A highly efficient and short-process textile bleaching and dyeing device

Abstract

The utility model discloses a high-efficiency short-process textile bleaching and dyeing device, and relates to the technical field of high-efficiency short-process textile bleaching and dyeing devices. The utility model comprises a frame, on which a winding mechanism and a dyeing mechanism are arranged; a baffle plate 1 is fixedly connected to the top of the frame, a fixing frame is fixedly connected to the top of the baffle plate 1, and a baffle plate 2 is fixedly connected to the top of the baffle plate 1. The utility model solves the problem that it is difficult to effectively fix the winding roll for winding towel blanks by setting a winding mechanism, so that operators will encounter difficulties when replacing or adjusting the winding roll, resulting in increased operation time, thereby reducing the overall production efficiency. At the same time, the unfixed winding roll will also cause the towel blanks to be entangled, knotted, etc. when winding, which not only affects the product quality, but also affects the operation of the equipment. In severe cases, the equipment will be damaged, increasing the problem of additional maintenance and replacement costs.

Description

Technical Field

[0001] The utility model belongs to the technical field of high-efficiency short-process textile bleaching and dyeing devices, in particular to a high-efficiency short-process textile bleaching and dyeing device. Background Art

[0002] As people's living standards continue to improve, the demand for textiles is increasing, especially in terms of color, quality and production efficiency. Traditional textile bleaching and dyeing devices have many problems in the bleaching and dyeing process, such as insufficient contact between dye and cloth, poor bleaching and dyeing effect, low production efficiency, etc. Therefore, the development of an efficient and short-process textile bleaching and dyeing device has become an urgent need in the textile industry.

[0003] However, when existing high-efficiency and short-process textile bleaching and dyeing devices are dyeing towel blanks, it is mostly difficult to effectively fix the winding roll for winding the towel blanks, which makes it difficult for operators to replace or adjust the winding roll, resulting in increased operation time, thereby reducing the overall production efficiency. At the same time, the unfixed winding roll will also cause the towel blanks to be unable to be neatly rolled together, which not only affects the product quality, but also affects the subsequent processing of the towel blanks. In severe cases, the device may be damaged. Utility Model Content

[0004] The utility model aims to provide a textile bleaching and dyeing device with high efficiency and short process. By setting a winding mechanism, the problem that it is difficult to effectively fix the winding roller for winding up the towel blank is solved, which makes it difficult for the operator to replace or adjust the winding roller, resulting in increased operation time, thereby reducing the overall production efficiency. At the same time, the unfixed winding roller will also cause the towel blank to be unable to be neatly rolled together, which not only affects the product quality, but also affects the subsequent processing of the towel blank. In severe cases, the device may be damaged.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a high-efficiency short-process textile bleaching and dyeing device, comprising a frame, on which a winding mechanism and a dyeing mechanism are arranged;

[0007] The top of the frame is fixedly connected with a baffle 1, the top of the baffle 1 is fixedly connected with a fixing frame, the top of the baffle 1 is fixedly connected with a baffle 2, two shells are arranged in the frame, the winding mechanism includes a fixing assembly and a winding assembly, the fixing assembly includes two rotating shafts 1 which respectively rotate and pass through the left and right sides of the frame, the right side of the rotating shaft 1 located on the right side rotates and extends outside the frame, the two rotating shafts 1 are respectively fixedly connected to the two shells on the sides close to each other, a plurality of sliding grooves are provided on the sides close to each other, clamping blocks are slidably connected on the inner walls of the plurality of sliding grooves, rotating grooves are provided on the inner walls of the two shells, and toothed discs are slidably connected on the inner walls of the two rotating grooves.

[0008] Furthermore, the two sides of the two toothed discs that are close to each other are fixedly connected with a spiral guide rail, and the two spiral guide rails are respectively adapted to a plurality of clamping blocks. A rotating shaft 2 is rotatably passed through the outer walls of the two outer shells. The two sides of the two rotating shafts 2 that are close to the toothed discs are fixedly connected with gears, and the two gears are respectively adapted to the two toothed discs. A winding roller is slidably connected to the two sides of the two outer shells that are close to each other.

[0009] Furthermore, the winding assembly includes a reciprocating screw rod rotatably connected between the left inner wall and the right inner wall of the frame, the right side of the reciprocating screw rod rotates and extends outside the frame, and two limit blocks are fixedly connected to the outer wall of the reciprocating screw rod.

