Glass component packaging structure

Abstract

The utility model discloses a glass packaging structure, including a tray, a cover plate and a plurality of partitions placed between the tray and the cover plate, wherein the tray, the cover plate and the partition are all made of polyester; the tray includes a plate surface, and the bottom of the plate surface is downwardly formed with a plurality of rows of support parts, and anti-slip plates are arranged between the bottom sides of the support parts located on the same straight line along the length direction of the tray; a plurality of fixing rods are arranged on the outer edge of the plate surface; the plate surface, the partition plate and the cover plate are all honeycomb structures, and a plurality of anti-slip protrusions are formed on the top of the honeycomb structures of the plate surface and the partition plate; the glass pieces are layered and packaged between the tray, the partition plate and the cover plate to form a package as a whole, and are reinforced as a whole by a plurality of strapping tapes. The structure can be recycled for multiple times, has a long service life, and the components can be recycled and reused, reducing solid waste emissions; and only a single partition plate is needed to support the glass pieces, reducing the packaging cost of the glass pieces.

Description

Technical Field

[0001] The utility model relates to a glass piece packaging structure and belongs to the technical field of glass insulator glass piece packaging. Background Art

[0002] After the glass parts for tempered glass insulators are inspected on the production line, they are packaged and packed into pallets, transported or stored in warehouses. The existing packaging materials are mostly bamboo partitions and wooden pallets, and the average number of recycling times is only 4 times, the lifespan is short, and the annual scrap wood reaches 80t. In recent years, the ultra-high voltage projects of the power system have been vigorously promoted, and the proportion of high-tonnage products has increased. However, high-tonnage products require 2 bamboo partitions per layer to ensure strength, which increases the packaging cost. Utility Model Content

[0003] The purpose of the utility model is to provide a glass piece packaging structure, which can be recycled multiple times, has a long service life, and the components can be recycled and reused, thereby reducing solid waste emissions; and only a single partition is needed to support the glass piece, thereby reducing the cost of glass piece packaging.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A glass packaging structure comprises a tray, a cover plate and a plurality of partitions placed between the tray and the cover plate, wherein the tray, the cover plate and the partitions are all made of polyester;

[0006] The tray includes a tray surface, and the tray surface, the partition plate and the cover plate are all honeycomb structures, and a plurality of anti-slip protrusions are formed on the top of the honeycomb structures of the tray surface and the partition plate;

[0007] A plurality of rows of support parts are formed downwardly at the bottom of the tray, and anti-slip plates are arranged between the bottom sides of the support parts located in the same straight line along the length direction of the tray; and a plurality of fixing rods are arranged on the outer edge of the tray and penetrate the tray;

[0008] The glass pieces are packed in layers between the tray, the partition and the cover to form a whole package, which is reinforced as a whole by a plurality of packing belts, and the two ends of the packing belts are connected to the fixing rods.

[0009] Preferably, the tray, cover plate and partition plate are all made of PP material.

[0010] Preferably, an inwardly recessed notch is formed on the outer edge of the disk surface, a fixing rod is inserted through the notch on the outer edge of the corresponding side disk surface, and a clamping groove corresponding to the fixing rod in the notch is formed on the outer edge of the partition plate and the cover plate, the packing tape passes around the corresponding clamping grooves on the partition plate and the cover plate and both ends are connected to the fixing rod in the corresponding side notch.

[0011] Preferably, hooks are provided at both ends of each strapping belt, and the hooks are hung on the fixing rod.

[0012] Preferably, the height of the anti-slip protrusion is 3-8 mm.

[0013] The beneficial effects of the utility model are:

[0014] This packaging structure can replace the existing packaging structure of bamboo partitions and wooden pallets, can increase the service life, and can be recycled and reused, reduce solid waste emissions, and save resources; at the same time, by designing the plate, partitions and cover plates into a honeycomb structure, the cost is further reduced, and the glass pieces are limited by anti-slip protrusions to prevent the glass pieces from sliding and colliding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the overall structural diagram of the packaging structure;

[0016] Figure 2 It is a schematic diagram of the structure of the tray;

[0017] Figure 3 This is a schematic diagram of the structure at the partition.

[0018] The main reference numerals in the figure have the following meanings:

[0019] 1. Tray, 2. Cover, 3. Partition, 4. Plate, 5. Support, 6. Anti-slip plate, 7. Notch, 8. Fixing rod, 9. Slot, 10. Packing tape, 11. Hook, 12. Anti-slip protrusion. DETAILED DESCRIPTION

[0020] The utility model is specifically introduced below in conjunction with the accompanying drawings and embodiments.

