An intelligent storage system
By designing an intelligent warehousing system in large warehouses, using information codes and sensors to realize automatic identification and location recording of goods, the problem of difficult to count the location of goods storage and access is solved, and operation efficiency is improved.
Patent Information
- Application Number
- CN202520354218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2035-03-03
AI Technical Summary
When storing and retrieving goods, it is difficult for large warehouses to easily count and locate the specific storage location of goods, resulting in trouble and inconvenience in operation.
Design an intelligent warehousing system, including pallets, vertical shelves, controllers, horizontal conveying devices and handling devices. By pasting information codes on the goods, using the code scanner and the cargo in place sensor, automatic identification and location recording of goods are achieved.
It realizes convenient statistics and positioning of the cargo storage location, improves the efficiency of cargo access, and reduces the difficulty of operation.
Smart Images
Figure CN222728765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of intelligent warehousing, and in particular relates to an intelligent warehousing system. Background Art
[0002] At present, for large warehouses, vertical shelves are usually set up in the warehouse to store goods. However, due to the large number and variety of goods, it is not convenient to count the specific storage locations of the goods when storing them. This makes it more troublesome and inconvenient to take the goods later. Therefore, there are still shortcomings and deficiencies in the prior art. Utility Model Content
[0003] The purpose of the utility model is to provide an intelligent storage system to solve the problems raised in the above background technology.
[0004] In order to solve the above problems, the technical solution adopted by the utility model is:
[0005] An intelligent storage system comprises a pallet, a vertical shelf and a controller with a control panel, wherein the pallet is loaded with goods, and further comprises a first horizontal conveying device and a handling device, wherein a plurality of storage rooms are installed on the vertical shelf, and each storage room is equipped with a goods arrival sensor, wherein an information code is attached to the goods, and a first barcode scanner for scanning the information code is mounted on the first horizontal conveying device, and the controller is respectively connected with the first barcode scanner and the goods arrival sensor signals;
[0006] The handling device includes a bridge crane body capable of horizontally moving above a vertical shelf, a lifting trolley being slidably connected to the bridge crane body, a vertically distributed sling frame being installed on the lifting trolley, the sling frame passing through the bridge crane body, and the top of the sling frame being rotatably connected to the lifting trolley through a rotating mechanism, a fork lift capable of being lifted and lowered along the sling frame being also installed on the sling frame, and the controller being respectively connected to the bridge crane body, the lifting trolley and the rotating mechanism by signal.
[0007] Furthermore, a lifting mechanism with a steel wire rope is installed on the top of the hoist frame, and the lifting mechanism is connected to the controller signal. The fork hoist includes a support structure slidably connected to the hoist frame, the support structure is connected to the steel wire rope of the lifting mechanism, and two fork arms arranged horizontally opposite to each other are installed on the support structure.
[0008] Furthermore, the sling frame includes two guide columns distributed vertically opposite to each other, the top of each guide column is rotatably connected to the lifting trolley through a rotating mechanism, the lifting mechanism is installed on the two guide columns, the support structure is located between the two guide columns, and a U-shaped movable frame is installed on one side of the support structure close to the guide column, and each frame of the U-shaped movable frame is installed with a guide wheel rollingly connected to the guide column.
[0009] Furthermore, a plurality of U-shaped climbing poles equidistantly distributed from top to bottom are installed between the two guide columns, and the U-shaped climbing poles are located outside a side of the support structure away from the fork arm.
[0010] Furthermore, a location information code is pasted on the bottom outside each storage room, and a second code scanner for scanning the location information code is installed at the bottom of the fork lifter, and the second code scanner is connected to the controller signal.
[0011] Furthermore, a second horizontal conveying device is provided on one side of the first horizontal conveying device.
[0012] Furthermore, the second horizontal conveying device is arranged in parallel with the first horizontal conveying device, and a third horizontal conveying device is arranged between the discharge end of the second horizontal conveying device and the feed end of the first horizontal conveying device.
