Pipe laying device

By designing a pipeline laying device with a motor-driven worm and gear system, the problems of cumbersome pipeline alignment and high labor consumption in the prior art are solved, and fast alignment and efficient construction are achieved.

CN222729305UActive Publication Date: 2025-04-08陕西燃气集团工程有限公司
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Patent Information

Application Number
CN202421239691.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-08
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the existing thermal pipeline laying technology, the pipeline alignment is complicated, labor consumption is high, and the alignment efficiency is low, which affects the construction speed.

Method used

A pipe laying device is designed, including a base plate, a moving mechanism and an adjustment mechanism. The worm and gear system are driven by a motor, so that the moving frame and push plate can be moved and adjusted quickly, achieving rapid alignment of the ends of the pipe.

Benefits of technology

The device can significantly save manpower, improve pipe alignment speed and construction efficiency, and is suitable for pipe alignment of various heights through adjustment mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline laying device, comprising a base plate, a control module and a battery are fixedly installed on both sides of the top of the base plate, the battery is electrically connected to the control module, a support seat is fixedly installed in the middle of the top of the base plate, and a moving mechanism is installed on the top of the base plate; the moving mechanism comprises a motor, a moving frame, a worm, a mounting plate, a gear, a worm wheel and a rack, the mounting plate is fixedly installed in the middle of the top of the base plate, and a worm wheel is rotatably installed on the side of the upper end of the mounting plate. The pipeline laying device can quickly align the end of the thermal pipeline with another pipeline, and during the alignment process, the staff does not need to work hard to push the pipeline to move, which can effectively save the staff's physical strength, and the entire pushing process is driven by the motor, so that the distance of pipeline displacement is controllable, the pipeline alignment speed is fast, and the speed of pipeline laying construction can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline laying, in particular to a pipeline laying device. Background Art

[0002] Pipeline laying refers to the process of installing a pipeline system underground or on the surface. These pipelines can be used to transport various fluids, such as water, natural gas, oil, chemicals, etc. Thermal pipelines are a type of pipeline system used to transport thermal energy (hot water, steam, etc.). This type of pipeline system is usually used for heat supply, heating or heat energy transportation in industrial production. At present, when laying thermal pipelines, the pipelines are usually hoisted into the excavated foundation pit by a crane, and the pipelines are aligned and welded. During alignment, multiple people are used to push or pry with crowbars to shift the pipelines to align them. Since the pipelines are heavy, a lot of manpower is required during alignment, and the displacement distance of the pipelines cannot be controlled during manual adjustment of alignment, resulting in cumbersome pipeline alignment and low alignment efficiency, which will affect the construction speed of pipeline laying. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model discloses a pipeline laying device, which adopts a technical solution comprising a bottom plate, a control module and a battery are fixedly installed on both sides of the top of the bottom plate, the battery is electrically connected to the control module, a support seat is fixedly installed in the middle of the top of the bottom plate, and a moving mechanism is installed on the top of the bottom plate;

[0004] The moving mechanism includes a motor, a moving frame, a worm, a mounting plate, a gear, a worm wheel and a rack, wherein the mounting plate is fixedly mounted on the middle part of the top of the base plate, a worm wheel is rotatably mounted on the side surface of the upper end of the mounting plate, an axis of the worm wheel end surface passes through a through hole on the side surface of the mounting plate and is fixedly connected to the middle part of the gear end surface, the moving frame is slidably mounted in a groove on the top of the support seat, a rack is fixedly mounted on the bottom of the moving frame, the rack is meshed with the gear, the motor is fixedly mounted on one side of the top of the base plate, the output shaft of the motor is fixedly connected to one end of the worm, the worm is meshed with the worm wheel, the motor is electrically connected to the control module, and an adjustment mechanism is mounted on the top of the moving frame;

[0005] The adjusting mechanism comprises a push plate, an adjusting plate, a positioning pin, a guide rod and a screw, one end of the screw rod is rotatably connected to the top of one end of the moving frame, one end of the screw rod passes through a screw hole at the bottom of one end of one of the adjusting plates, one end of the guide rod is fixedly connected to the top of one end of the moving frame, the upper end of the guide rod passes through a sliding hole at the bottom of one end of one of the adjusting plates, two positioning pins are inserted in the two pin holes at the top of the two adjusting plates, the adjusting plate is L-shaped, and the other ends of the two adjusting plates are respectively fixedly connected to the sides of two arc-shaped push plates.

