Lime kiln feeding device
By designing a feeding device including a rolling roller and a vibrating plate on the lime kiln, the problem of kiln bias caused by uneven feeding in the lime kiln is solved, and the materials are uniformly crushed and sprinkled into the kiln is achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202421486092.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the vertical production process of lime kilns, uneven downward feeding can easily lead to a kiln bias, resulting in quicklime, overburned lime, limestone and unburned coke, seriously affecting product quality.
A lime kiln loading device is designed, including a mounting plate, a mixing plate, a top cover, a drive motor and a crushing assembly installed above the kiln. By driving the boss to rotate the rolling roller, the material is crushed and mixed, and the material is evenly sprinkled into the kiln through the sprinkler pipe. At the same time, the forward and backward movement of the vibration plate can improve the uniformity of the spreading material.
Through the action of the crushing assembly, the material is fully crushed and mixed before falling. The rotation of the sprinkler pipe ensures that the material is evenly spread into the kiln, avoiding the situation of being deviated from the kiln and improving product quality. The design of the vibrating plate further improves the uniformity of the spreading material.
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Figure CN222729042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lime kilns, in particular to a lime kiln feeding device. Background Art
[0002] A lime kiln is a building or equipment used to produce lime. It can be decomposed into carbon dioxide and calcium oxide by burning. The produced calcium oxide is called quicklime. Quicklime is an important building material and is widely used in the manufacture of cement, bricks, coatings, fertilizers, chemicals and other products. There are many types of lime kilns. In the production process of common vertical lime kilns, it is necessary to feed materials from the top downward for calcination. If the feeding is uneven, the lime kiln will be biased, resulting in not only quicklime and overburned lime in the product, but also limestone and unburned coke, which seriously affects the product quality.
[0003] After searching, the Chinese patent publication number CN216282793U discloses a lime kiln feeding device for lime processing, including a support, a feed hopper is provided above the support, a bracket is provided at the bottom end of the feed hopper, the bracket is fixed to the support, a feeding pipe is connected to the bottom end of the feed hopper, the feeding pipe is inclined, a spiral feeding device is provided in the feeding pipe, the low end of the feeding pipe is connected to the bottom end of the feed hopper, and the high end of the feeding pipe is connected to a bulk material pipe.
[0004] In view of the problem in the above technology that the spreading pipe is located on one side of the spreader, a large amount of raw materials will fall directly on one side of the spreading pipe during the spreading process, resulting in uneven falling of the materials, which in turn leads to the problem of kiln deviation; therefore, a lime kiln feeding device is proposed. Utility Model Content
[0005] In view of this, the embodiments of the present utility model hope to provide a lime kiln feeding device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the embodiment of the utility model is achieved as follows: it includes a mounting plate installed above the kiln mouth, a mixing plate is fixedly connected to one side of the mounting plate, a top cover is fixedly connected above the mixing plate, a driving motor is fixedly connected above the top cover, a driving shaft is fixedly connected to the power output end of the driving motor, a crushing assembly is fixedly connected to one end of the driving shaft, a spreading pipe is fixedly connected to the bottom of the driving shaft, and a discharge plate is fixedly connected to one end of the spreading pipe.
[0007] In some embodiments, the crushing assembly includes a downward pressure spring, a driving boss, a rotating ring and a crushing roller, wherein one end of the driving boss is fixedly connected to the driving shaft, one end of the rotating ring is slidably connected to the driving boss, one end of the crushing roller is rotatably connected to the rotating ring, one end of the downward pressure spring is rotatably connected to the top cover, and the other end of the downward pressure spring is fixedly connected to the rotating ring.
[0008] In some embodiments, a feed discharge port is opened at one end of the top cover, and a plurality of screening slots are opened at the other end of the mixing plate. A gear ring is fixedly connected to one side of the top cover, a driving gear is meshed at one end of the gear ring, and one end of the driving gear is fixedly connected to the rolling roller.