[0013] By adopting the above technical solution, the beneficial effects of the utility model are:
[0014] Before use, the utility model can use the bar code generator in the prior art to generate an information code for the type and quantity information of the goods after the goods are packed on the pallet, and then paste it on the top of the goods; then when storing the goods, the pallet and the goods can be placed on the first horizontal conveying device together, and the first horizontal conveying device can drive the goods into the warehouse, and in the process of conveying the goods, the first scanner can scan the information code on the goods to obtain the type and quantity information of the goods, and store it in the controller, and then when the pallet is transported by the transport device to transport the goods to a certain storage room, the goods arrival sensor in the storage room can transmit the specific storage position of the goods to the controller for entry and exit storage, so that it is convenient to count the specific storage position of the goods, and when taking the goods later, the goods information can be input through the control panel to find out in which storage room the goods are specifically stored, so as to facilitate taking the goods through the transport device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 for Figure 1 The schematic diagram of the structure of the middle part of the device in a top view;
[0017] Figure 3 This is one of the structural diagrams of some devices of the utility model;
[0018] Figure 4 This is the second schematic diagram of the structure of some devices of the utility model.
[0019] Figure numerals: 1. first barcode scanner; 2. second barcode scanner; 3. handling device; 31. lifting trolley; 32. sling frame; 321. guide column; 322. U-shaped climbing pole; 33. rotating mechanism; 331. slewing bearing; 332. rotating motor; 34. fork lift; 341. bracket structure; 342. fork arm; 343. U-shaped movable frame; 344. guide wheel; 35. lifting mechanism; 4. first horizontal conveying device; 5. second horizontal conveying device; 6. third horizontal conveying device; 7. vertical shelf; 8. storage room; 9. location information code; 10. door-shaped bracket. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the implementation mode of the present invention is further described in detail below with reference to the accompanying drawings.
[0021] like Figures 1 to 4 As shown, the utility model provides an intelligent warehousing system, including a pallet, a vertical shelf 7 and a controller with a control panel, the controller is a PLC controller in the prior art, and the control panel can be set as a touch screen panel; and the pallet has the same structure as the existing pallet; the pallet is loaded with goods; the intelligent warehousing system also includes a first horizontal conveying device 4 and a handling device 3, the handling device 3 is used to handle the goods; and the first horizontal conveying device 4 can be set as a horizontally distributed roller conveyor, and is connected to the controller signal. When in use, when the first horizontal conveying device 4 is started, the pallet and the goods can be conveyed for storage; a plurality of storage rooms 8 are installed on the vertical shelf 7, and a goods arrival sensor is installed in each storage room 8, and the goods arrival sensor can be set as a beam sensor. When in use, the goods arrival sensor can be used to detect whether the storage room 8 is idle and whether the goods are stored in place in the storage room 8; an information code is pasted on the goods, and a first barcode scanner 1 for scanning the information code is set on the first horizontal conveying device 4 through a door-shaped bracket 10, and the controller is respectively connected to the first barcode scanner 1 and the goods arrival sensor signal.
[0022] Specifically, before use, after the goods are packed on the pallet, the type and quantity information of the goods can be generated into an information code using a barcode generator in the prior art and pasted on the top of the goods; then when the goods are stored, the pallet and the goods can be placed on the first horizontal conveying device 4 together using a forklift or other equipment, and the first horizontal conveying device 4 drives the goods to move into the warehouse until the goods move to the discharge end of the first horizontal conveying device 4, and the first horizontal conveying device 4 stops running. In the process of conveying the goods, the first barcode scanner 1 can scan the information code on the goods to obtain the type and quantity information of the goods, and store it. The cargo is stored in the controller, and then when the pallet is transported by the transport device 3 to transport the cargo to a certain storage room 8, the cargo arrival sensor in the storage room 8 can transmit the specific storage location of the cargo to the controller for in-and-out storage, so that it is convenient to count the specific storage location of the cargo, and when the cargo is subsequently taken, the cargo information can be input through the control panel to find out in which storage room 8 the cargo is specifically stored, so as to facilitate the taking of the cargo by the transport device 3; then after the cargo is taken, the cargo arrival sensor can detect that the storage room 8 is idle, and the controller can delete the cargo information in the storage room 8 stored therein.