[0006] As a preferred technical solution of the utility model, the upper end of the screw is fixedly connected to the middle part of the bottom of the hand wheel.

[0007] As a preferred technical solution of the utility model, a rubber pad is fixedly installed on the arc surface of the push plate.

[0008] As a preferred technical solution of the utility model, universal wheels are fixedly installed at the four corners of the bottom of the base plate, and a U-shaped push rod is fixedly installed on one side of the top of the base plate.

[0009] As a preferred technical solution of the utility model, an L-shaped positioning plate is fixedly installed in the middle of the top of the base plate, and first steel balls are rotatably installed in several spherical grooves at the bottom of the upper end of the positioning plate, and the first steel balls are in contact with the top of the movable frame.

[0010] As a preferred technical solution of the utility model, second steel balls are rotatably installed in a plurality of spherical grooves at the bottom of the groove on the support seat, and the side surfaces of the second steel balls are in contact with the bottom of the moving frame.

[0011] The beneficial effects of the utility model are as follows: the utility model drives the worm to rotate through a motor, so that the worm drives the worm wheel to rotate, so that the worm wheel drives the gear to rotate, so that the gear drives the rack and the moving frame to move, so that the moving frame drives the adjusting plate and the push plate to move, so that the push plate pushes the end of the thermal pipeline to move, so that the end of the thermal pipeline can be quickly aligned with another pipeline, and during the alignment process, the staff does not need to push the pipeline to move with effort, which can effectively save the staff's physical strength, and the entire pushing process is driven by the motor, so that the distance of the pipeline displacement is controllable, the pipeline alignment speed is fast, and the speed of pipeline laying construction can be effectively improved. The adjustment is driven by the screw The plate moves, so that the height of the adjustment plate and the push plate can be adjusted, so that the push plate can be suitable for the alignment of pipelines of various heights. The hand wheel allows people to easily push the screw to rotate, which is convenient for adjusting the height of the push plate. The rubber pad can provide protection for the thermal pipeline to prevent the push plate from damaging the insulation layer on the surface of the thermal pipeline. The push rod allows people to easily push the bottom plate to rotate the universal wheel, which is convenient for the movement of the entire pipeline laying device. The positioning plate can be used to position the moving frame to prevent it from tilting when moving, and the first steel ball and the second steel ball can reduce the friction between the moving frame and the positioning plate and the support seat, thereby improving the smoothness of the moving frame when moving. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0014] Figure 3It is a schematic diagram of the side structure of the utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the adjustment plate of the utility model.

[0016] In the figure: 1 bottom plate, 2 control module, 3 battery, 4 support seat, 5 moving mechanism, 51 motor, 52 moving frame, 53 worm, 54 mounting plate, 55 gear, 56 worm wheel, 57 rack, 6 adjustment mechanism, 61 push plate, 62 adjustment plate, 63 positioning pin, 64 guide rod, 65 screw, 7 hand wheel, 8 rubber pad, 9 universal wheel, 10 push rod, 11 positioning plate, 12 first steel ball, 13 second steel ball. DETAILED DESCRIPTION

[0017] Example 1

[0018] like Figures 1 to 4 As shown, the utility model discloses a pipeline laying device, which adopts a technical solution, including a bottom plate 1, a control module 2 and a battery 3 are fixedly installed on both sides of the top of the bottom plate 1, the battery 3 is electrically connected to the control module 2, a support seat 4 is fixedly installed in the middle of the top of the bottom plate 1, a moving mechanism 5 is installed on the top of the bottom plate 1, universal wheels 9 are fixedly installed at the four corners of the bottom of the bottom plate 1, and a U-shaped push rod 10 is fixedly installed on one side of the top of the bottom plate 1, and people can easily push the bottom plate 1 through the push rod 10 to rotate the universal wheel 9, so as to facilitate the movement of the entire pipeline laying device;