[0009] In some embodiments, a material receiving funnel is fixedly connected below the sub-screening slot, one end of the material receiving funnel is fixedly connected to a material discharge sleeve, and one end of the material discharge sleeve is rotatably connected to the driving shaft and the material spreading pipe.
[0010] In some embodiments, a vibration plate is slidably connected above the blanking plate, and a return spring and a support rod are fixedly connected at both ends of the vibration plate, and a roller is rotatably connected to one end of the support rod.
[0011] In some embodiments, a plurality of extrusion bosses are fixedly connected to the inner side of the kiln mouth, and limiting baffles are fixedly connected to both sides of the extrusion bosses.
[0012] In some embodiments, a mixing baffle is fixedly connected to one end of the mixing plate.
[0013] In some embodiments, a material lifting component is fixedly connected above the discharge port, one end of the material lifting component is fixedly connected to a material receiving frame, and one end of the material receiving frame is fixedly connected to a crushing component.
[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0015] 1. A lime kiln feeding device, which drives the rolling roller on one side to rotate by driving the boss to further crush and mix the materials above the mixing plate, and then the materials fall from one side of the mixing plate to the spreading pipe, and the spreading pipe can rotate with the driving shaft to evenly spread the crushed and mixed materials into the kiln.
[0016] 2. A lime kiln feeding device, which allows the material falling on the top of the vibrating plate to be evenly scattered by moving the vibrating plate back and forth, thereby improving the uniformity of material spreading.
[0017] 3. A lime kiln feeding device, with a discharge port located on the opposite side of the screening slot, allows the material to be at least squeezed and crushed by a rolling roller before falling, and the driving gear can cooperate with the gear ring to allow the rolling roller to rotate to improve the crushing effect.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is the main structural diagram of the utility model;
[0021] Figure 2 It is a cross-sectional structural diagram of the utility model;
[0022] Figure 3 This is a structural diagram of the upper side of the mixing plate of the utility model;
[0023] Figure 4 This is a structural diagram of the lower side of the mixing plate of the utility model;
[0024] Figure 5 This is a cross-sectional structural diagram of the material spreading pipe of the utility model.
[0025] Reference numerals:
[0026] 1. Kiln mouth; 2. Mounting plate; 3. Top cover; 4. Driving motor; 5. Material lifting parts; 6. Crushing parts; 7. Material receiving frame; 8. Mixing plate; 9. Material discharge port; 10. Screening slot; 11. Rolling roller; 12. Driving gear; 13. Driving shaft; 14. Mixing baffle; 15. Gear ring; 16. Rotating ring; 17. Driving boss; 18. Pressing spring; 19. Material receiving funnel; 20. Material discharge sleeve; 21. Spreading pipe; 22. Material discharge plate; 23. Vibrating plate; 24. Reset spring; 25. Support rod; 26. Roller; 27. Extrusion boss; 28. Limit baffle. DETAILED DESCRIPTION
[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0029] Embodiment 1:
[0030] like Figure 1-5 As shown, a lime kiln feeding device comprises a mounting plate 2 mounted above a kiln mouth 1, a mixing plate 8 is fixedly connected to one side of the mounting plate 2, a top cover 3 is fixedly connected above the mixing plate 8, a driving motor 4 is fixedly connected above the top cover 3, a driving shaft 13 is fixedly connected to the power output end of the driving motor 4, a crushing assembly is fixedly connected to one end of the driving shaft 13, a spreading pipe 21 is fixedly connected to the bottom of the driving shaft 13, and a discharge plate 22 is fixedly connected to one end of the spreading pipe 21;
[0031] The crushing assembly includes a downward pressure spring 18, a driving boss 17, a rotating collar 16 and a crushing roller 11, wherein one end of the driving boss 17 is fixedly connected to the driving shaft 13, one end of the rotating collar 16 is slidably connected to the driving boss 17, one end of the crushing roller 11 is rotatably connected to the rotating collar 16, one end of the downward pressure spring 18 is rotatably connected to the top cover 3, and the other end of the downward pressure spring 18 is fixedly connected to the rotating collar 16;
[0032] When loading, limestone mixed with coke is put into the top cover 3 from one side and falls onto the mixing plate 8. At this time, the driving motor 4 works to drive the driving shaft 13 to rotate, and the driving boss 17 drives the rolling roller 11 on one side to rotate while further crushing and mixing the material above the mixing plate 8. Then the material falls from one side of the mixing plate 8 to the spreading pipe 21. The spreading pipe 21 can rotate with the driving shaft 13 to evenly spread the material into the kiln. The unloading plate 22 is an elongated rectangle, and the crushed and mixed material can be more evenly spread into the kiln to prevent the kiln from being biased.
