A high-efficiency vortex sludge thickening equipment

By setting up guide plates and cutting teeth in the vortex sludge concentration equipment, and using centrifugal force and tangential force to separate the sludge, the problems of low sludge treatment efficiency and easy blockage in traditional sewage treatment technology are solved, and efficient and economical sludge concentration effect is achieved.

CN222729542UActive Publication Date: 2025-04-08ZHEJIANG RUITUO WATER TECH CO LTD
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Patent Information

Application Number
CN202421379734.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-08
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Among the existing sewage treatment technologies, traditional concentration reduction units have problems such as high operating costs, high pretreatment requirements, large equipment investment, complex operation and easy blockage, making it difficult to efficiently treat sludge.

Method used

A high-efficiency vortex sludge concentration equipment is designed. By setting guide plates and cutting teeth on the inner wall of the vortex device, the effective separation and concentration of sludge is achieved by using centrifugal force and tangential force, and residual particles are collected through the expansion port to reduce hydrodynamic disturbances.

Benefits of technology

It realizes efficient separation of sludge and water, reduces the operating cost and operation complexity of the equipment, avoids blockage problems, and ensures the sludge concentration effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency vortex sludge thickening equipment, comprising a reaction cylinder, a vortex device is arranged in the middle part of the reaction cylinder, a mud inlet is arranged on the outer wall of the reaction cylinder, the mud inlet is directly opposite to the upper end of the vortex device, a plurality of guide plates are arranged on the inner wall of the vortex device, and an expansion port is arranged on the top of the vortex device. The utility model generates a tangential force to impact the vortex device through the impact force of sewage on the guide plate, so that the vortex device rotates in a set direction to generate centrifugal force. Under the centrifugal force of the vortex device, the sludge with larger mass in the sewage is pushed to the inner wall of the vortex device and slides down, and the clean water moves upward to achieve the effect of mud and water separation, and the separation effect is good. The pressure in the constant pressure layer area is constant through the flushing port and the constant pressure layer, so as to ensure that the water inlet flow rate of the vortex device from the flushing port is controlled at a set value, so that the rotation speed of the vortex device is stable, and the sludge thickening effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a high-efficiency vortex sludge concentrating device. Background Art

[0002] With the current development of the domestic economy, the problem of freshwater shortage in China has become particularly prominent, and the sustainable development of the economy is limited by water shortage and water quality deterioration. From the perspective of sustainable development, the best way to achieve these goals is to save water in depth. For some special areas, it is even more necessary to implement "zero discharge" of wastewater in the whole plant. The concentration reduction unit is an effective means to increase the ion concentration of wastewater, reduce the amount of evaporation water for curing, and reduce the load of the terminal curing system.

[0003] At present, traditional concentration and reduction units mainly include membrane concentration and multi-effect evaporation concentration, but each technology has its own shortcomings. Membrane concentration has high operating costs and high pretreatment requirements; multi-effect evaporation process equipment requires large investment, complex operation, and easy clogging.

[0004] Therefore, it is necessary to provide a high-efficiency vortex sludge thickening equipment to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency vortex sludge thickening device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency vortex sludge thickening equipment, comprising a reaction cylinder, a vortex device is arranged in the middle part of the reaction cylinder, a mud inlet is provided on the outer wall of the reaction cylinder, the mud inlet is directly opposite to the upper end of the vortex device, a plurality of guide plates are arranged on the inner wall of the vortex device, an expansion port is provided on the top of the vortex device, a flushing port is provided on the outer wall of the reaction cylinder, the flushing port is arranged directly opposite to the mud inlet, a constant pressure layer is provided in the reaction cylinder near the flushing port, and a mud discharge port and an emptying port are provided at the lower end of the reaction cylinder.

[0007] As a preferred technical solution of the utility model, a water outlet weir is provided at the upper end of the reaction tube, and a discharge port is provided on the side wall of the water outlet weir, penetrating the outer wall of the reaction tube and extending to the outside.

[0008] As a preferred technical solution of the utility model, the lower end structure of the reaction tube is in a frustum shape.

[0009] As a preferred technical solution of the utility model, a maintenance port is provided on the side wall at the lower end of the reaction cylinder.

[0010] As a preferred technical solution of the utility model, a cleaning pipeline is provided on the side wall of the lower end of the reaction cylinder and is connected to the interior of the reaction cylinder.

[0011] As a preferred technical solution of the utility model, a plurality of cutting teeth are arranged on the inner wall of the vortex device, and the plurality of cutting teeth are arranged in parallel.

