A rubber product processing calendering molding device
By using structures such as shock-absorbing piles, auxiliary slow piles and damping shock-absorbing columns in the rubber product processing and calendering molding device, the problem of structural collisions easily occur when conventional calendering devices adjust the calendering rollers is solved, and higher structural flexibility and safety are achieved, avoiding the influence of structural damage and processing effects.
Patent Information
- Application Number
- CN202420976922.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When conventional calendering devices adjust the calendering roller in the vertical direction, they lack structural protection, which easily leads to structural collisions, affecting the processing effect and causing structural damage.
A rubber product processing calendering molding device is designed, including a device seat group and a calendering roller group. By installing shock absorbing piles on the upper and lower sides of the lifting seat and installing auxiliary slow piles and damping shock absorbing columns on the left and right sides of the top of the device seat group, the vertical expansion of these structures is used to avoid structural collisions of the calendering roller group, and the relative distance of the calendering roller group is adjusted through the lifting track.
The structural collision between the calendering roller groups is effectively avoided, the structural flexibility and safety of the device are improved, structural damage is avoided, and the processing effect is improved.
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Figure CN222727170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber product processing, in particular to a rubber product processing calendering molding device. Background Art
[0002] Rubber products refer to the production of various rubber products using natural and synthetic rubber as raw materials, and also include rubber products produced from waste rubber. The output of synthetic rubber has greatly exceeded that of natural rubber, among which the largest output is styrene-butadiene rubber;
[0003] Calenders are often used in the production and processing of rubber products. Calenders are composed of two or more rollers, which are arranged according to the heating method. They can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc.; hot pressing is divided into water heating, electric heating, oil heating and electromagnetic heating. They are all machines that press and extend rubber, silicone, silicone rubber, phase change material, PTFE or plastic and other materials into films of a certain thickness and surface shape at a certain temperature, and can also coat fiber curtain canvas or steel cord with glue.
[0004] Conventional calendering devices have an up and down adjustment function in the vertical direction, so that the calendering rollers can be adjusted to different relative distances to achieve different processing effects. However, the calendering rollers lack structural protection from each other, making it easy for structural collisions to occur between them, which not only affects the processing effect but also causes structural damage.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a rubber product processing calendering molding device is proposed. Utility Model Content
[0006] The utility model aims to provide a rubber product processing calendering molding device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber product processing and calendering molding device, comprising a device seat group and a calendering roller group, a device frame group is installed above the device seat group, the calendering roller group is arranged and installed on the surface of the device frame group, and auxiliary buffer piles are arranged on the left and right sides below the calendering roller group, a material receiving assembly is arranged in the middle of the device seat group, and damping shock-absorbing columns are symmetrically arranged on the left and right sides of the material receiving assembly, the calendering roller group comprises a hot pressing roller, a lifting seat, a servo motor and a shock-absorbing pile, the left and right sides of the hot pressing roller are connected to the lifting seat, and one side of the lifting seat is connected to the servo motor, and shock-absorbing piles are installed on the upper and lower sides of the lifting seat.
[0008] Furthermore, the device seat assembly includes a base, a fixing groove, a fixing bolt and a stabilizing seat. The bottom of the base is arranged with a fixing groove, and the internal thread of the fixing groove is installed with a fixing bolt. The top of the base is installed with a stabilizing seat.
[0009] Furthermore, the device seat assembly also includes a guide groove and a slope, a guide groove is horizontally opened in the middle section of the surface of the stabilizing seat, and an open end of the guide groove is connected to the slope.
[0010] Furthermore, the fixing grooves are arranged at the bottom of the front and rear sides of the base, and the slopes are arranged on the front and side elevations of the base.
[0011] Furthermore, the device frame group includes a stable beam frame, a support column and a lifting track. The support columns are installed on both sides of the stable beam frame, and the lifting track is arranged in the middle of the support column.
