A lotion bottle filling and capping production line

By designing an automated process line for filling and caps for lotion bottles, the problems of waste of manpower and low filling efficiency caused by the frequent manual operations in the prior art are solved, and an efficient and automated process of filling and caps for lotion bottles is realized.

CN222729449UActive Publication Date: 2025-04-08JIANGSU HUAZHIMI COSMETICS CO LTD
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Patent Information

Application Number
CN202421485162.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

There are many manual operations during the filling process of existing moisturizing lotions, which leads to the problems of wasting manpower, improving labor costs and low filling efficiency.

Method used

A flow-through production line for filling, screwing and caps of emulsion bottles is designed, including conveyor belts, filling parts, cover loading parts and screw cap parts. Automatic technology is used to automatically complete the conveying, positioning, canning, screwing and screw caps of the bottle body.

Benefits of technology

Through automated production lines, manual intervention and operation are reduced, production quality and efficiency are improved, human resources are saved, and filling efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lotion bottle filling and capping production line, comprising a conveyor belt for transporting bottles, a filling component, a capping component and a capping component sequentially arranged along the conveyor belt; the filling component comprises a filling machine and a first positioning component; the capping component comprises a capping machine and a second positioning component; the capping component comprises a capping machine and a third positioning component; the filling machine and the first positioning component, the capping machine and the second positioning component, and the capping machine and the third positioning component are respectively arranged on both sides of the conveying direction of the conveyor belt, the filling machine comprises a first machine station, the first machine station has a plurality of perfusion pipelines arranged side by side, each perfusion pipeline is provided with a perfusion pump, the main pipeline of the perfusion pipeline is connected to a lotion box arranged on the top of the first machine station, the production line adopts automation technology, can automatically complete the operations of bottle conveying, positioning, filling, capping and capping, reduce manual intervention and operation, and improve production quality and efficiency.
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Description

Technical Field

[0001] The utility model relates to a lotion bottle filling and capping production line, belonging to the technical field of automation equipment. Background Art

[0002] Moisturizing lotion has good moisturizing and regulating effects, which can keep the skin moisturized. At present, when filling moisturizing lotion, filling devices are often used. Our company's moisturizing lotion is first filled, then transported to the downstream through a conveyor line, and then manually screwed on the cap, etc. This wastes manpower and increases labor costs. At the same time, the filling efficiency is low. Therefore, a lotion bottle filling and screwing cap production line that saves manpower and has high filling efficiency is needed to meet manufacturing needs. Utility Model Content

[0003] The utility model aims to provide a lotion bottle filling and capping production line to solve the above-mentioned problems.

[0004] The technical solution adopted by the utility model is: a lotion bottle filling and capping production line, comprising a conveyor belt for transporting bottles, a filling component, a capping component and a capping component sequentially arranged along the conveyor belt;

[0005] in

[0006] The filling component includes a filling machine and a first positioning assembly;

[0007] The capping component includes a capping machine and a second positioning assembly;

[0008] The capping component includes a capping machine and a third positioning assembly;

[0009] The filling machine and the first positioning assembly, the capping machine and the second positioning assembly, and the capping machine and the third positioning assembly are respectively arranged on both sides of the conveying direction of the conveyor belt.

[0010] Optionally, the filling machine includes a first machine platform, the first machine platform has a plurality of perfusion pipes arranged side by side, each of the perfusion pipes is provided with a perfusion pump, and a main pipe of the perfusion pipe is connected to an emulsion tank arranged on the top of the first machine platform.

[0011] Optionally, the first positioning assembly includes a first base, and the first base and the first platform are arranged opposite to each other on both sides of the conveying direction of the conveyor belt;

[0012] The first cylinder is installed on the top of the first base with its piston rod facing the conveyor belt. The push frame is connected to the piston rod of the first cylinder. The push frame is provided with bottle forks with the same number as the perfusion pipelines along the conveying direction of the conveyor belt.