[0012] As a preferred technical solution of the utility model, three legs are evenly arranged at the lower end of the reaction cylinder.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model discloses a high-efficiency vortex sludge thickening device. The utility model provides a guide plate on the inner wall of the vortex device. The sewage introduced through the mud inlet has a certain impact force. After the sewage is guided by the guide plate, a tangential force is generated to impact the vortex device, so that the vortex device rotates in a set direction to generate centrifugal force. Under the centrifugal force of the vortex device, the sludge with a larger mass in the sewage is pushed to the inner wall of the vortex device and slides down downward. The clean water moves upward to achieve the effect of mud and water separation. The separation effect is good. An expansion port is provided on the top of the vortex device. When the sludge rotates in the vortex device, the expansion port can collect some residual particles. It is allowed to slide naturally to the mud storage area at the bottom of the reaction cylinder, which can greatly reduce the hydrodynamic disturbance of the vortex device to the static layer. A flushing port is opened on the outer wall of the reaction cylinder, and a constant pressure layer is opened in the reaction cylinder near the flushing port. The constant pressure layer makes the pressure in this area constant through automatic control, thereby ensuring that the water flow rate from the flushing port of the vortex device is controlled at a set value, so that the rotation speed of the vortex device is stable, and the sludge concentration effect is guaranteed. At the same time, the hydrodynamic force rotates inside the vortex device, and the hydrodynamic force offsets the lower hydrodynamic force after descending to the set area at the lower end of the vortex device, thereby not disturbing the sludge in the lower sludge accumulation layer to concentrate the sludge through water pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a top view of the overall structure of the utility model;

[0019] Figure 4 It is a sectional view of the overall structure of the utility model.

[0020] In the figure: 1. reaction cylinder; 11. mud inlet; 12. flushing port; 13. constant pressure layer; 14. discharge port; 15. mud discharge port; 16. emptying port; 17. maintenance port; 2. support legs; 3. vortex device; 4. guide plate; 5. cutting teeth; 6. expansion port; 7. water outlet weir; 8. cleaning pipeline. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described below with reference to the accompanying drawings. In the process, in order to ensure the clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the drawings.

[0022] In addition, the terms used below are defined based on the functions of the present invention and may differ depending on the intention or custom of the user or operator. Therefore, these terms are defined based on the entire contents of this specification.

[0023] like Figures 1 to 4 As shown, a high-efficiency vortex sludge thickening equipment includes a reaction tube 1 and a support leg 2, wherein three support legs 2 are provided, and the three support legs 2 are evenly arranged at the lower end of the reaction tube 1, and a vortex device 3 is arranged in the middle of the reaction tube 1, and a mud inlet 11 is opened on the outer wall of the reaction tube 1, and the mud inlet 11 is directly opposite to the upper end of the vortex device 3, so that the sewage is conveniently introduced into the vortex device 3 for treatment, and a plurality of guide plates 4 are arranged on the inner wall of the vortex device 3, and the sewage introduced through the mud inlet 11 has a certain impact force, and the sewage is guided by the guide plate 4 to generate a tangential force to impact the vortex device 3, so that the vortex device 3 rotates in a set direction to generate centrifugal force, and in the vortex Under the centrifugal force of the device 3, the heavier sludge in the sewage is pushed to the inner wall of the vortex device 3 and slides downward, and the clean water moves upward to achieve the effect of mud and water separation. The inner wall of the vortex device 3 is provided with a plurality of cutting teeth 5, and the plurality of cutting teeth 5 are arranged in parallel. During the rotation of the sludge, the cutting teeth 5 can be used to cut the block or linear impurities in the sludge to prevent the blockage caused by the large sludge blocks and the inability to be discharged. An expansion port 6 is provided on the top of the vortex device 3. When the sludge rotates in the vortex device 3, the expansion port 6 can collect some residual particles and make them naturally slide to the mud storage area at the bottom of the reaction tube 1, which can greatly reduce the hydrodynamic disturbance of the static layer of the vortex device 3.

[0024] A flushing port 12 is provided on the outer wall of the reaction cylinder 1, and the flushing port 12 is arranged opposite to the mud inlet 11. A constant pressure layer 13 is provided at a position near the flushing port 12 in the reaction cylinder 1. The constant pressure layer 13 makes the pressure in this area constant through automatic control, thereby ensuring that the water inlet flow rate of the vortex device 3 from the flushing port 12 is controlled at a set value, so that the rotation speed of the vortex device 3 is stable, and the sludge concentration effect is ensured. At the same time, the water force rotates inside the vortex device 3. After the water force descends to the set area at the lower end of the vortex device 3, it offsets the lower water force, thereby not disturbing the sludge in the lower sludge accumulation layer to concentrate the sludge through water pressure.