[0012] Furthermore, the auxiliary buffer piles and the shock-absorbing piles installed on the upper and lower sides of the lifting seat are all on the same vertical central axis, and the damping shock-absorbing columns are symmetrically arranged right below the hot pressing roller.
[0013] Furthermore, the material receiving assembly includes a material receiving tray, a handle and a self-locking universal wheel. The front and side elevations of the material receiving tray are equipped with a handle, and the bottom left and right sides of the material receiving tray are equipped with self-locking universal wheels.
[0014] Furthermore, the outer dimensions of the self-locking universal wheel match the inner dimensions of the guide groove, and the self-locking universal wheel is fixedly connected to the receiving tray.
[0015] The utility model provides a rubber product processing calendering molding device, which has the following beneficial effects:
[0016] 1. The utility model symmetrically installs shock-absorbing piles on the upper and lower sides of the lifting seat, and utilizes the structural elasticity of the shock-absorbing piles to avoid excessive structural collision when the calendering roller groups parallel to each other are moved and adjusted in the vertical direction, thereby playing a good buffering role between the structures and avoiding structural damage. In addition, by driving the lifting seat, the entire calendering roller group can move up and down in the vertical direction along the surface of the lifting track to adjust the relative distance between the calendering roller groups, so as to facilitate different calendering operations, thereby improving the flexibility and safety of the device structure.
[0017] 2. The utility model symmetrically installs auxiliary buffer piles and damping shock-absorbing columns on the left and right sides of the top of the device seat group, and can use the vertical elasticity of the two structures at the bottom of the calendering roller group of the lowest layer to reduce as much as possible the falling force of the multi-layer calendering roller group superimposed on each other when the lifting seat fails and causes the hot pressing roller to slide. The above structure, in conjunction with the use of shock-absorbing piles, can provide good structural buffering while avoiding damage to the calendering roller group structural parts caused by sliding as much as possible, further ensuring the operational safety of the entire device structure.
[0018] 3. The utility model, by providing a guide groove on the surface of the stable seat and cooperating with the structure of the slope, can effectively move the material receiving assembly to the surface of the device seat group and ensure that it is directly under the calendering roller group. The use of the above structure can effectively avoid the scattering of materials during processing, reduce the waste and dirt of materials, and the use of handles and self-locking universal wheels can facilitate operators to push and pull the receiving tray containing materials, which saves time and effort; in addition, by arranging a plurality of fixing grooves on the front and rear sides of the base and cooperating with the use of fixing bolts, the entire device can be fixed to the ground as needed to ensure that the entire device has sufficient stability and prevent the entire device from shaking and deviating when external force is applied. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front view of the main body of a rubber product processing and calendering molding device of the utility model;
[0020] Figure 2 The utility model is a rubber product processing calendering molding device Figure 1 The enlarged structural diagram at A in the middle;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of a device seat assembly part of a rubber product processing and calendering molding device of the utility model;
[0022] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of a device frame group of a rubber product processing and calendering molding device.
