A PCB plate tray and automatic plate-swinging device for installing a stator

Abstract

The utility model belongs to the field of motor production, and particularly relates to a PCB board tray for installing a stator and an automatic tray-swinging device, the tray includes a tray body, a PCB board for connecting with the stator, a fixing piece is arranged on the tray body, a PCB board mounting position is arranged at the tray body corresponding to the fixing piece, and the PCB board is detachably arranged at the PCB board mounting position through the fixing piece. In the utility model, by installing the PCB board on the PCB board mounting position, and then fixing the position through the fixing piece; when the stator is swung, it can be directly placed on the tray equipped with the PCB board, so as to directly realize the assembly of the stator and the PCB board when swaying, which can effectively improve the processing efficiency of the motor and reduce the production cost during the motor assembly process.

Description

Technical Field

[0001] The utility model belongs to the field of motor production, and particularly relates to a PCB plate material tray for installing a stator. Background Art

[0002] Today, with the increasing degree of automation, the requirements for the efficiency of single equipment and the entire automated production line are further improved. In the existing technology, after the stator is wound and tinned, it can be automatically plated, and the stator after plated can be transported and stored for the next process of installation on the PCB board.

[0003] For example, an automatic tray placing machine disclosed in a prior patent (application number CN202121410148.4) includes a frame, a stator tray placing mechanism for grabbing the stator and placing it on a tray, a first tray placing mechanism for placing the tray equipped with the stator, and a tray transport mechanism for transporting the tray; the frame is provided with a stator placement position for placing the stator, the stator tray placing mechanism corresponds to the position of the stator placement position, and the stator tray placing mechanism and the first tray placing mechanism both correspond to the position of the tray transport mechanism, so that when the tray transport mechanism drives the tray to move, the process of placing the stator on the tray and placing the tray after the tray placing is completed. The stator can be placed on the tray by the tray placing machine, and then the tray with the stator placed can be transported or stored for the next step of installing it on the PCB board; however, this process will undoubtedly make the motor processing efficiency lower, and also requires equipment for assembling the stator with the PCB, which is more expensive. Utility Model Content

[0004] In order to solve the above problems, the purpose of the utility model is to provide a PCB plate material tray for installing a stator, on which a PCB board can be installed, so that the stator can be directly connected to the PCB board when the plate is swinging, so as to improve the processing efficiency of the motor and reduce the production cost.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows.

[0006] A PCB board tray for installing a stator, characterized in that the tray comprises a tray body and a PCB board for connecting to the stator, the tray body is provided with a fixing piece, a PCB board mounting position is provided at a position of the tray body corresponding to the fixing piece, and the PCB board is detachably arranged at the PCB board mounting position through the fixing piece.

[0007] In the material tray, the PCB board is installed on the PCB board installation position and then fixed in position by a fixing piece; when the stator is placed on the tray, it can be directly placed on the material tray with the PCB board, so that the stator and the PCB board can be assembled directly when the tray is placed, which can effectively improve the processing efficiency of the motor and reduce the production cost during the motor assembly process.

[0008] Furthermore, the PCB board is provided with mounting holes corresponding to the stator pins, and the PCB board mounting position is provided with avoidance grooves at the mounting holes corresponding to the mounting holes. When the stator is in the plate, its pins are aligned with the mounting holes of the PCB board and inserted into the mounting holes, and the avoidance grooves avoid the stator pins at this time to avoid damage to the stator pins.

[0009] Furthermore, the PCB board includes a plurality of PCB board units for connecting with the stator, and the PCB board units are all provided with the mounting holes. The PCB board includes the arrangement of a plurality of PCB board units, so that a plurality of stators can be placed and installed on the PCB board at the same time to complete the assembly of a plurality of stators and PCB board units. In the subsequent processing process, the PCB board equipped with a plurality of stators can disconnect the plurality of PCB board units through an external device to form a plurality of groups of stators and PCB board units semi-finished products to be further processed.

[0010] Furthermore, the PCB board is provided with a positioning hole, and the PCB board installation position is provided with a positioning protrusion adapted to the positioning hole. The positioning hole and the positioning protrusion cooperate so that the position of the PCB board can be more accurate when it is installed.

[0011] Furthermore, the PCB board installation position is a PCB board installation groove set on the material tray body; the fixing piece is movably or detachably set on the material tray body to correspond to the PCB board installation groove. The PCB board installation position is a PCB board installation groove, which cooperates with the fixing piece to make the position of the PCB board more stable after installation.

[0012] Furthermore, the tray body is also provided with a disassembly slot for conveniently removing the PCB board, and the disassembly slot is arranged on the side of the PCB board installation slot to be connected with the PCB board installation slot. The disassembly slot is arranged to facilitate workers to remove the PCB board from the PCB board installation slot by fingers.

[0013] Furthermore, a stacking frame for stacking the trays is provided on the tray body, a stacking slot is formed in the stacking frame, the fixing member and the PCB board mounting position are both provided in the stacking slot, and the height of the fixing member and the height of the stator on the PCB board are both lower than the height of the stacking frame. The stacking frame can realize stacking of multiple trays without affecting the stator installed in the tray.