[0010] Furthermore, a moving block is threadedly connected to the outer wall of the reciprocating screw, a sliding rod is fixedly connected between the left inner wall and the right inner wall of the frame, the sliding rod slides through the moving block, a feeding plate is fixedly connected to the top of the moving block, a pulley is fixedly connected to the outer wall of the rotating shaft 1 located on the right side and the reciprocating screw, and a belt is sleeved between the two pulleys 1.

[0011] Furthermore, the dyeing mechanism includes a dyeing component and an air-drying mechanism, the dyeing component includes a dyeing box fixedly connected between the left inner wall and the right inner wall of the frame, the top of the dyeing box is fixedly connected to a water storage tank, a water drain trough is opened on the top inner wall of the dyeing box, the water drain trough is connected to the water storage tank, and a plurality of nozzles are connected to the top inner wall of the water drain trough.

[0012] Furthermore, a water storage tank is provided on the bottom inner wall of the dyeing box, a limit plate is fixedly connected between the left inner wall and the right inner wall of the dyeing box, a water pump is fixedly connected to the top of the dyeing box, a water pipe is connected to the top of the water pump, and the water pipe is connected to the water storage tank, a water pump is connected to the right side of the water pump, and the water pump is connected to the water storage tank.

[0013] Furthermore, the air-drying mechanism includes a rotating shaft three that rotates and passes through the top of the fixed frame, a fan is fixedly connected to the bottom of the rotating shaft three, and a rotating shaft four that rotates and passes through the baffle two.

[0014] Furthermore, bevel gear 1 is fixedly connected to the outer walls of the rotating shaft 3 and the rotating shaft 4, and the two bevel gears 1 are meshed with each other. Pulley 2 is fixedly connected to the outer walls of the rotating shaft 1 and the rotating shaft 4 located on the right side, and belt 2 is sleeved between the two pulleys 2.

[0015] The utility model has the following beneficial effects:

[0016] By setting a winding mechanism, when the winding roller for winding up the towel blank is fixed, the winding roller is placed between the two shells, and the second shaft is turned, the second shaft will drive the gear plate to rotate, and the rotation of the gear plate will rotate the spiral guide rail. Under the action of the slide groove, several clamping blocks will approach each other until the winding roller is clamped, so that the towel blank collection process can be realized automatically, which greatly reduces the time and labor cost of manual operation. At the same time, it can also ensure that the towel blank can be neatly rolled together when collected, so as to facilitate the subsequent processing of the towel blank;

[0017] By setting up the dyeing mechanism, when the towel blank needs to be dyed, when the towel blank to be dyed passes through the dyeing box, the nozzle is started, the dye at the water storage tank will enter the water tank, the nozzle will release the dye at the water tank to start dyeing, the dye will fall into the water storage tank, the water pump is started, the water pump will extract the dye at the water storage tank, and send it into the water storage tank through the water pipe. At this time, the dye used for dyeing is recycled, which can reduce manual operation, reduce operation time, make the bleaching and dyeing process faster and more efficient, reduce waiting and preparation time, and improve the overall utilization rate of the equipment. At the same time, it can also ensure that the dye is applied to the towel blank evenly and stably, thereby improving the consistency and quality of bleaching and dyeing.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2It is a schematic diagram of the structure of the utility model in side section;

[0022] Figure 3 It is a cross-sectional schematic diagram of the fixing assembly of the utility model;

[0023] Figure 4 For this utility model Figure 3 A is a partial enlarged schematic diagram;

[0024] Figure 5 For this utility model Figure 2 A partial enlarged schematic diagram of B in the middle;

[0025] Figure 6 For this utility model Figure 2 A partial enlarged schematic diagram of C in the middle.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] Frame; 101, baffle plate 1; 102, fixed frame; 103, baffle plate 2; 104, housing; 105, motor; 2, winding mechanism; 21, fixed assembly; 211, rotating shaft 1; 212, slideway; 213, clamping block; 214, vortex guide; 215, rotating groove; 216, toothed disc; 217, rotating shaft 2; 218, gear; 219, winding roller; 22, winding assembly; 221, reciprocating screw rod; 222, limit block; 223, moving block; 224, feeding plate; 225. Pulley one; 226. Belt one; 227. Slide bar; 3. Dyeing mechanism; 31. Dyeing assembly; 311. Dyeing box; 312. Water storage tank; 313. Drain trough; 314. Nozzle; 315. Water storage tank; 316. Limit plate; 317. Water pump; 318. Water pipe; 319. Water extraction pipe; 32. Air drying mechanism; 321. Shaft three; 322. Fan; 324. Shaft four; 327. Bevel gear one; 328. Pulley two; 329. Belt two. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-6 As shown, the utility model is a high-efficiency short-process textile bleaching and dyeing device, comprising a frame 1, on which a winding mechanism 2 and a dyeing mechanism 3 are arranged;