[0023] In the figure: 1. Installation seat assembly; 101. Base; 102. Fixing groove; 103. Fixing bolt; 104. Stable seat; 105. Guide groove; 106. Slope; 2. Installation frame assembly; 201. Stable beam frame; 202. Support column; 203. Lifting track; 3. Calendering roller assembly; 301. Hot pressing roller; 302. Lifting seat; 303. Servo motor; 304. Shock-absorbing pile; 4. Auxiliary slow pile; 5. Material receiving assembly; 501. Material receiving tray; 502. Handle; 503. Self-locking universal wheel; 6. Damping shock-absorbing column. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] like Figures 1 to 4 As shown, a rubber product processing calendering molding device includes a device seat group 1 and a calendering roller group 3. A device frame group 2 is installed above the device seat group 1. The calendering roller group 3 is arranged and installed on the surface of the device frame group 2, and auxiliary buffer piles 4 are arranged on the left and right sides of the lower side of the calendering roller group 3. A material receiving component 5 is arranged in the middle of the device seat group 1, and damping shock absorbing columns 6 are symmetrically arranged on the left and right sides of the material receiving component 5. The calendering roller group 3 includes a hot pressing roller 301, a lifting seat 302, a servo motor 303 and a shock absorbing pile 304. The left and right sides of the hot pressing roller 301 are connected There is a lifting seat 302, and a servo motor 303 is connected to one side of the lifting seat 302, and shock-absorbing piles 304 are installed on the upper and lower sides of the lifting seat 302. By symmetrically installing the shock-absorbing piles 304 on the upper and lower sides of the lifting seat 302 and utilizing the structural elasticity of the shock-absorbing piles 304, structural collisions between the hot pressing rollers 301 can be avoided. In addition, by driving the lifting seat 302, the entire calendering roller group 3 can be moved up and down in the vertical direction along the surface of the lifting track 203 to adjust the relative distance between the calendering roller groups 3.
[0026] like Figures 1 to 4 As shown, the device seat assembly 1 includes a base 101, a fixing groove 102, a fixing bolt 103 and a stabilizing seat 104. The bottom of the base 101 is arranged with a fixing groove 102, and the internal thread of the fixing groove 102 is installed with a fixing bolt 103. The top of the base 101 is installed with a stabilizing seat 104. The device seat assembly 1 also includes a guide groove 105 and a slope 106. The guide groove 105 is horizontally opened in the middle section of the surface of the stabilizing seat 104, and the open end of the guide groove 105 is connected to the slope 106. 06, the fixing grooves 102 are arranged at the bottom of the front and rear sides of the base 101, and the slope 106 is set on the front side elevation of the base 101. By symmetrically installing the auxiliary buffer piles 4 and the damping shock-absorbing columns 6 on the left and right sides of the top of the device seat group 1, the vertical elasticity of the structures of the two can be utilized at the bottom of the lowest calendering roller group 3 to minimize the falling force of the multi-layer calendering roller group 3 when the lifting seat 302 fails and causes the hot pressing roller 301 to slide.
[0027] like Figures 1 to 4As shown, the device frame group 2 includes a stable beam frame 201, a support column 202 and a lifting track 203. The support columns 202 are installed on the left and right sides of the stable beam frame 201, and the lifting track 203 is arranged in the middle of the support column 202. The auxiliary buffer pile 4 and the shock-absorbing piles 304 installed on the upper and lower sides of the lifting seat 302 are all on the same vertical central axis. The damping shock-absorbing column 6 is symmetrically arranged just below the hot pressing roller 301. The material receiving component 5 includes a material receiving tray 501, a handle 502 and a self-locking universal wheel 503. The handle 502 is installed on the front and side elevations of the material receiving tray 501, and the left and right sides of the bottom of the material receiving tray 501 are Self-locking universal wheels 503 are installed on both sides, and the external dimensions of the self-locking universal wheels 503 match the internal dimensions of the guide grooves 105, and the self-locking universal wheels 503 are fixedly connected to the receiving plate 501. By opening a guide groove 105 on the surface of the stable seat 104 and cooperating with the structural setting of the slope 106, the receiving assembly 5 can be effectively moved to the surface of the device seat group 1 and ensure that it is directly under the calendering roller group 3. In addition, by arranging a plurality of fixing grooves 102 on the front and rear sides of the base 101, the entire device can be fixed to the ground as needed by using fixing bolts 103.