[0033] In this embodiment, a feed opening 9 is provided at one end of the top cover 3, a plurality of screening slots 10 are provided at the other end of the mixing plate 8, a gear ring 15 is fixedly connected to one side of the top cover 3, a driving gear 12 is meshed at one end of the gear ring 15, and one end of the driving gear 12 is fixedly connected to the rolling roller 11;
[0034] The material discharge port 9 is located on the opposite side of the screening slot 10, so that the material can be at least squeezed and crushed by the crushing roller 11 before falling. The driving gear 12 can cooperate with the gear ring 15 to allow the crushing roller 11 to rotate to improve the crushing effect.
[0035] In this embodiment, a material receiving funnel 19 is fixedly connected below the screening trough 10, and a material discharge sleeve 20 is fixedly connected to one end of the material receiving funnel 19. One end of the material discharge sleeve 20 is rotatably connected to the driving shaft 13 and the material spreading pipe 21. The bottom of the material discharge sleeve 20 has a groove, which can receive the falling material and pass it to the material spreading pipe 21.
[0036] In this embodiment, a vibration plate 23 is slidably connected above the blanking plate 22, and a return spring 24 and a support rod 25 are fixedly connected at both ends of the vibration plate 23, and a roller 26 is rotatably connected at one end of the support rod 25;
[0037] A plurality of extrusion bosses 27 are fixedly connected to the inner side of the kiln mouth 1, and limited baffles 28 are fixedly connected to both sides of the extrusion bosses 27;
[0038] As the unloading plate 22 rotates following the driving shaft 13, the roller 26 at one end of the upper vibration plate 23 will move due to the fit with the extrusion boss 27, allowing the vibration plate 23 to move back and forth, thereby allowing the material falling onto the top of the vibration plate 23 to be evenly scattered, thereby improving the uniformity of material spreading. At the same time, the repeated staggering of the openings of the vibration plate 23 and the unloading plate 22 can further crush larger particles, and the limit baffle 28 can prevent the roller 26 from running off track.
[0039] In this embodiment: when loading, limestone mixed with coke is put into the top cover 3 from one side and falls onto the mixing plate 8. At this time, the driving motor 4 works to drive the driving shaft 13 to rotate, and the rolling roller 11 on one side is driven by the driving boss 17 to rotate, and the material above the mixing plate 8 is further crushed and mixed. Then the material falls from one side of the mixing plate 8 to the spreading pipe 21. The spreading pipe 21 can rotate with the driving shaft 13 to evenly spread the material into the kiln, and the unloading plate 22 is an elongated rectangle, and the crushed and mixed material can be more evenly spread into the kiln to prevent the kiln from being biased.
[0040] The material discharge port 9 is located on the opposite side of the screening slot 10, so that the material can be at least squeezed and crushed by the crushing roller 11 before falling. The driving gear 12 can cooperate with the gear ring 15 to allow the crushing roller 11 to rotate to improve the crushing effect;
[0041] As the unloading plate 22 rotates following the driving shaft 13, the roller 26 at one end of the upper vibration plate 23 will move due to the fit with the extrusion boss 27, allowing the vibration plate 23 to move back and forth, thereby allowing the material falling onto the top of the vibration plate 23 to be evenly scattered, thereby improving the uniformity of material spreading. At the same time, the repeated staggering of the openings of the vibration plate 23 and the unloading plate 22 can further crush larger particles, and the limit baffle 28 can prevent the roller 26 from running off track.