[0023] The specific configuration of the handling device 3 is as follows: the handling device 3 includes a bridge crane body that can move horizontally above the vertical shelf 7, and the bridge crane body includes two main beams and end beams, a trolley travel mechanism, etc.; a lifting trolley 31 is slidably connected to the bridge crane body, and a vertically distributed sling frame 32 is installed on the trolley 31. The sling frame 32 runs through the bridge crane body, and the top of the sling frame 32 is rotatably connected to the lifting trolley 31 through a rotating mechanism 33. A fork sling 34 that can be lifted and lowered along the sling frame 32 is also installed on the sling frame 32, so that the fork sling 34 can be lifted and lowered. , can rotate, and can move forward, backward, left and right, so that it is convenient to transport goods in all directions; when in use, the fork lifter 34 can transport the goods by forking the pallet; in addition, the controller is respectively connected with the bridge crane body, the lifting trolley 31, and the rotating mechanism 33 by signal. Specifically, before the first use, the position of the first horizontal conveying device 4 and each storage room 8 can be calibrated and stored in the controller, so that when in use, it is convenient to use the conveying device 3 to transport the goods on the first horizontal conveying device 4 to the storage room 8; at the same time, it is also convenient to use the conveying device 3 to take out the goods in the storage room 8.
[0024] The specific arrangement of the fork lift 34 to be able to be lifted and lowered along the lift frame 32 is as follows: Figure 1 and Figure 2As shown, a lifting mechanism 35 with a steel wire rope is installed on the top of the sling frame 32, and the lifting mechanism 35 is connected to the controller signal. Specifically, the lifting mechanism 35 can be set as a fixed electric hoist; the fork lifter 34 includes a support structure 341 slidably connected to the sling frame 32, the support structure 341 is connected to the steel wire rope of the lifting mechanism 35, and two horizontally opposite fork arms 342 are installed on the support structure 341. Specifically, when in use, when the lifting mechanism 35 reels the steel wire rope, it can drive the fork lifter 34 to slide and rise along the sling frame 32; and when the lifting mechanism 35 unwinds the steel wire rope, the fork lifter 34 can slide and descend along the sling frame 32 under the action of its own gravity.
[0025] The specific configuration of the sliding connection between the support structure 341 and the sling frame 32 is as follows: Figure 2 and Figure 3 As shown, the sling frame 32 includes two guide columns 321 vertically oppositely distributed, and the top of each guide column 321 is rotatably connected to the lifting trolley 31 through a rotating mechanism 33. Specifically, the rotating mechanism 33 includes a slewing bearing 331 and a rotating motor 332. The slewing bearing 331 is an internal gear slewing bearing; the rotating motor 332 is connected to the controller signal, and the rotating motor 332 and the slewing bearing 331 are both installed on the frame of the lifting trolley 31, and the output shaft of the rotating motor 332 is meshed with the internal teeth of the slewing bearing 331 through gears; and the top of the guide column 321 is connected to the inner ring of the slewing bearing 331; when in use, the rotating motor 3 32 can drive the hanger frame 32 to rotate through the slewing bearing 331, so as to drive the fork hanger 34 to rotate; the lifting mechanism 35 is installed on the two guide columns 321, the support structure 341 is located between the two guide columns 321, and a U-shaped movable frame 343 is installed on the side of the support structure 341 close to the guide column 321, and each frame of the U-shaped movable frame 343 is installed with a guide wheel 344 which is rollingly connected to the guide column 321. Specifically, when in use, when the fork hanger 34 is lifted and lowered along the hanger frame 32, the guide wheel 344 cooperates with the guide column 321 to play a guiding role, so as to improve the stability of the fork hanger 34 during the lifting process.
[0026] Further, such as Figures 1 to 3 As shown, a plurality of U-shaped climbing rods 322 equidistantly distributed from top to bottom are installed between the two guide columns 321. The U-shaped climbing rods 322 are located outside the side of the support structure 341 away from the fork arm 342. Specifically, the position of the U-shaped climbing rods 322 does not affect the lifting and lowering of the fork lift 34 along the lift frame 32. By setting up the U-shaped climbing rods 322, it is possible to climb on the lift frame 32 to facilitate the inspection and maintenance of various components on the lift frame 32.
[0027] Further, such as Figure 1As shown, a location information code 9 is pasted on the bottom outside each storage room 8, and a second scanner 2 for scanning the location information code 9 is installed at the bottom of the fork lifter 34. The second scanner 2 is connected to the controller signal. Specifically, when in use, the storage rooms 8 can be numbered in sequence and a location information code 9 can be generated. By scanning the location information code 9, the location information of the storage room 8 can be obtained. In this way, when taking the goods in the storage room 8, after the handling device 3 moves into place, the second scanner 2 can be used to scan the location information code 9, and then the controller can determine whether the handling device 3 has moved to the outside of the storage room 8 in the correct position to avoid accidental taking.
