A quick-drying sizing machine
By designing components such as traction rollers, diverting rollers, cluster rollers, hot air fans, air guide discharge, air outlet and slurry suction discharge in the slurry machine, the problem of excessive volume of the existing slurry machine drying device is solved, and efficient drying and space saving effects are achieved.
Patent Information
- Application Number
- CN202421544273.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing sizing machine drying device has a large volume and increases the floor space, making it difficult to reduce the floor space while ensuring drying efficiency.
A quick-drying slurry machine is designed, which uses components such as traction rollers, shunt rollers, cluster rollers, hot air fans, air guide discharge, air outlet and slurry suction discharge sets to reduce the density of yarns through diversion and clustering, and uses the design of hot air and air guide discharge to improve drying efficiency, and reduce the humidity of dye through slurry suction discharge sets to achieve rapid drying.
While reducing the volume of the drying part, it ensures efficient drying of the yarn, improves production efficiency, and reduces the footprint of the equipment.
Smart Images

Figure CN222730111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a quick-drying sizing machine. Background Art
[0002] Sizing refers to the process of applying sizing to light yarn to improve its weavability. The sizing machine is a device used in the textile industry for sizing, usually including a sizing tank, a drying box and several rollers. The yarn enters the sizing tank for dyeing under the traction of the rollers, and then passes through the drying box for drying under the traction of the rollers, and finally enters the winding equipment for winding and standby use.
[0003] In order to achieve a sufficient drying effect, the existing sizing machine drying box usually has multiple groups of rollers. The sizing and dyeing yarn is wound between the multiple groups of rollers. The drying efficiency of the yarn is improved by extending the time the yarn stays in the dryer. However, too many rollers will increase the size of the dryer and increase the floor space. Therefore, there is a need for a sizing machine that can reduce the floor space while ensuring the drying efficiency. Utility Model Content
[0004] The utility model aims to provide a quick-drying sizing machine, aiming to solve the problem that the drying device of the existing sizing machine is relatively large in size.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a quick-drying sizing machine, including a frame body, on which a dyeing assembly, a roller assembly and a drying assembly are arranged, the dyeing assembly is used to dye the yarn, the roller assembly is used to guide the yarn, and the drying assembly is used to dry the dyed yarn;
[0006] The drying component includes a traction roller, a diversion roller, a bundling roller, a hot air blower, an air guide row, an air outlet row and a slurry suction row group. The dyed yarn bypasses the slurry suction row group in turn and enters the traction roller. The yarn is diverted at the traction roller and passes through two groups of diversion rollers respectively, and is then collected by the bundling roller for winding; the air guide row is installed on the frame body and the air guide row is located between the two groups of diversion rollers. Multiple groups of diversion air ducts are arranged on the air guide row, and the air inlet and air outlet ends of the diversion air duct are parallel to the yarn; the air outlet row is installed on the frame body near the air inlet end, and the hot air blower is installed on the frame body, and the hot air blower is connected to the air outlet row.
[0007] Furthermore, the slurry suction row group includes a slurry suction roller, a vacuum row, a bridge frame and an adjustment frame. The adjustment frame is installed on the frame body, the bridge frame can slide on the adjustment frame, and a locking knob for fixing the bridge frame on the adjustment frame is provided on the bridge frame; the slurry suction roller and the vacuum row are both installed on the bridge frame, and the vacuum row can approach or move away from the slurry suction roller under the adjustment of the adjustment knob, and the vacuum row is connected to a slurry suction pump.
[0008] Furthermore, the slurry suction roller comprises a roller body, a slurry suction roll and a baffle. The roller body is installed on a bridge frame, the slurry suction roll is sleeved on the bridge frame, and baffles are respectively arranged at both ends of the slurry suction roll.
[0009] Furthermore, the dyeing assembly includes a dyeing tank, a circulating drive, a dyeing roller and a pulp discharge row. The dyeing tank is installed on the frame body, the dyeing roller is installed in the dyeing tank, the circulating drive is respectively connected to the dyeing tank and the pulp discharge row, the pulp discharge row is installed on the frame body, and the discharge port of the pulp discharge row is aligned with the dyeing roller.
[0010] Furthermore, the circulation driving member includes a circulation pump and a heating chamber, and the circulation pump pumps the slurry in the dyeing tank to a slurry outlet after passing through the heating chamber.