[0042] Embodiment 2:
[0043] A lime kiln feeding device, this embodiment makes the following improvements on the basis of embodiment 1, such as Figure 1-5 As shown,
[0044] In this embodiment, a mixing baffle 14 is fixedly connected to one end of the mixing plate 8. The mixing baffle 14 is an annular baffle with inclined sides, which can prevent materials from piling up at the edge.
[0045] In this embodiment, a material lifting component 5 is fixedly connected above the material discharge port 9, one end of the material lifting component 5 is fixedly connected to a material receiving frame 7, and one end of the material receiving frame 7 is fixedly connected to a crushing component 6;
[0046] The material lifting component 5 is preferably an electric auger that can lift the material to a high place from the material receiving frame 7 below, and the crushing component 6 can perform initial crushing on large pieces of material for subsequent rolling.
[0047] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A lime kiln feeding device, comprising a mounting plate (2) mounted above a kiln opening (1), characterized in that: A mixing plate (8) is fixedly connected to one side of the mounting plate (2), a top cover (3) is fixedly connected above the mixing plate (8), a driving motor (4) is fixedly connected above the top cover (3), a driving shaft (13) is fixedly connected to the power output end of the driving motor (4), a crushing assembly is fixedly connected to one end of the driving shaft (13), a material spreading pipe (21) is fixedly connected to the bottom of the driving shaft (13), and a material discharging plate (22) is fixedly connected to one end of the material spreading pipe (21).
2. A lime kiln feeding device according to claim 1, characterized in that: The crushing assembly comprises a downward pressure spring (18), a driving boss (17), a rotating collar (16) and a crushing roller (11); one end of the driving boss (17) is fixedly connected to the driving shaft (13); one end of the rotating collar (16) is slidably connected to the driving boss (17); one end of the crushing roller (11) is rotatably connected to the rotating collar (16); one end of the downward pressure spring (18) is rotatably connected to the top cover (3); and the other end of the downward pressure spring (18) is fixedly connected to the rotating collar (16).
3. A lime kiln feeding device according to claim 2, characterized in that: A material discharge port (9) is formed at one end of the top cover (3), a plurality of screening slots (10) are formed at the other end of the mixing plate (8), a gear ring (15) is fixedly connected to one side of the top cover (3), a driving gear (12) is meshed at one end of the gear ring (15), and one end of the driving gear (12) is fixedly connected to the rolling roller (11).
4. A lime kiln feeding device according to claim 3, characterized in that: A material receiving funnel (19) is fixedly connected below the screening tank (10), one end of the material receiving funnel (19) is fixedly connected to a material discharge sleeve (20), and one end of the material discharge sleeve (20) is rotatably connected to the driving shaft (13) and the material spreading pipe (21).
5. A lime kiln feeding device according to claim 2, characterized in that: A vibration plate (23) is slidably connected above the blanking plate (22), and a return spring (24) and a support rod (25) are fixedly connected at both ends of the vibration plate (23), and a roller (26) is rotatably connected at one end of the support rod (25).
6. A lime kiln feeding device according to claim 1, characterized in that: A plurality of extrusion bosses (27) are fixedly connected to the inner side of the kiln mouth (1), and limiting baffles (28) are fixedly connected to both sides of the extrusion bosses (27).
7. A lime kiln feeding device according to claim 6, characterized in that: A mixing baffle (14) is fixedly connected to one end of the mixing plate (8).
8. A lime kiln feeding device according to claim 3, characterized in that: A material lifting component (5) is fixedly connected above the material discharge port (9), one end of the material lifting component (5) is fixedly connected to a material receiving frame (7), and one end of the material receiving frame (7) is fixedly connected to a crushing component (6).
Citation Information
Patent Citations
Lime kiln feeding device for lime processing
CN216282793U