[0028] Further, such as Figure 1 and Figure 4 As shown, a second horizontal conveying device 5 is provided on one side of the first horizontal conveying device 4. Specifically, the second horizontal conveying device 5 can be set as a horizontally distributed roller conveyor and connected to the controller signal. When in use, the transport device 3 can be used to transport the goods in the storage room 8 to the second horizontal conveying device 5, and then when the second horizontal conveying device 5 is started, the pallet and the goods can be transported out of the warehouse until the goods move to the discharge end of the second horizontal conveying device 5, and the second horizontal conveying device 5 stops running; that is, the warehousing and unloading of goods do not interfere with each other, which is convenient for use; in addition, before the first use, the position of the second horizontal conveying device 5 can be calibrated and stored in the controller, so that when in use, the transport device 3 can be used to transport the goods in the storage room 8 to the second horizontal conveying device 5.
[0029] Further, such as Figure 1 and Figure 4 As shown, the second horizontal conveying device 5 is arranged in parallel with the first horizontal conveying device 4, and a third horizontal conveying device 6 is arranged between the discharge end of the second horizontal conveying device 5 and the feed end of the first horizontal conveying device 4. Specifically, the third horizontal conveying device 6 can be set as a horizontally distributed roller conveyor and connected to the controller signal; when in use, when the goods on the pallet are not completely taken away, the goods on the pallet can be transported to the third horizontal conveying device 6 for temporary storage, and then the type and quantity information of the remaining goods can be regenerated using the bar code generator in the prior art. The information code is regenerated and pasted on the top position of the goods. Finally, the third horizontal conveying device 6 can be used to transport the goods to the first horizontal conveying device 4 and put them into storage again.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An intelligent storage system, comprising a pallet, a vertical shelf and a controller with a control panel, wherein the pallet is loaded with goods, and characterized in that: It also includes a first horizontal conveying device and a handling device. A plurality of storage rooms are installed on the vertical shelf. Goods arrival sensors are installed in each of the storage rooms. Information codes are attached to the goods. A first barcode scanner for scanning information codes is mounted on the first horizontal conveying device. The controller is respectively connected to the first barcode scanner and the goods arrival sensor signals. The handling device includes a bridge crane body capable of horizontally moving above a vertical shelf, a lifting trolley being slidably connected to the bridge crane body, a vertically distributed sling frame being installed on the lifting trolley, the sling frame passing through the bridge crane body, and the top of the sling frame being rotatably connected to the lifting trolley through a rotating mechanism, a fork lift capable of being lifted and lowered along the sling frame being also installed on the sling frame, and the controller being respectively connected to the bridge crane body, the lifting trolley and the rotating mechanism by signal.
2. The intelligent storage system according to claim 1, characterized in that: A lifting mechanism with a steel wire rope is installed on the top of the lifting device frame, and the lifting mechanism is connected to the controller signal. The fork lifter includes a support structure slidably connected to the lifting device frame, the support structure is connected to the steel wire rope of the lifting mechanism, and two fork arms arranged horizontally opposite to each other are installed on the support structure.
3. The intelligent storage system according to claim 2, characterized in that: The sling frame includes two guide columns vertically opposite to each other, the top of each guide column is rotatably connected to the lifting trolley through a rotating mechanism, the lifting mechanism is installed on the two guide columns, the support structure is located between the two guide columns, and a U-shaped movable frame is installed on one side of the support structure close to the guide column, and each frame of the U-shaped movable frame is installed with a guide wheel rollingly connected to the guide column.
4. The intelligent storage system according to claim 3, characterized in that: A plurality of U-shaped climbing rods are installed between the two guide columns and are evenly distributed from top to bottom. The U-shaped climbing rods are located outside a side of the support structure away from the fork arm.
5. The intelligent storage system according to claim 1, characterized in that: A location information code is pasted on the bottom outside each storage room, and a second code scanner for scanning the location information code is installed at the bottom of the fork lifter, and the second code scanner is connected to the controller signal.
6. The intelligent storage system according to claim 1, characterized in that: A second horizontal conveying device is disposed on one side of the first horizontal conveying device.
7. The intelligent storage system according to claim 6, characterized in that: The second horizontal conveying device is arranged in parallel with the first horizontal conveying device, and a third horizontal conveying device is arranged between the discharge end of the second horizontal conveying device and the feed end of the first horizontal conveying device.