[0030] A baffle 101 is fixedly connected to the top of the frame 1, a fixing frame 102 is fixedly connected to the top of the baffle 101, a baffle 2 103 is fixedly connected to the top of the baffle 101, two shells 104 are arranged in the frame 1, the winding mechanism 2 includes a fixing component 21 and a winding component 22, the fixing component 21 includes two rotating shafts 211 which rotate and pass through the left and right sides of the frame 1 respectively, the right side of the rotating shaft 211 on the right side rotates and extends outside the frame 1, the sides of the two rotating shafts 211 which are close to each other are fixedly connected to the two shells 104 respectively, a plurality of sliding grooves 212 are provided on the inner walls of the plurality of sliding grooves 212, clamping blocks 213 are slidably connected to the inner walls of the two shells 104, rotating grooves 215 are provided on the inner walls of the two rotating grooves 215, and toothed discs 216 are slidably connected to the inner walls of the two rotating grooves 215.

[0031] Among them Figure 4 As shown, the two toothed discs 216 are fixedly connected to the sides close to each other with a vortex guide 214, and the two vortex guides 214 are respectively matched with a plurality of clamping blocks 213. A rotating shaft 217 is rotatably passed through the outer walls of the two outer shells 104. The two rotating shafts 217 are fixedly connected to the sides close to the toothed discs 216 with a gear 218, and the two gears 218 are respectively matched with the two toothed discs 216. A winding roller 219 is slidably connected to the sides close to each other of the two outer shells 104.

[0032] By setting the toothed disc 216 and twisting the rotating shaft 217, the rotating shaft 217 will drive the toothed disc 216 to rotate, and the rotation of the toothed disc 216 will cause the spiral guide rail 214 to rotate. Under the action of the slide groove 212, several clamping blocks 213 will approach each other until they clamp the winding roller 219, so that the towel blank collection process can be automated, which greatly reduces the time and labor cost of manual operation.

[0033] Among them Figure 1 As shown, the winding assembly 22 includes a reciprocating screw rod 221 rotatably connected between the left inner wall and the right inner wall of the frame 1. The right side of the reciprocating screw rod 221 rotates and extends outside the frame 1. Two limit blocks 222 are fixedly connected to the outer wall of the reciprocating screw rod 221.

[0034] By providing the winding component 22, the towel blank collection process can be automated, which greatly reduces the time and labor cost of manual operation. At the same time, it can also ensure that the towel blanks can be neatly rolled together when collected, thereby facilitating the subsequent processing of the towel blanks.

[0035] Among them Figure 2As shown, a moving block 223 is threadedly connected to the outer wall of the reciprocating screw 221, a sliding rod 227 is fixedly connected between the left inner wall and the right inner wall of the frame 1, the sliding rod 227 slides through the moving block 223, a feeding plate 224 is fixedly connected to the top of the moving block 223, a pulley 225 is fixedly connected to the outer wall of the rotating shaft 211 on the right side and the reciprocating screw 221, and a belt 226 is sleeved between the two pulleys 225.

[0036] By setting the reciprocating screw 221 and starting the motor 105, the motor 105 will drive the reciprocating screw 221 to start rotating. The rotation of the reciprocating screw 221 will drive the rotating shaft 211 to rotate under the action of the belt 226. The rotation of the rotating shaft 211 will drive the winding roller 219 to rotate. Under the action of the sliding rod 227, the moving block 223 will reciprocate, which simplifies the operation process, reduces the difficulty of operation, makes it easier for operators to get started and operate, reduces the impact of human factors on product quality, and improves the stability and reliability of the production process.

[0037] Among them Figure 5 As shown, the dyeing mechanism 3 includes a dyeing component 31 and an air-drying mechanism 32. The dyeing component 31 includes a dyeing box 311 fixedly connected between the left inner wall and the right inner wall of the frame 1. The top of the dyeing box 311 is fixedly connected to a water storage tank 312. A water drain trough 313 is provided on the top inner wall of the dyeing box 311. The water drain trough 313 is connected to the water storage tank 312, and a plurality of nozzles 314 are connected to the top inner wall of the water drain trough 313.