[0014] An automatic plate-staggering device, characterized in that the automatic plate-staggering device comprises:

[0015] Feed tray;

[0016] A stator conveying mechanism for conveying the stator;

[0017] A tray conveying mechanism for conveying the tray, wherein the tray conveying mechanism is arranged in parallel with the stator conveying mechanism;

[0018] The stator clamping mechanism includes a clamping component for clamping the stator, a rotating component for driving the clamping component to rotate, and a two-axis driving component for driving the rotating component to move in the up and down directions and the lateral directions. The clamping component is arranged on the rotating component, and the rotating component is arranged on the two-axis driving component. The clamping component on the rotating component is driven by the two-axis driving component to correspond to the positions of the stator conveying mechanism and the tray conveying mechanism respectively.

[0019] In the automatic tray placing device, the stator is transported by the stator conveying mechanism, the two-axis driving assembly drives the clamping assembly to clamp the stator transported by the stator conveying mechanism, and the posture of the stator on the clamping assembly is adjusted by the rotating assembly to place the stator on the tray conveyed by the tray conveying mechanism, so as to realize the tray loading of the stator.

[0020] Furthermore, the automatic tray-swinging device also includes a storage mechanism for stacking trays equipped with stators, and one end of the tray conveying mechanism extends into the storage mechanism to stack trays equipped with workpieces in the storage mechanism. The arrangement of the storage mechanism enables the device to transport and stack trays after the stator is swung, which can reduce the labor cost of manual stacking.

[0021] Furthermore, the automatic tray placement device also includes a tray storage mechanism for stacking empty trays, and the other end of the tray conveying mechanism extends into the tray storage mechanism to transport the empty trays stacked in the tray storage mechanism. The arrangement of the tray storage mechanism enables the placement of the empty trays on the tray conveying mechanism to be performed without manual operation, which can effectively reduce labor costs and improve efficiency.

[0022] The beneficial effect of the utility model lies in that, in the material tray, the PCB board is installed on the PCB board installation position and then fixed in position by a fixing piece; when the stator is placed on the tray, it can be directly placed on the material tray with the PCB board, so that the stator and the PCB board can be assembled directly when the tray is placed, which can effectively improve the processing efficiency of the motor and reduce the production cost during the motor assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the material tray.

[0024] Figure 2 This is an exploded view of the tray.

[0025] Figure 3 It is a structural schematic diagram of an automatic plate placing device. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0027] See also Figure 1-2 The present embodiment provides a PCB board tray 1 for installing a stator, the tray 1 includes a tray body 11 and a PCB board 12 for connecting to the stator, a fixing piece 13 is arranged on the tray body 11, a PCB board installation position 111 is arranged at the tray body 11 corresponding to the fixing piece 13, and the PCB board 12 is detachably arranged at the PCB board installation position 111 through the fixing piece 13.

[0028] In this embodiment, the PCB board 12 is provided with mounting holes 121 corresponding to the stator pins, and the PCB board mounting position 111 is provided with avoidance grooves 112 at the mounting holes corresponding to the mounting holes.

[0029] In this embodiment, the PCB board 12 includes a plurality of PCB board units 122 for connecting to the stator, and each of the PCB board units 122 is provided with a mounting hole 121 .

[0030] In this embodiment, a positioning hole 123 is provided on the PCB board 12 , and a positioning protrusion 113 adapted to the positioning hole 123 is provided on the PCB board mounting position 111 .

[0031] In this embodiment, the PCB board installation position 111 is a PCB board installation groove set on the tray body 11; the fixing member 13 is movably or detachably set on the tray body 11 to correspond to the PCB board installation groove. When the fixing member 13 is detachably set on the tray body 11, the PCB board is fixed or loosened by disassembling the fixing member 13; when the fixing member 13 is movably set on the tray body 11, the PCB board is fixed or loosened by the movable fixing member 13; the implementation principles of the above two methods are existing technologies.

[0032] In this embodiment, a disassembly slot 114 for conveniently removing the PCB board is further provided on the tray body 11 , and the disassembly slot 114 is arranged on the side of the PCB board installation slot to be connected with the PCB board installation slot.

[0033] In this embodiment, a stacking frame 115 for stacking material trays is provided on the material tray body 11, and a stacking groove 116 is formed in the stacking frame 115. The fixing member 13 and the PCB board mounting position 111 are both arranged in the stacking groove 116, and the height of the fixing member 13 and the height of the stator on the PCB board 12 are both lower than the height of the stacking frame 115.

[0034] See also Figure 1-3 The present embodiment provides an automatic plate-staggering device, characterized in that the automatic plate-staggering device comprises:

[0035] Feed tray 1;

[0036] A stator conveying mechanism 2 for conveying the stator;

[0037] A tray conveying mechanism 3 for conveying the tray, the tray conveying mechanism 3 is arranged in parallel with the stator conveying mechanism 2;

[0038] The stator clamping mechanism 4 includes a clamping component 41 for clamping the stator, a rotating component 42 for driving the clamping component 41 to rotate, and a two-axis driving component 43 for driving the rotating component 42 to move in the up-down and lateral directions. The clamping component 41 is arranged on the rotating component 42, and the rotating component 42 is arranged on the two-axis driving component 43. The clamping component 41 on the rotating component 42 is driven by the two-axis driving component 43 to correspond to the positions of the stator conveying mechanism 2 and the tray conveying mechanism 3 respectively.