[0013] Optionally, the capping machine includes a second machine platform, a cap grabbing cylinder is installed on the top of the second machine platform, a bottle cap channel is provided inside the second machine platform, and the end of the bottle cap channel is communicated with the cap bin;

[0014] A cap conveying line is provided at the bottom of the cap bin;

[0015] A guide plate for guiding the bottle cap to fall into a predetermined position is provided at the front end of the bottle cap channel.

[0016] Optionally, the second positioning assembly comprises two second positioning cylinders arranged side by side, the piston rods of the second positioning cylinders are used to block the bottles, and the second positioning cylinders are installed on the side of the conveyor belt opposite to the capping machine.

[0017] Optionally, the capping machine includes a second base, and the second base includes a left and a right part, which are respectively arranged on both sides of the conveyor belt;

[0018] A frame is provided on the top of the second base, and the frame is erected directly above the conveyor belt. The frame is a double-layer structure, the main cylinder is arranged on the upper layer, and the pneumatic motor is arranged on the lower layer, and the pneumatic motor is connected to the piston rod of the main cylinder;

[0019] A plurality of claws for clamping bottle caps are evenly distributed along the circumference of the pneumatic motor.

[0020] Optionally, the third positioning assembly comprises two fourth cylinders arranged side by side for limiting, and the fourth cylinders are arranged on the same side of the conveyor belt opposite to the capping machine;

[0021] A third cylinder is also provided between the two fourth cylinders, and a clamping block for clamping the main bottle body is installed on the piston rod of the third cylinder;

[0022] There are two third cylinders, which are symmetrically arranged on both sides of the conveyor belt.

[0023] Beneficial effects:

[0024] This production line adopts multi-head canning and then screws the caps through the capping equipment, with a high degree of automation:

[0025] The production line adopts automation technology, which can automatically complete the bottle conveying, positioning, filling, capping and screwing operations, reduce manual intervention and operation, and improve production quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 This is a structural diagram of the filling component of the utility model;

[0028] Figure 3-4 This is a schematic diagram of the structure of the cover component of the utility model;

[0029] Figure 5-6 This is a schematic diagram of the structure of the rotary cover component of the utility model;

[0030] in:

[0031] 1-Conveyor belt;

[0032] 2-Filling components;

[0033] 2-1- Filling machine;

[0034] 2-1a-emulsion tank, 2-1b-first machine, 2-1c-infusion pipeline, 2-1d-infusion pump;

[0035] 2-2-first positioning component;

[0036] 2-2a-first base, 2-2b-first cylinder, 2-2c-push frame, 2-2d-bottle fork;

[0037] 3-covering parts;

[0038] 3-1-Capping machine;

[0039] 3-1a-the second machine, 3-1b-cap grabbing cylinder, 3-1c-cap channel, 3-1d-guide plate, 3-1e-cap bin, 3-1f-cap delivery conveyor line;

[0040] 3-2-second positioning component;

[0041] 3-2a-second positioning cylinder;

[0042] 4-screw cap component;

[0043] 4-1-Capping machine;

[0044] 4-1a-second base, 4-1b-frame, 4-1c-main cylinder, 4-1d-piston rod, 4-1e-pneumatic motor;

[0045] 4-2-third positioning component;

[0046] 4-2a-third cylinder, 4-2b-clamp, 4-2c-fourth cylinder. DETAILED DESCRIPTION

[0047] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0048] See also Figure 1 , a lotion bottle filling and capping production line, comprising a conveyor belt 1 for transporting bottles, a filling component 2, a capping component 3 and a capping component 4 sequentially arranged along the conveyor belt 1;

[0049] in

[0050] The filling component 2 includes a filling machine 2-1 and a first positioning component 2-2;

[0051] The capping component 3 includes a capping machine 3-1 and a second positioning assembly 3-2;

[0052] The capping component 4 includes a capping machine 4-1 and a third positioning component 4-2;

[0053] See also Figure 2 The filling machine 2-1 and the first positioning assembly 2-2, the capping machine 3-1 and the second positioning assembly 3-2, and the capping machine 4-1 and the third positioning assembly 4-2 are respectively arranged on both sides of the conveying direction of the conveyor belt 1;

[0054] The filling machine 2-1 comprises a first machine platform 2-1b, which has four filling pipes 2-1c arranged side by side. Each of the filling pipes 2-1c is provided with a filling pump 2-1d. The main pipe of the filling pipe 2-1c is connected to the lotion tank 2-1a arranged on the top of the first machine platform 2-1b.