[0038] By setting up the dyeing component 31, manual operation can be reduced, operation time can be shortened, bleaching and dyeing process can be made faster and more efficient, waiting and preparation time can be reduced, overall utilization of equipment can be improved, and it can be ensured that dye is evenly and stably applied to towel blanks, thereby improving consistency and quality of bleaching and dyeing.

[0039] Among them Figure 2 As shown, a water storage tank 315 is provided on the bottom inner wall of the dyeing box 311, a limiting plate 316 is fixedly connected between the left inner wall and the right inner wall of the dyeing box 311, a water pump 317 is fixedly connected to the top of the dyeing box 311, a water pipe 318 is connected to the top of the water pump 317, the water pipe 318 is connected to the water storage tank 312, a water pumping pipe 319 is connected to the right side of the water pump 317, and the water pumping pipe 319 is connected to the water storage tank 315.

[0040] By setting up the dyeing box 311 and starting the water pump 317, the water pump 317 will extract the dye from the water storage tank 315 and send it into the water storage tank 312 through the water pipe 318. At this time, the dye used for dyeing is recycled, which can greatly reduce the consumption of dyes, reduce production costs, reduce the purchase and storage costs of dyes, and improve the economic benefits of the enterprise.

[0041] Among them Figure 6 As shown, the air-drying mechanism 32 includes a rotating shaft 321 that rotates and passes through the top of the fixed frame 102, a fan 322 is fixedly connected to the bottom of the rotating shaft 321, and a rotating shaft 4 324 that rotates and passes through the baffle 2 103.

[0042] By providing the air-drying mechanism 32, moisture on the surface of the towel blank can be quickly removed, and the drying time can be greatly shortened, thereby improving the production efficiency of the entire bleaching and dyeing process. Compared with natural air drying, fan air drying is not affected by weather and can complete the drying process stably and quickly under any conditions.

[0043] Among them Figure 2 As shown, bevel gear 1 327 is fixedly connected to the outer walls of rotating shaft 321 and rotating shaft 4 324, and the two bevel gears 1 327 are meshed with each other. Pulley 2 328 is fixedly connected to the outer walls of rotating shaft 1 211 and rotating shaft 4 324 located on the right side, and belt 2 329 is sleeved between the two pulleys 2 328.

[0044] By setting the bevel gear 1 327, the bevel gear 1 327 on the rotating shaft 4 324 will drive the rotating shaft 321 to rotate. The rotation of the rotating shaft 321 will cause the fan 322 to blow out wind to air-dry the dyed towel blanks, so that the color and softness of the towel blanks can be maintained by quickly removing moisture, and fading and hardening caused by long-term exposure to the air can be avoided.

[0045] A specific application of this embodiment is as follows: when in use, first place the winding roll 219 between the two shells 104, twist the rotating shaft 217, the rotating shaft 217 will drive the toothed disc 216 to rotate, the rotation of the toothed disc 216 will cause the spiral guide rail 214 to rotate, and under the action of the slide 212, a plurality of clamping blocks 213 will approach each other until the winding roll 219 is clamped, and the towel blank to be dyed will bypass the dyeing box 311, pass through the feeding plate 224 and be fixed on the winding roll 219, start the motor 105, the motor 105 will drive the reciprocating screw rod 221 to start rotating, the rotation of the reciprocating screw rod 221 will drive the rotating shaft 1 211 to rotate under the action of the belt 1 226, the rotation of the rotating shaft 1 211 will drive the winding roll 219 to rotate, and under the action of the slide bar 227, the moving block 223 will reciprocate, this When the towel stock to be dyed is rolled up evenly, when the towel stock to be dyed passes through the dyeing box 311, the nozzle 314 is started, the dye at the water tank 312 will enter the water tank 313, the nozzle 314 will release the dye at the water tank 313 to start dyeing the towel stock, the dye will fall into the water tank 315, the water pump 317 is started, the water pump 317 will extract the dye at the water tank 315, and send it into the water tank 312 through the water pipe 318. At this time, the dye used for dyeing is recycled, and when the shaft 1 211 rotates, under the action of the belt 2 329, the shaft 4 324 will rotate, and the bevel gear 1 327 on the shaft 4 324 will drive the shaft 3 321 to rotate when it rotates, and the rotation of the shaft 3 321 will cause the fan 322 to blow out wind to evenly air-dry the rolled towel stock.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A highly efficient and short-process textile bleaching and dyeing device, comprising a frame (1), characterized in that: The frame (1) is provided with a winding mechanism (2) and a dyeing mechanism (3); The top of the frame (1) is fixedly connected to a baffle plate 1 (101), the top of the baffle plate 1 (101) is fixedly connected to a fixing frame (102), the top of the baffle plate 1 (101) is fixedly connected to a baffle plate 2 (103), two shells (104) are arranged in the frame (1), the winding mechanism (2) comprises a fixing component (21) and a winding component (22), the fixing component (21) comprises two rotating shafts 1 (211) respectively rotating through the left and right sides of the frame (1), the rotating shaft located on the right side The right side of the two rotating shafts (211) is rotated and extended outside the frame (1), and the sides of the two rotating shafts (211) close to each other are fixedly connected to the two outer shells (104), and the sides of the two rotating shafts (211) close to each other are each provided with a plurality of sliding grooves (212), and the inner walls of the plurality of sliding grooves (212) are each slidably connected with a clamping block (213), and the inner walls of the two outer shells (104) are each provided with a rotating groove (215), and the inner walls of the two rotating grooves (215) are each slidably connected with a toothed disc (216).

