles, and the four baffles are respectively abutted against the bottoms of the four feed pipes, an electric telescopic rod is installed at the middle position on the upper side of the crushing box, and a connecting plate is fixed to the telescopic end of the electric telescopic rod, and two connecting rods are rotatably connected to both ends of the connecting plate, and the four connecting rods are respectively rotatably connected to one end of the four baffles.

[0008] Preferably, four guide rods distributed in a rectangular shape are slidably inserted into the upper end of the crushing box, and one end of the four guide rods located inside the crushing box is fixed to the connecting plate.

[0009] Preferably, a first dispersing plate and a second dispersing plate are fixed inside the feed tube, and the first dispersing plate and the second dispersing plate are alternately arranged.

[0010] Preferably, a second motor is installed at one end of the outside of the mixing tank, and a stirring rod extending into the interior of the mixing tank is fixed to the output shaft of the second motor.

[0011] Preferably, the bottom of the mixing tank is fixedly connected with a feed discharge port, and a control valve is installed on the feed discharge port.

[0012] Preferably, two unloading plates are fixed inside the pulverizing box at positions above the two pulverizing rollers, the two unloading plates are both inclined, and a unloading channel is formed between the two unloading plates.

[0013] The utility model provides a clay production device for sanitary ceramics manufacturing through improvement, which has the following improvements and advantages compared with the prior art:

[0014] The utility model guides the material between two crushing rollers through two unloading plates, and the operation of the first motor drives a crushing roller fixedly connected with the output shaft thereof to rotate, and drives the other crushing roller to rotate in the opposite direction through the transmission cooperation of two gears. The clay material passes between the two crushing rollers rotating in the opposite direction, so that the clay blocks united together are crushed into fine particles, which is convenient for better mixing of different types of clay materials, thereby improving the quality and strength of ceramic products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the crushing box and the feeding pipe of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the mixing tank of the utility model;

[0019] Figure 4 This is a schematic diagram of the feed pipe connection structure of the utility model;

[0020] Figure 5 This utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0021] Description of reference numerals:

[0022] 1. Support frame; 2. Mixing tank; 3. Feeding pipe; 4. Crushing box; 5. Crushing roller; 6. Gear; 7. First motor; 8. Feed hopper; 9. Feeding pipe; 10. Sliding rod; 11. Sliding rod; 12. Baffle; 13. Electric telescopic rod; 14. Connecting plate; 15. Connecting rod; 16. Guide rod; 17. First dispersion plate; 18. Second dispersion plate; 19. Second motor; 20. Stirring rod; 21. Feeding port; 22. Control valve; 23. Feeding plate. DETAILED DESCRIPTION

[0023] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a clay production device for sanitary ceramics manufacturing through improvement. The technical solution of the utility model is:

[0025] like Figure 1-Figure 5 As shown, a clay production device for manufacturing sanitary ceramics includes two support frames 1, a mixing tank 2 is fixed on the upper side of the two support frames 1, and a feeding pipe 3 is fixedly connected to the upper end of the mixing tank 2, and also includes:

[0026] A crushing mechanism, which is arranged on the upper side of the feeding pipe 3;

[0027] The crushing mechanism includes a crushing box 4 fixed to the upper side of the feeding tube 3, and two crushing rollers 5 are rotatably connected to the inner side of the crushing box 4. One end of the two crushing rollers 5 is fixedly connected to a gear 6, and the two gears 6 are meshed through teeth. A first motor 7 is installed at one end of the outer side of the crushing box 4, and the output shaft of the first motor 7 is fixedly connected to one of the crushing rollers 5. Four rectangular feed hoppers 8 are fixedly connected to the top of the crushing box 4, and the bottoms of the four feed hoppers 8 are fixedly connected to a feed pipe 9, and sliding rods 10 are fixed on both sides of the four feed hoppers 8. The outer side of each sliding rod 10 is slidably connected to a sliding rod 11, and the sliding rods 11 located on both sides of the same feed hopper 8 1 are all fixed with a baffle 12, and the four baffles 12 are respectively abutted against the bottom of the four feeding pipes 9. An electric telescopic rod 13 is installed at the middle position of the upper side of the crushing box 4, and a connecting plate 14 is fixed to the telescopic end of the electric telescopic rod 13. Both ends of the connecting plate 14 are rotatably connected with two connecting rods 15, and the four connecting rods 15 are rotatably connected to one end of the four baffles 12 respectively; in the initial state, the baffle 12 blocks the feeding pipe 9, so that the material falling into the feeding pipe 9 cannot fall, and the four baffles 12 move at the same time, so that the four feeding pipes 9 discharge materials at the same time. When crushing, different raw materials can be preliminarily mixed to achieve a premixing effect.

[0028] Furthermore, four guide rods 16 distributed in a rectangular shape are slidably inserted into the upper end of the crushing box 4, and one end of the four guide rods 16 located inside the crushing box 4 is fixed to the connecting plate 14; the four guide rods 16 make the connecting plate 14 more stable when moving.

[0029] Furthermore, a first dispersing plate 17 and a second dispersing plate 18 are fixed inside the discharge pipe 3, and the first dispersing plate 17 and the second dispersing plate 18 are staggered. Different materials can be dispersed and preliminarily mixed by the staggered first dispersing plates 17 and the second dispersing plates 18.

[0030] Furthermore, a second motor 19 is installed at one end of the outside of the mixing tank 2, and a stirring rod 20 extending into the interior of the mixing tank 2 is fixed to the output shaft of the second motor 19; the stirring rod 20 is used to mix different materials.