[0025] A water outlet weir 7 is arranged at the upper end of the reaction cylinder 1, and a discharge port 14 is provided on the side wall of the water outlet weir 7, which penetrates the outer wall of the reaction cylinder 1 and extends to the outside. The treated clean water moves up and enters the water outlet weir 7 for temporary storage. The discharge port 14 is connected with the drain pipe to collect the clean water for reuse. The lower end structure of the reaction cylinder 1 is a frustum. A mud discharge port 15 and an emptying port 16 are provided at the lower end of the reaction cylinder 1 to discharge the concentrated sludge to the outside to prevent the concentrated sludge from accumulating at the bottom of the reaction cylinder 1 for a long time and causing blockage. A maintenance port 17 is provided on the side wall of the lower end of the reaction cylinder 1. When the mud discharge port 15 is blocked at the bottom of the reaction cylinder 1, the bottom of the reaction cylinder 1 can be cleaned through the maintenance port 17, which is convenient for cleaning. A cleaning pipe 8 is provided on the side wall of the lower end of the reaction cylinder 1 to communicate with the inside of the reaction cylinder 1.

[0026] The specific implementation method is as follows: a guide plate 4 is arranged on the inner wall of the vortex device 3, and the sewage introduced through the mud inlet 11 has a certain impact force. After the sewage is guided by the guide plate 4, a tangential force is generated to impact the vortex device 3, so that the vortex device 3 rotates in a set direction to generate centrifugal force. Under the centrifugal force of the vortex device 3, the sludge with larger mass in the sewage is pushed to the inner wall of the vortex device 3 and slides down, and the clean water moves upward to achieve the effect of mud and water separation. Cutting teeth 5 are arranged on the inner wall of the vortex device 3 to cut the block or linear impurities in the sludge into pieces to prevent the block of large sludge from causing blockage and inability to be discharged. An expansion port 6 is opened on the top of the vortex device 3. When the sludge rotates in the vortex device 3, the expansion port 6 can collect some residual particles and make them naturally slide to the mud storage area at the bottom of the reaction tube 1, which can greatly reduce the hydrodynamic disturbance of the vortex device 3 The static layer.

[0027] A flushing port 12 is provided on the outer wall of the reaction cylinder 1, and a constant pressure layer 13 is provided near the flushing port 12 in the reaction cylinder 1. The constant pressure layer 13 keeps the pressure in this area constant through automatic control, thereby ensuring that the water flow rate of the vortex device 3 from the flushing port 12 is controlled at a set value, so that the rotation speed of the vortex device 3 is stable, thereby ensuring the sludge concentration effect. At the same time, the water force rotates inside the vortex device 3, and the water force offsets the lower water force after descending to the set area at the lower end of the vortex device 3, thereby not disturbing the sludge in the lower sludge accumulation layer and concentrating the sludge through water pressure.

[0028] A water outlet weir 7 is arranged at the upper end of the reaction cylinder 1, and a discharge port 14 is provided on the side wall of the water outlet weir 7 to discharge clean water for collection and reuse. The sludge generated by the reaction and concentration is discharged to the outside through the mud discharge port 15 and the emptying port 16 to prevent the concentrated sludge from accumulating at the bottom of the reaction cylinder 1 for a long time and causing blockage. When the mud discharge port 15 is blocked at the bottom of the reaction cylinder 1, the bottom of the reaction cylinder 1 can be cleaned through the maintenance port 17, and the cleaning is convenient. Clean water is introduced through the cleaning pipe 8 to clean the bottom of the reaction cylinder 1.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-efficiency vortex sludge thickening equipment, characterized by: The invention comprises a reaction cylinder (1), wherein a vortex device (3) is arranged in the middle of the reaction cylinder (1), a mud inlet (11) is provided on the outer wall of the reaction cylinder (1), the mud inlet (11) is directly opposite to the upper end of the vortex device (3), a plurality of guide plates (4) are provided on the inner wall of the vortex device (3), an expansion opening (6) is provided on the top of the vortex device (3), a flushing opening (12) is provided on the outer wall of the reaction cylinder (1), the flushing opening (12) is directly opposite to the mud inlet (11), a constant pressure layer (13) is provided in the reaction cylinder (1) at a position close to the flushing opening (12), and a mud discharge opening (15) and an emptying opening (16) are provided at the lower end of the reaction cylinder (1).

2. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized in that: A water outlet weir (7) is provided at the upper inner end of the reaction cylinder (1), and a discharge port (14) is provided on the side wall of the water outlet weir (7) and penetrates the outer wall of the reaction cylinder (1) and extends to the outside.

3. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized in that: The lower end structure of the reaction cylinder (1) is in the shape of a frustum.

4. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized in that: A maintenance opening (17) is provided on the side wall at the lower end of the reaction cylinder (1).

5. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized in that: The side wall at the lower end of the reaction cylinder (1) is provided with a cleaning pipeline (8) which is in communication with the interior of the reaction cylinder (1).

6. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized in that: The inner wall of the eddy current device (3) is provided with a plurality of cutting teeth (5), and the plurality of cutting teeth (5) are arranged in parallel.

7. The high-efficiency vortex sludge thickening equipment according to claim 1 is characterized by: Three supporting legs (2) are evenly arranged at the lower end of the reaction cylinder (1).