2. The high-efficiency short-process textile bleaching and dyeing device according to claim 1, characterized in that: The two toothed discs (216) are fixedly connected to a vortex guide rail (214) on the sides close to each other. The two vortex guide rails (214) are respectively matched with a plurality of clamping blocks (213). A second rotating shaft (217) is rotatably passed through the outer walls of the two outer shells (104). The two second rotating shafts (217) are fixedly connected to a gear (218) on the sides close to the toothed discs (216). The two gears (218) are respectively matched with the two toothed discs (216). A winding roller (219) is slidably connected to the sides close to each other of the two outer shells (104).

3. The high-efficiency short-process textile bleaching and dyeing device according to claim 2, characterized in that: The winding assembly (22) comprises a reciprocating screw rod (221) rotatably connected between a left inner wall and a right inner wall of the frame (1), the right side of the reciprocating screw rod (221) rotatably extending outside the frame (1), and two limit blocks (222) are fixedly connected to the outer wall of the reciprocating screw rod (221).

4. The high-efficiency short-process textile bleaching and dyeing device according to claim 3, characterized in that: A moving block (223) is threadedly connected to the outer wall of the reciprocating screw rod (221); a sliding rod (227) is fixedly connected between the left inner wall and the right inner wall of the frame (1); the sliding rod (227) slides through the moving block (223); a material-penetrating plate (224) is fixedly connected to the top of the moving block (223); a pulley (225) is fixedly connected to the outer wall of the rotating shaft (211) and the reciprocating screw rod (221) on the right side; a belt (226) is sleeved between the two pulleys (225).

5. The high-efficiency short-process textile bleaching and dyeing device according to claim 4, characterized in that: The dyeing mechanism (3) comprises a dyeing component (31) and an air-drying mechanism (32); the dyeing component (31) comprises a dyeing box (311) fixedly connected between the left inner wall and the right inner wall of the frame (1); the top of the dyeing box (311) is fixedly connected to a water storage tank (312); a water drain trough (313) is provided on the top inner wall of the dyeing box (311); the water drain trough (313) is connected to the water storage tank (312); and a plurality of nozzles (314) are connected to the top inner wall of the water drain trough (313).

6. The high-efficiency short-process textile bleaching and dyeing device according to claim 5, characterized in that: A water storage tank (315) is provided on the inner wall at the bottom of the dyeing box (311); a limit plate (316) is fixedly connected between the left inner wall and the right inner wall of the dyeing box (311); a water pump (317) is fixedly connected to the top of the dyeing box (311); a water delivery pipe (318) is provided at the top of the water pump (317); the water delivery pipe (318) is connected to the water storage tank (312); a water pump (319) is provided on the right side of the water pump (317); the water pump (319) is connected to the water storage tank (315).

7. The high-efficiency short-process textile bleaching and dyeing device according to claim 6, characterized in that: The air-drying mechanism (32) comprises a third rotating shaft (321) which rotates and passes through the top of the fixed frame (102); a fan (322) is fixedly connected to the bottom of the third rotating shaft (321); and a fourth rotating shaft (324) which rotates and passes through the baffle plate (103).

8. The high-efficiency short-process textile bleaching and dyeing device according to claim 7, characterized in that: The outer walls of the rotating shaft three (321) and the rotating shaft four (324) are both fixedly connected with a bevel gear one (327), and the two bevel gears one (327) are meshed with each other. The outer walls of the rotating shaft one (211) and the rotating shaft four (324) located on the right side are both fixedly connected with a pulley two (328), and a belt two (329) is sleeved between the two pulleys two (328).

Images