[0019] The moving mechanism 5 includes a motor 51, a moving frame 52, a worm 53, a mounting plate 54, a gear 55, a worm wheel 56 and a rack 57. The mounting plate 54 is fixedly mounted in the middle of the top of the base plate 1. The side surface of the upper end of the mounting plate 54 is rotatably mounted with a worm wheel 56. The shaft of the end surface of the worm wheel 56 passes through the through hole on the side surface of the mounting plate 54 and is fixedly connected to the middle of the end surface of the gear 55. The moving frame 52 is slidably mounted in the groove at the top of the support seat 4. The bottom of the moving frame 52 is fixedly mounted with a rack 57. The middle of the top of the base plate 1 is fixedly mounted. An L-shaped positioning plate 11 is fixedly installed, and a first steel ball 12 is rotatably installed in a plurality of spherical grooves at the bottom of the upper end of the positioning plate 11. The first steel ball 12 contacts the top of the moving frame 52. A second steel ball 13 is rotatably installed in a plurality of spherical grooves at the bottom of the groove on the support seat 4. The side of the second steel ball 13 contacts the bottom of the moving frame 52. The moving frame 52 can be positioned by the positioning plate 11 to prevent it from tilting when moving, and the moving frame 52 can be lowered by the first steel ball 12 and the second steel ball 13. 2 and the friction between the positioning plate 11 and the support seat 4, improve the smoothness of the movement of the moving frame 52, the rack 57 is meshed with the gear 55, the motor 51 is fixedly installed on one side of the top of the bottom plate 1, the output shaft of the motor 51 is fixedly connected to one end of the worm 53, the worm 53 is meshed with the worm wheel 56, the motor 51 is electrically connected to the control module 2, and the top of the moving frame 52 is installed with an adjustment mechanism 6, the motor 51 drives the worm 53 to rotate, the worm 53 drives the worm wheel 56 to rotate, the worm wheel 56 drives the gear 55 to rotate, the gear 55 drives the rack 57 and the moving frame 52 to move, the moving frame 52 drives the adjustment plate 62 and the push plate 61 to move, the push plate 61 pushes the end of the thermal pipeline to move, so that the end of the thermal pipeline can be quickly aligned with another pipeline, and the staff does not need to work hard to push the pipeline to move during the alignment process, which can effectively save the staff's physical strength, and the entire pushing process is driven by the motor, so that the distance of the pipeline displacement is controllable, the pipeline alignment speed is fast, and the speed of pipeline laying construction can be effectively improved;

[0020] The adjustment mechanism 6 includes a push plate 61, an adjustment plate 62, a positioning pin 63, a guide rod 64 and a screw 65. One end of the screw 65 is rotatably connected to the top of one end of the moving frame 52. One end of the screw 65 passes through a screw hole at the bottom of one end of the adjustment plate 62. The upper end of the screw 65 is fixedly connected to the middle of the bottom of the hand wheel 7. The hand wheel 7 allows people to easily push the screw 65 to rotate, which is convenient for adjusting the height of the push plate 61. One end of the guide rod 64 is fixedly connected to the top of one end of the moving frame 52. The upper end of the guide rod 64 passes through one end of the adjustment plate 62. Two positioning pins 63 are inserted into the two pin holes on the top of the two adjusting plates 62, and the adjusting plates 62 are L-shaped. The other ends of the two adjusting plates 62 are fixedly connected to the sides of the two arc-shaped push plates 61 respectively. Rubber pads 8 are fixedly installed on the arc surfaces of the push plates 61. The rubber pads 8 can provide protection for the thermal pipeline to prevent the push plates 61 from damaging the insulation layer on the surface of the thermal pipeline. The adjusting plates 62 are driven to move by the screws 65, so that the heights of the adjusting plates 62 and the push plates 61 can be adjusted, so that the push plates 61 can be suitable for the alignment of pipelines of various heights.

