Carbon fiber molding mold supported by silicone air bags
By using a carbon fiber forming mold supported by silicone air bags, the internal pressure of the silicone air bags is used to support the complex structure, the problem of difficulty in forming complex structures in the prior art is solved, and efficient molding of complex structure products is achieved.
Patent Information
- Application Number
- CN202420728353.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing carbon fiber forming process is difficult to process products with complex structures, especially concave and convex structures with excessive surfaces, which are difficult to form.
Carbon fiber forming molds supported by silicone air bags are used, including upper templates, lower templates, connecting structures, air connection pipes, locking structures and silicone air bags. The complex structure is supported and formed by the internal pressure of the silicone air bags.
It has achieved convenient processing and forming of complex structural products, and overcomes the shortcomings of difficult molding of traditional carbon fiber forming processes.
Smart Images

Figure CN222727472U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carbon fiber molding, in particular to a carbon fiber molding mold supported by a silica gel air bag. Background Art
[0002] Carbon fiber composite materials have the characteristics of high strength, high stiffness, high fracture toughness, corrosion resistance and high damping. When hot pressing carbon fiber composite materials, the carbon fiber prepreg needs to be placed between the upper and lower molds, the molds are closed and a set pressure is applied. After a period of high temperature and high pressure treatment, the resin is cured and formed, and the carbon fiber product can be removed.
[0003] There are many existing carbon fiber product molding processes, including autoclave, molding, hand lay-up, vacuum infusion, thermoplastic, winding, etc. The main components are carbon fiber filaments woven cloth mixed with resin, with a carbon content of more than 80%. The products have good performance, strong rigidity, corrosion resistance, etc. However, since carbon fiber is woven into cloth, it has poor shaping, and it is difficult or impossible to shape some products with more complex structures, such as some concave and convex structures with excessively large surfaces, which are difficult to shape. Utility Model Content
[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0005] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a carbon fiber forming mold supported by a silicone air bag, including:
[0006] Upper template;
[0007] The lower template is set up corresponding to the upper template;
[0008] A connecting structure, connecting the upper template and the lower template;
[0009] It also includes a silicone air bag, an air connecting pipe that cooperates with the silicone air bag, a locking structure, a first molding protrusion arranged on the silicone air bag, and a second molding protrusion arranged on the upper template and the lower template. The upper template, the lower template and the connecting structure can be combined to form a placement cavity, and the placement cavity can just be used for the silicone air bag to be placed. The silicone air bag is provided with a first molding groove that cooperates with the second molding protrusion, and the upper template and the lower template are provided with a second molding groove that cooperates with the first molding protrusion.
[0010] Furthermore, the connection structure includes a first connecting member detachably arranged on both sides of the lower template, a locking plate arranged on the end of the lower template and a reinforcing plate arranged on the locking plate, and locking holes cooperating with the locking plates are provided on the upper template and the lower template.
[0011] Furthermore, the locking structure includes a fixing member arranged on the lower template, a locking member cooperating with the fixing member, and a sealing plate arranged on the end of the lower template, the sealing plate is provided with an air duct cooperating with the air connecting pipe, and the upper template is provided with a groove cooperating with the locking member.
[0012] Furthermore, the fixing member is provided with a positioning column, and the locking member is provided with a positioning hole matched with the positioning column.
[0013] Furthermore, a first positioning protrusion is provided on the lower template, and the silicone air bag is provided with a first positioning groove matching with the first positioning protrusion.
[0014] Furthermore, a second positioning groove is provided at the end of the silicone air bag, and the first connecting member is provided with a second positioning protrusion that cooperates with the second positioning groove.
[0015] Furthermore, the first connecting member is provided with a first positioning block and a second positioning block, the lower template is provided with a first positioning groove matched with the first positioning block, and the upper template is provided with a second positioning groove matched with the second positioning block.
[0016] Furthermore, a sealing column is provided on the sealing plate, and the silicone air bag is provided with a vent that cooperates with the sealing column.
[0017] The present application provides a carbon fiber forming mold with a silicone air bag as internal support, which is convenient for processing complex structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0019] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0020] In the attached picture:
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a matching schematic diagram of the utility model.
[0023] Figure 3 for Figure 2 Schematic diagram from another angle. DETAILED DESCRIPTION
[0024] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0025] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0026] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0027] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0028] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0029] like Figure 1-3 As shown, a carbon fiber forming mold supported by a silicone air bag comprises an upper template 1, a lower template 2, a connecting structure 3, an air pipe 4, a locking structure 5, a silicone air bag 8, a first forming protrusion 6 and a second forming protrusion 7. The first forming protrusion 6 is fixed on the outer wall of the silicone air bag, and the upper template and the lower template are provided with a second forming groove 61 for the first forming protrusion to be inserted into; the second forming protrusion 7 is fixed on the inner walls of the upper template and the lower template, and the silicone air bag is provided with a first forming groove 71 that cooperates with the second forming protrusion.