[0039] Specifically, the clamping assembly 41 is an existing clamping cylinder for clamping the stator; the rotating assembly 42 is an existing motor structure for driving the clamping assembly 41 to rotate; the two-axis driving assembly 43 is an existing driving structure composed of two groups of motor structures, which is used to drive the rotating assembly 42 to move on the X and Y axes, and then drive the clamping assembly 41 to move on the X and Y axes.

[0040] In this embodiment, the automatic tray arrangement device further includes a storage mechanism 5 for stacking trays equipped with stators, and one end of the tray conveying mechanism 3 extends into the storage mechanism 5 to stack the trays 1 equipped with workpieces in the storage mechanism 5.

[0041] In this embodiment, the automatic tray arrangement device also includes a tray storage mechanism 6 on which empty trays 1 are stacked, and the other end of the tray conveying mechanism 3 extends into the tray storage mechanism 6 to transport the empty trays 1 stacked in the tray storage mechanism 6.

[0042] Specifically, the stator conveying mechanism 2, the tray conveying mechanism 3, the material storage mechanism 5, and the tray storage mechanism 6 in the utility model are prior arts, and may be substantially equivalent to the stator conveying mechanism, the tray conveying mechanism, the material storage mechanism, and the tray storage mechanism of a prior patented automatic tray placing device (application number 2023226372645).

[0043] The device also includes a frame 7, on which the stator conveying mechanism 2, the tray conveying mechanism 3, the stator clamping mechanism 4, the material storage mechanism 5, and the tray storage mechanism 6 are all arranged.

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A PCB plate tray for mounting a stator, characterized in that: The material tray includes a material tray body and a PCB board connected to a stator. The material tray body is provided with a fixing piece. A PCB board mounting position is provided at a location of the material tray body corresponding to the fixing piece. The PCB board is detachably arranged at the PCB board mounting position through the fixing piece.

2. A PCB plate tray for mounting a stator according to claim 1, characterized in that: The PCB board is provided with mounting holes corresponding to the stator pins, and the PCB board mounting position corresponding to the mounting hole is provided with an avoidance groove.

3. A PCB plate tray for mounting a stator according to claim 2, characterized in that: The PCB board includes a plurality of PCB board units for connecting with the stator, and the mounting holes are all arranged on the PCB board units.

4. The PCB plate tray for mounting a stator according to claim 1, characterized in that: The PCB board is provided with a positioning hole, and the PCB board mounting position is provided with a positioning protrusion adapted to the positioning hole.

5. The PCB plate tray for mounting a stator according to claim 1, characterized in that: The PCB board installation position is a PCB board installation groove arranged on the material tray body; the fixing piece is movably or detachably arranged on the material tray body to correspond to the PCB board installation groove.

6. The PCB plate tray for mounting a stator according to claim 5, characterized in that: The tray body is also provided with a disassembly slot for conveniently removing the PCB board, and the disassembly slot is arranged on the side of the PCB board installation slot to be connected with the PCB board installation slot.

7. The PCB plate tray for mounting a stator according to claim 1, characterized in that: A stacking frame for stacking material trays is provided on the tray body, a stacking groove is formed in the stacking frame, the fixing member and the PCB board mounting position are both arranged in the stacking groove, and the height of the fixing member and the height of the stator on the PCB board are both lower than the height of the stacking frame.

8. An automatic plate-stirring device, characterized in that: The automatic plate placing device comprises: The tray according to any one of claims 1 to 7; A stator conveying mechanism for conveying the stator; A tray conveying mechanism for conveying the tray, wherein the tray conveying mechanism is arranged in parallel with the stator conveying mechanism; The stator clamping mechanism includes a clamping component for clamping the stator, a rotating component for driving the clamping component to rotate, and a two-axis driving component for driving the rotating component to move in the up and down directions and the lateral directions. The clamping component is arranged on the rotating component, and the rotating component is arranged on the two-axis driving component. The clamping component on the rotating component is driven by the two-axis driving component to correspond to the positions of the stator conveying mechanism and the tray conveying mechanism respectively.

9. The automatic dish arrangement device according to claim 8, characterized in that: The automatic tray-staggering device also includes a material storage mechanism for stacking trays equipped with stators, and one end of the tray conveying mechanism extends into the material storage mechanism to stack the trays equipped with workpieces in the material storage mechanism.

10. The automatic dish arrangement device according to claim 9, characterized in that: The automatic tray arrangement device also includes a tray storage mechanism on which empty trays are stacked, and the other end of the tray conveying mechanism extends into the tray storage mechanism to transport the empty trays stacked in the tray storage mechanism.

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