[0028] In summary, if Figures 1 to 4 As shown, when the rubber product processing and calendering molding device is used, first, according to the use requirements of the device, the fixing bolt 103 can be vertically screwed into the fixing groove 102 opened on the side of the base 101, and the fixing bolt 103 can be drilled into the ground, so as to fix the entire device seat group 1 on the ground to ensure the stability of the overall structure;
[0029] The material receiving plate 501 is pushed by the handle 502 using the rotatability of the self-locking universal wheel 503, and the self-locking universal wheel 503 is moved along the guide groove 105 provided on the stable seat 104 using the ramp 106 until the entire material receiving assembly 5 is parked directly below the calendering roller group 3;
[0030] Then, according to the processing needs, the lifting seat 302 with shock-absorbing piles 304 installed on the upper and lower sides is started. The entire calendering roller group 3 is driven by the lifting seat 302 to move up and down along the lifting track 203 in the support column 202. As the calendering roller group 3 moves, the distance between them is adjusted to a suitable distance for processing operations. After the adjustment, the servo motor 303 on one side is started, and the three groups of hot pressing rollers 301 are adjusted to different speeds according to different processing needs to achieve the processing effect of gluing or rubbing glue. Then the material is placed between the two hot pressing rollers 301 and processed by the rotating hot pressing rollers 301.
[0031] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A calendering device for processing rubber products, comprising a device seat group (1) and a calendering roller group (3), characterized in that: A device frame group (2) is installed above the device seat group (1); the calendering roller group (3) is arranged and installed on the surface of the device frame group (2); and auxiliary buffer piles (4) are arranged on the left and right sides of the lower side of the calendering roller group (3); a material receiving assembly (5) is arranged in the middle of the device seat group (1); and damping shock absorbing columns (6) are symmetrically arranged on the left and right sides of the material receiving assembly (5); the calendering roller group (3) comprises a hot pressing roller (301), a lifting seat (302), a servo motor (303) and shock absorbing piles (304); the left and right sides of the hot pressing roller (301) are connected to the lifting seat (302), and one side of the lifting seat (302) is connected to the servo motor (303); and shock absorbing piles (304) are installed on the upper and lower sides of the lifting seat (302).
2. A rubber product processing and calendering device according to claim 1, characterized in that: The device seat assembly (1) comprises a base (101), a fixing groove (102), a fixing bolt (103) and a stabilizing seat (104); the fixing groove (102) is arranged at the bottom of the base (101), and the fixing bolt (103) is installed on the internal thread of the fixing groove (102); and the stabilizing seat (104) is installed on the top of the base (101).
3. A rubber product processing and calendering device according to claim 2, characterized in that: The device seat assembly (1) further comprises a guide groove (105) and a slope (106); the guide groove (105) is horizontally provided in the middle section of the surface of the stabilizing seat (104), and the slope (106) is connected to an open end of the guide groove (105).
4. A rubber product processing and calendering device according to claim 3, characterized in that: The fixing grooves (102) are arranged at the bottoms of the front and rear sides of the base (101), and the slope (106) is arranged on the front side elevation of the base (101).
5. The rubber product processing and calendering device according to claim 1, characterized in that: The device frame group (2) comprises a stable beam frame (201), a support column (202) and a lifting track (203); the support columns (202) are installed on both left and right sides of the stable beam frame (201), and the lifting track (203) is arranged in the middle of the support column (202).
6. The rubber product processing and calendering device according to claim 1, characterized in that: The auxiliary buffer pile (4) and the shock absorbing piles (304) installed on the upper and lower sides of the lifting seat (302) are all located on the same vertical central axis, and the damping shock absorbing column (6) is symmetrically arranged right below the hot pressing roller (301).
7. The rubber product processing and calendering device according to claim 3, characterized in that: The material receiving assembly (5) comprises a material receiving tray (501), a handle (502) and a self-locking universal wheel (503); the handle (502) is installed on the front and side surfaces of the material receiving tray (501), and the self-locking universal wheels (503) are installed on both left and right sides of the bottom of the material receiving tray (501).
8. The rubber product processing and calendering device according to claim 7, characterized in that: The external dimensions of the self-locking universal wheel (503) match the internal dimensions of the guide groove (105), and the self-locking universal wheel (503) is fixedly connected to the receiving tray (501).