[0030] Specifically, the connecting structure includes a first connecting member 31, a locking plate 32 and a reinforcing plate 33. The first connecting member is provided with a first positioning block 311 and a second positioning block 322. The lower template is provided with a first positioning groove 21 for the first positioning block to be inserted into, and the upper template is provided with a second positioning groove 11 for the second positioning block to be inserted into. The first positioning block can be fixed to the lower template by screws, and the second positioning block can be fixed to the upper template by screws. The upper template and the lower template are provided with locking holes 22 that cooperate with the locking plate, and the locking plate can be fixed to the upper template and the lower template by screws. The reinforcing plate can be fixed to the upper template and the lower template by screws, so that the upper template, the lower template and the connecting structure can be combined to form a placement cavity, which is just right for the silicone air bag to be placed in.
[0031] Specifically, the locking structure includes a fixing member 51, a locking member 52, a sealing plate 53 and a sealing column 54. The fixing member 51 is arranged on the lower template; the locking member 52 can be engaged with the fixing member, and the fixing member is provided with a positioning column 511, and the locking member is provided with a positioning hole 521 for inserting the positioning column; the sealing plate 53 can be fixed to the upper template and the lower template by screws, and a sealing column 54 is fixed on one side of the sealing plate, and the air inlet of the silicone air bag is just for the sealing column to be inserted; and the sealing plate and the sealing column are provided with an air duct that cooperates with the air connecting pipe, and the upper template is provided with a groove that cooperates with the locking member.
[0032] In other embodiments, a first positioning protrusion 12 is provided on the lower template, and the silicone air bag is provided with a first positioning groove 81 for the first positioning protrusion to be inserted into; a second positioning groove 82 is provided at the end of the silicone air bag, and the first connecting member 31 is provided with a second positioning protrusion 311 that can be inserted into the second positioning groove.
[0033] When forming the support part, first lay the raw carbon yarn on the upper template and the lower template, then position the silicone air bag on the lower template through the first positioning protrusion, and pass the other end of the silicone air bag through the fixing piece, then clamp the first connecting piece on the lower template, and then place the locking piece in the groove, and place the upper template on the first connecting piece, then fix the locking plate and the reinforcing plate, and then insert the sealing column into the air inlet of the silicone air bag, and fix the sealing plate on the upper and lower templates, and then press down through the hot press, the locking piece presses the silicone air bag air inlet against the sealing column, and then inflate the silicone air bag through the air connecting pipe to complete the molding.
[0034] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. Carbon fiber forming mold supported by silicone air bags, including: Upper template; A lower template is arranged correspondingly to the upper template; A connecting structure, connecting the upper template and the lower template; It is characterized in that it also includes a silicone air bag, an air connecting pipe cooperating with the silicone air bag, a locking structure, a first molding protrusion arranged on the silicone air bag, and a second molding protrusion arranged on the upper template and the lower template. The upper template, the lower template and the connecting structure can be combined to form a placement cavity, and the placement cavity can be just for the silicone air bag to be placed in. The silicone air bag is provided with a first molding groove cooperating with the second molding protrusion, and the upper template and the lower template are provided with a second molding groove cooperating with the first molding protrusion.
2. The carbon fiber forming mold supported by a silicone air bag according to claim 1, characterized in that: The connection structure includes a first connection piece detachably arranged on both sides of the lower template, a locking plate arranged on the end of the lower template and a reinforcing plate arranged on the locking plate. The upper template and the lower template are provided with locking holes that cooperate with the locking plates.
3. The carbon fiber forming mold supported by a silicone air bag according to claim 1, characterized in that: The locking structure includes a fixing member arranged on the lower template, a locking member cooperating with the fixing member, and a sealing plate arranged on the end of the lower template, the sealing plate is provided with an air passage cooperating with the air connecting pipe, and the upper template is provided with a groove cooperating with the locking member.
4. The carbon fiber forming mold supported by a silicone air bag according to claim 3, characterized in that: The fixing member is provided with a positioning column, and the locking member is provided with a positioning hole matched with the positioning column.
5. The carbon fiber forming mold supported by a silicone air bag according to claim 1, characterized in that: The lower template is provided with a first positioning protrusion, and the silica gel air bag is provided with a first positioning groove matched with the first positioning protrusion.
6. The carbon fiber forming mold supported by a silicone air bag according to claim 2, characterized in that: The end of the silica gel air bag is provided with a second positioning groove, and the first connecting member is provided with a second positioning protrusion matched with the second positioning groove.
7. The carbon fiber forming mold supported by a silicone air bag according to claim 2, characterized in that: The first connecting member is provided with a first positioning block and a second positioning block, the lower template is provided with a first positioning groove matched with the first positioning block, and the upper template is provided with a second positioning groove matched with the second positioning block.
8. The carbon fiber forming mold supported by a silicone air bag according to claim 3, characterized in that: The sealing plate is provided with a sealing column, and the silica gel air bag is provided with a vent matched with the sealing column.