[0021] This embodiment provides a glass component packaging structure, such as Figure 1-3 As shown, the pallet 1 includes a cover plate 2 and a plurality of partition plates 3 placed between the pallet 1 and the cover plate 2. The pallet 1 includes a plate surface 4, and three rows of support parts 5 are formed downward from the bottom of the plate surface 4, and each row of support parts 5 has three support parts; along the length direction of the pallet 1, anti-slip plates 6 are arranged between the bottom sides of the support parts 5 located on the same straight line, and a space for the forklift to be inserted is formed between the anti-slip plates 6 and the plate surface 4, so as to facilitate the movement of the entire package after the packaging is completed.

[0022] At the same time, inwardly concave notches 7 are formed at the four outer edges of the tray 4, and fixing rods 8 are arranged at the four outer edges of the tray 4, which are inserted through the corresponding side notches 7; the outer edges of the partition 3 and the cover 2 are formed with card slots 9 corresponding to the fixing rods 8 in the notches 7. The glass pieces are layered and packed between the tray 1, the partition 3 and the cover 2 to form a whole package, which is reinforced by a plurality of strapping tapes 10; the strapping tapes 10 bypass the corresponding card slots 9 on the partition 3 and the cover 2 and are hung on the fixing rods 8 through hooks 11 at both ends to reinforce the packaging structure.

[0023] Furthermore, the tray 1, cover plate 2 and partition plate 3 are all made of PP material, and the tray surface 4, partition plate 3 and cover plate 2 are all designed as honeycomb structures, which reduces production costs while meeting the supporting strength; since the glass parts themselves are easy to slip, and glass parts are brittle materials and are afraid of collisions, 5mm high anti-slip protrusions 12 are evenly distributed on the tray surface 4 and partition plate 3 of the honeycomb structure, and the anti-slip protrusions 12 are mainly distributed at the three top corners of the honeycomb structure.

[0024] During packaging, the lower plate surface 4 of the glass piece faces downward, so the anti-skid protrusion 12 can be inserted into the lower plate of the glass piece to prevent the glass piece from sliding; at the same time, the design of the honeycomb structure also enables the anti-skid protrusion 12 to have a limiting and anti-skid effect (within a certain size range) for different glass piece plate diameters, thereby improving applicability.

[0025] Determination of the optimal cost-effective size: Through simulation calculation, the number of glass pieces with different tray diameters that can be placed on different pallets and partition sizes, as well as the space required for storage of different pallet sizes, the packaging size with the best cost-effectiveness is finally determined based on the lowest price of single-piece packaging of the product and the smallest inventory space occupied. The final length*width size is determined to be: 1270mm*820mm.

[0026] And with the development of digital assembly lines for glass parts, all glass parts will be automatically loaded by robots instead of manually, which will also put forward new requirements for the packaging method of glass parts; the digital project will be equipped with a three-dimensional warehouse, which will also put forward new requirements for the packaging size of glass parts and the neatness of pallets and the consistency between pallets. The packaging structure provided by the utility model is also more conducive to the automatic loading needs and the planning requirements of three-dimensional warehouse storage.

[0027] The above is only a preferred implementation of the utility model patent. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model patent. These improvements and modifications should also be regarded as the protection scope of the utility model patent.

Claims

1. A glass packaging structure, characterized in that: It includes a tray, a cover plate and a plurality of partition plates placed between the tray and the cover plate, and the tray, the cover plate and the partition plates are all made of polyester; The tray includes a tray surface, and the tray surface, the partition plate and the cover plate are all honeycomb structures, and a plurality of anti-slip protrusions are formed on the top of the honeycomb structures of the tray surface and the partition plate; A plurality of rows of support parts are formed downwardly at the bottom of the tray, and anti-slip plates are arranged between the bottom sides of the support parts located in the same straight line along the length direction of the tray; and a plurality of fixing rods are arranged on the outer edge of the tray and penetrate the tray; The glass pieces are packed in layers between the tray, the partition and the cover to form a whole package, which is reinforced as a whole by a plurality of packing belts, and the two ends of the packing belts are connected to the fixing rods.

2. A glass packaging structure according to claim 1, characterized in that: The tray, cover plate and partition plate are all made of PP material.

3. A glass packaging structure according to claim 1, characterized in that: An inwardly recessed notch is formed on the outer edge of the disk, a fixing rod is inserted through the notch on the outer edge of the corresponding side disk, and a clamping groove corresponding to the fixing rod in the notch is formed on the outer edge of the partition and the cover, the packing tape passes around the corresponding clamping grooves on the partition and the cover and both ends are connected to the fixing rod in the corresponding side notch.

4. A glass packaging structure according to claim 1 or 3, characterized in that: Both ends of each packing belt are provided with hooks, and the hooks are hung on the fixing rods.

5. The glass packaging structure according to claim 1, characterized in that: The height of the anti-slip protrusion is 3-8 mm.

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