[0031] Furthermore, a discharge port 21 is fixedly connected to the bottom of the mixing tank 2, and a control valve 22 is installed on the discharge port 21; when the mixed clay needs to be discharged, the control valve 22 is opened so that the mixed clay can fall into the external receiving tool through the discharge port 21.

[0032] Furthermore, two unloading plates 23 are fixed inside the crushing box 4 at the upper position of the two crushing rollers 5. The two unloading plates 23 are both inclined, and a unloading channel is formed between the two unloading plates 23; the two inclined unloading plates 23 allow the materials to fall into the space between the two crushing rollers 5 in a concentrated manner, thereby improving the crushing effect.

[0033] Working principle: When in use, different types of clay are weighed in required quantities and put into different feed hoppers 8. After the feeding is completed, the electric telescopic rod 13 and the first motor 7 are started, and the telescopic end of the electric telescopic rod 13 is retracted, driving the connecting plate 14 to move upward, and the connecting plate 14 moves upward to drive the connecting rod 15 to rotate, and the connecting rod 15 rotates to drive the baffle 12 to move in the direction of the connecting plate 14. When the baffle 12 moves, it drives the sliding rod 11 to slide along the outer side of the sliding rod 10 to play a limiting role, so that the baffle 12 maintains horizontal linear motion, and the baffle 12 no longer blocks the bottom of the feed pipe 9, so that the clay material in the feed hopper 8 and the feed pipe 9 falls under the action of gravity, and falls between the two crushing rollers 5 through the two discharge plates 23. The operation of the first motor 7 drives a crushing roller 5 fixedly connected to its output shaft to rotate, and the rotation of the crushing roller 5 drives a gear 6 connected to it to rotate. The rotation of gear 6 drives another gear 6 to rotate in the opposite direction through the meshing of teeth, thereby driving another crushing roller 5 to rotate in the opposite direction. The clay material passes between the two crushing rollers 5, so that the clay blocks that are united together are crushed into fine particles, which is convenient for better mixing of different types of clay materials, thereby improving the quality and strength of ceramic products. The crushed clay particles fall into the discharge pipe 3, and are further dispersed by the staggered first dispersion plates 17 and the second dispersion plates 18, and are initially mixed, and finally fall into the mixing tank 2. After adding different types of clay, other powdered raw materials and water are continued to be added through the feed hopper 8. After all the raw materials for preparing clay for ceramic production are added, the second motor 19 is started, and the second motor 19 drives the stirring rod 20 to rotate. The stirring rod 20 evenly mixes the different raw materials, and the mixing effect is good, which increases the strength of the prepared clay, thereby improving the quality of the ceramics.

[0034] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A clay production device for manufacturing sanitary ceramics, comprising two support frames (1), a mixing tank (2) being fixed on the upper side of the two support frames (1), a feeding pipe (3) being fixedly connected to the upper end of the mixing tank (2), characterized in that: Also includes: A crushing mechanism, wherein the crushing mechanism is arranged on the upper side of the feeding pipe (3); The crushing mechanism comprises a crushing box (4) fixed to the upper side of the feeding tube (3), the inner side of the crushing box (4) is rotatably connected to two crushing rollers (5), one end of each of the two crushing rollers (5) is fixedly connected to a gear (6), the two gears (6) are meshed with each other through teeth, a first motor (7) is installed at one end of the outer side of the crushing box (4), the output shaft of the first motor (7) is fixedly connected to one of the crushing rollers (5), four feeding hoppers (8) distributed in a rectangular shape are fixedly penetrated through the top of the crushing box (4), the bottoms of the four feeding hoppers (8) are fixedly connected to a feeding pipe (9), and both sides of the four feeding hoppers (8) are A sliding rod (10) is fixed to each of the sliding rods (10), and a sliding rod (11) is slidably connected to the outer side of each sliding rod (10). The sliding rods (11) located on both sides of the same feed hopper (8) are commonly fixed with a baffle (12), and the four baffles (12) are respectively abutted against the bottom of the four feed pipes (9). An electric telescopic rod (13) is installed at the middle position on the upper side of the crushing box (4), and a connecting plate (14) is fixed to the telescopic end of the electric telescopic rod (13). Both ends of the connecting plate (14) are rotatably connected to two connecting rods (15), and the four connecting rods (15) are respectively rotatably connected to one end of the four baffles (12).

2. A clay production device for sanitary ceramics manufacturing according to claim 1, characterized in that: Four guide rods (16) distributed in a rectangular shape are slidably inserted into the upper end of the crushing box (4), and one end of the four guide rods (16) located inside the crushing box (4) is fixed to the connecting plate (14).

3. A clay production device for sanitary ceramics manufacturing according to claim 1, characterized in that: A first dispersion plate (17) and a second dispersion plate (18) are fixed inside the feed tube (3), and the first dispersion plate (17) and the second dispersion plate (18) are arranged in a staggered manner.

4. A clay production device for sanitary ceramics manufacturing according to claim 1, characterized in that: A second motor (19) is installed at one end of the outside of the mixing tank (2), and a stirring rod (20) extending into the interior of the mixing tank (2) is fixed to the output shaft of the second motor (19).

5. The clay production device for sanitary ceramics manufacturing according to claim 1, characterized in that: The bottom of the mixing tank (2) is fixedly connected to a feed outlet (21), and a control valve (22) is installed on the feed outlet (21).

6. A clay production device for sanitary ceramics manufacturing according to claim 1, characterized in that: Two material removal plates (23) are fixed inside the pulverizing box (4) at positions above the two pulverizing rollers (5); the two material removal plates (23) are both arranged at an angle, and a material removal channel is formed between the two material removal plates (23).

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