[0055] See also Figure 2 The first positioning assembly 2-2 includes a first base 2-2a, and the first base 2-2a and the first platform 2-1b are arranged opposite to each other on both sides of the conveying direction of the conveyor belt 1;

[0056] The first cylinder 2-2b is installed on the top of the first base 2-2a with the piston rod facing the conveyor belt 1. The push frame 2-2c is connected to the piston rod of the first cylinder 2-2b. The push frame 2-2c is provided with the same number of bottle forks 2-2d as the filling pipe 2-1c along the conveying direction of the conveyor belt 1.

[0057] During filling, a sensor is installed upstream of the first machine 2-1b. When a bottle is detected, 4 bottles are counted and placed through the bottle fork 2-2d. The position of the bottle fork 2-2d is opposite to the filling pipe 2-1c, and the filling is performed. The bottle fork 2-2d is used for positioning to obtain better positioning accuracy and facilitate filling.

[0058] See also Figure 3 and Figure 4The capping machine 3-1 comprises a second machine platform 3-1a, a cap grabbing cylinder 3-1b is installed on the top of the second machine platform 3-1a, a bottle cap channel 3-1c is arranged inside the second machine platform 3-1a, and the end of the bottle cap channel 3-1c is communicated with the cap bin 3-1e;

[0059] A cap feeding conveyor line 3-1f is provided at the bottom of the cap bin 3-1e. The cap feeding conveyor line 3-1f is driven by a stepping motor, and the travel distance each time is the diameter length of a bottle cap;

[0060] A guide plate 3-1d is provided at the front end of the bottle cap channel 3-1c for guiding the bottle cap to fall into a predetermined position.

[0061] The second positioning assembly 3-2 includes two second positioning cylinders 3-2a arranged side by side. The piston rod of the second positioning cylinder 3-2a is used to block the bottle. The second positioning cylinder 3-2a is installed on the side of the conveyor belt 1 opposite to the capping machine 3-1. Similarly, a sensor is also provided on the upstream side of the second machine 3-1a to facilitate the movement of the piston rod of the second positioning cylinder 3-2a.

[0062] See also Figure 5 and Figure 6 The capping machine 4-1 includes a second base 4-1a, and the second base 4-1a includes a left and a right part, which are respectively arranged on both sides of the conveyor belt 1;

[0063] A frame 4-1b is provided on the top of the second base 4-1a. The frame 4-1b is erected directly above the conveyor belt 1. The frame 4-1b is a double-layer structure. The main cylinder 4-1c is arranged on the upper layer, and the pneumatic motor 4-1e is arranged on the lower layer. The pneumatic motor 4-1e is connected to the piston rod 4-1d of the main cylinder 4-1c.

[0064] 3-6 claws for clamping bottle caps are evenly distributed along the circumference of the pneumatic motor 4-1e;

[0065] The third positioning assembly 4-2 comprises two fourth cylinders 4-2c arranged side by side for limiting, and the fourth cylinders 4-2c are arranged on the same side of the conveyor belt 1 opposite to the capping machine 4-1;

[0066] A third cylinder 4-2a is also provided between the two fourth cylinders 4-2c, and a clamp 4-2b for clamping the main bottle body is installed on the piston rod of the third cylinder 4-2a to prevent the bottle from rotating and affecting the capping when the pneumatic motor 4-1e rotates;

[0067] The third cylinder 4-2a is provided with two, symmetrically arranged on both sides of the conveyor belt 1 (refer to Figure 5 ).