[0021] The working principle of the utility model is as follows: hold the push rod 10 and push the bottom plate 1, rotate the universal wheel 9, move the bottom plate 1 to the end of the thermal pipe, pull out the two positioning pins 63, remove the outer adjustment plate 62 and the push plate 61, push the hand wheel 7 to rotate, so that the hand wheel 7 drives the screw 65 to rotate, so that the screw 64 drives the other adjustment plate 62 to move, so that the other adjustment plate 62 moves along the direction of the guide rod 64, so that the arc surface of the push plate 61 can fit the arc surface of the pipe, place the removed adjustment plate 62 on the other adjustment plate 62, and align the pin hole on the adjustment plate 62 with the pin hole on the other adjustment plate 62, and at the same time, make the push plate 61 on the adjustment plate 62 On the other side of the pipeline, two positioning pins 63 are respectively inserted into the aligned pin holes on the two adjustment plates 62. At this time, the two push plates 61 are located on both sides of the pipeline. The control module 2 controls the motor 51 to work, so that the output shaft of the motor 51 drives the worm 53 to rotate, and the worm 53 drives the worm wheel 56 to rotate, and the worm wheel 56 drives the gear 55 to rotate, so that the gear 55 drives the rack 57 to move, and the rack 57 drives the moving frame 52 to move along the direction of the top groove of the support seat 4, so that the moving frame 52 drives the adjustment plate 62 and the push plate 61 to move, so that the push plate 61 pushes or pulls the end of the pipeline to move, so that the pipeline can be quickly aligned with another pipeline.

[0022] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0023] Components not described in detail herein are prior art.

[0024] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A pipeline laying device, characterized in that: It comprises a base plate (1), a control module (2) and a storage battery (3) are respectively fixedly mounted on both sides of the top of the base plate (1), the storage battery (3) is electrically connected to the control module (2), a support seat (4) is fixedly mounted in the middle of the top of the base plate (1), and a moving mechanism (5) is installed on the top of the base plate (1); The moving mechanism (5) comprises a motor (51), a moving frame (52), a worm (53), a mounting plate (54), a gear (55), a worm wheel (56) and a rack (57); the mounting plate (54) is fixedly mounted on the middle part of the top of the base plate (1); a worm wheel (56) is rotatably mounted on the side surface of the upper end of the mounting plate (54); an axis of the end surface of the worm wheel (56) passes through a through hole on the side surface of the mounting plate (54) and is fixedly connected to the middle part of the end surface of the gear (55); the moving frame (52) is slidably mounted A rack (57) is fixedly installed at the bottom of the movable frame (52) in the groove at the top of the support seat (4), and the rack (57) is meshed with the gear (55). The motor (51) is fixedly installed on one side of the top of the base plate (1), and the output shaft of the motor (51) is fixedly connected to one end of the worm (53), and the worm (53) is meshed with the worm wheel (56). The motor (51) is electrically connected to the control module (2), and an adjustment mechanism (6) is installed on the top of the movable frame (52); The adjusting mechanism (6) comprises a push plate (61), an adjusting plate (62), a positioning pin (63), a guide rod (64) and a screw rod (65); one end of the screw rod (65) is rotatably connected to the top of one end of the moving frame (52); one end of the screw rod (65) passes through a screw hole at the bottom of one end of one of the adjusting plates (62); one end of the guide rod (64) is fixedly connected to the top of one end of the moving frame (52); the upper end of the guide rod (64) passes through a sliding hole at the bottom of one end of one of the adjusting plates (62); two positioning pins (63) are inserted into two pin holes at the tops of the two adjusting plates (62); the adjusting plates (62) are L-shaped; the other ends of the two adjusting plates (62) are respectively fixedly connected to the sides of two arc-shaped push plates (61).

2. A pipeline laying device according to claim 1, characterized in that: The upper end of the screw rod (65) is fixedly connected to the middle part of the bottom of the hand wheel (7).

3. A pipeline laying device according to claim 1, characterized in that: A rubber pad (8) is fixedly mounted on the arc surface of the push plate (61).

4. A pipeline laying device according to claim 1, characterized in that: Universal wheels (9) are fixedly mounted at the four corners of the bottom of the base plate (1), and a U-shaped push rod (10) is fixedly mounted on one side of the top of the base plate (1).

5. A pipeline laying device according to claim 1, characterized in that: An L-shaped positioning plate (11) is fixedly installed in the middle of the top of the bottom plate (1), and first steel balls (12) are rotatably installed in a plurality of spherical grooves at the bottom of the upper end of the positioning plate (11), and the first steel balls (12) are in contact with the top of the moving frame (52).

6. A pipeline laying device according to claim 1, characterized in that: Second steel balls (13) are rotatably mounted in a plurality of spherical grooves at the bottom of the groove on the support seat (4), and the side surfaces of the second steel balls (13) are in contact with the bottom of the moving frame (52).