[0068] A sensor is also installed on the upstream side of the frame 4-1b. When a bottle is detected coming over and moves in front of the third cylinder 4-2a, the third cylinder 4-2a on both sides and the two fourth cylinders 4-2c act simultaneously. The third cylinders 4-2a on both sides hold the bottle tightly, and the bottle to be capped is blocked by the fourth cylinder 4-2c downstream. The fourth cylinder 4-2c upstream blocks the next bottle to be capped, and the pneumatic motor 4-1e above descends and the claws evenly distributed around the circumference open and grab the bottle cap to rotate it to achieve capping. After the capping is completed, the piston rods of the third cylinders 4-2a on both sides retreat. At this time, the conveyor belt 1 continues to travel the distance of a bottle and continues the previous action.

[0069] This production line adopts multi-head canning, which is highly efficient, and then uses the capping equipment to screw the cap, with a high degree of automation:

[0070] The production line adopts automation technology, which can automatically complete the bottle conveying, positioning, filling, capping and screwing operations, reduce manual intervention and operation, and improve production quality and efficiency.

[0071] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A lotion bottle filling and capping production line, characterized in that: It comprises a conveyor belt for transporting bottles, a filling component, a capping component and a capping component which are sequentially arranged along the conveyor belt; in The filling component includes a filling machine and a first positioning assembly; The capping component includes a capping machine and a second positioning assembly; The capping component includes a capping machine and a third positioning assembly; The filling machine and the first positioning assembly, the capping machine and the second positioning assembly, and the capping machine and the third positioning assembly are respectively arranged on both sides of the conveying direction of the conveyor belt; The filling machine comprises a first machine platform, the first machine platform has a plurality of filling pipelines arranged side by side, each of the filling pipelines is provided with a filling pump, and the main pipeline of the filling pipeline is connected to the lotion tank arranged on the top of the first machine platform.

2. The emulsion bottle filling and capping production line according to claim 1, characterized in that: The first positioning assembly includes a first base, and the first base and the first platform are arranged opposite to each other on both sides of the conveying direction of the conveyor belt; The first cylinder is installed on the top of the first base with its piston rod facing the conveyor belt. The push frame is connected to the piston rod of the first cylinder. The push frame is provided with bottle forks with the same number as the perfusion pipelines along the conveying direction of the conveyor belt.

3. The emulsion bottle filling and capping production line according to claim 1, characterized in that: The capping machine comprises a second machine platform, a cap grabbing cylinder is installed on the top of the second machine platform, a bottle cap channel is arranged inside the second machine platform, and the end of the bottle cap channel is communicated with the cap bin; A cap conveying line is provided at the bottom of the cap bin; A guide plate for guiding the bottle cap to fall into a predetermined position is provided at the front end of the bottle cap channel.

4. The emulsion bottle filling and capping production line according to claim 3, characterized in that: The second positioning assembly comprises two second positioning cylinders arranged side by side, the piston rods of the second positioning cylinders are used to block the bottles, and the second positioning cylinders are installed on the side of the conveyor belt opposite to the capping machine.

5. The lotion bottle filling and capping production line according to claim 1, characterized in that: The capping machine comprises a second base, and the second base comprises a left and a right part, which are respectively arranged on both sides of the conveyor belt; A frame is provided on the top of the second base, and the frame is erected directly above the conveyor belt. The frame is a double-layer structure, the main cylinder is arranged on the upper layer, and the pneumatic motor is arranged on the lower layer, and the pneumatic motor is connected to the piston rod of the main cylinder; A plurality of claws for clamping bottle caps are evenly distributed along the circumference of the pneumatic motor.

6. The emulsion bottle filling and capping production line according to claim 5, characterized in that: The third positioning assembly includes two fourth cylinders arranged side by side for limiting the position, and the fourth cylinders are arranged on the same side of the conveyor belt opposite to the capping machine; A third cylinder is also provided between the two fourth cylinders, and a clamping block for clamping the main bottle body is installed on the piston rod of the third cylinder; There are two third cylinders, which are symmetrically arranged on both sides of the conveyor belt.