[0011] Furthermore, the roller assembly includes a traction roller, a tensioning roller, an extrusion wheel group and an auxiliary roller. The traction roller, the tensioning roller, the extrusion wheel group and the auxiliary roller are all installed on the frame body. The yarn passes through the traction roller, the tensioning roller, the auxiliary roller, the dyeing assembly, the extrusion wheel group, the auxiliary roller in sequence, and finally enters the drying assembly.
[0012] Furthermore, the extrusion wheel group includes a fixed pressing wheel and an adjustable pressing wheel, both of which include an extrusion sleeve and an extrusion roller. The extrusion roller of the adjustable pressing wheel is connected to an adjusting screw, which is used to control the adjusting pressing wheel to approach or move away from the fixed pressing wheel.
[0013] Furthermore, a tensioning driving component is arranged on the tensioning roller, and the tensioning driving component is installed on the frame body.
[0014] Compared with the prior art, the utility model provides a quick-drying sizing machine. When the dyed yarn passes through the extrusion wheel group, the excess dye attached to the yarn will be squeezed out, and the dye will be further absorbed when passing through the sizing absorption row group, and the air outlet row blows out hot air to dry the yarn; the hot air passes through the yarn into the air guide row, and then blows to the yarn again under the guidance of the air guide row. By changing the air duct, the drying area of the yarn is increased, and the drying efficiency of the yarn is further improved, ensuring that the drying efficiency is guaranteed while reducing the volume of the drying part. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional view of the utility model;
[0016] Figure 2 It is a structural view of the utility model;
[0017] Figure 3 It is a structural view of the drying component in the utility model;
[0018] Figure 4It is a three-dimensional view of the air guide row in the utility model;
[0019] Figure 5 It is a cross-sectional view of the air guide row in the utility model;
[0020] Figure 6 It is a three-dimensional view of the slurry suction row group in the utility model;
[0021] Figure 7 It is a cross-sectional view of the slurry suction row group in the utility model;
[0022] Figure 8 yes Figure 7 A partial enlarged view of part A;
[0023] Fig. 9 It is a three-dimensional view of the impregnation component in the utility model;
[0024] Fig.10 It is a cross-sectional view of the impregnation component in the utility model;
[0025] Fig.11 It is a three-dimensional view of the extrusion wheel set in the utility model.
[0026] Description of reference numerals:
[0027] Among them: 1. rack body; 2. drying assembly; 20. air guide; 200. diversion air duct; 21. slurry suction row group; 210. slurry suction pump; 211. slurry suction roller; 2110. roller body; 2111. slurry suction roll; 2112. baffle; 212. vacuum row; 213. bridge frame; 214. adjustment frame; 22. hot air blower; 23. diversion roller; 24. air outlet row; 25. cluster Roller; 3. Dyeing assembly; 30. Circulation drive; 31. Dyeing tank; 32. Dyeing roller; 33. Slurry discharge row; 4. Roller assembly; 40. Traction roller; 41. Tensioning roller; 42. Auxiliary roller; 43. Extrusion wheel group; 430. Adjusting clamping wheel; 431. Fixed clamping wheel; 432. Extrusion reel; 433. Extrusion roller; 434. Adjusting screw; 44. Tensioning drive. DETAILED DESCRIPTION
[0028] The present invention is described in detail below in conjunction with specific embodiments.
[0029] In the present utility model, unless otherwise clearly specified and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are to better illustrate the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.
[0030] like Figures 1 to 11 As shown, the utility model provides a quick-drying sizing machine, including a frame body 1, on which a dyeing assembly 3, a roller assembly 4 and a drying assembly 2 are arranged, the dyeing assembly 3 is used to dye the yarn, the roller assembly 4 is used to guide the yarn, and the drying assembly 2 is used to dry the dyed yarn;
[0031] The drying component 2 includes a traction roller 40, a diversion roller 23, a bundling roller 25, a hot air blower 22, an air guide row 20, an air outlet row 24 and a slurry suction row group 21. The dyed yarn bypasses the slurry suction row group 21 in turn and enters the traction roller 40. The yarn is diverted at the traction roller 40 and passes through two groups of diversion rollers 23 respectively, and then is collected by the bundling roller 25 for winding; the air guide row 20 is installed on the frame body 1 and the air guide row 20 is located between the two groups of diversion rollers 23. A plurality of groups of diversion air ducts 200 are arranged on the air guide row 20, and the air inlet end and the air outlet end of the diversion air duct 200 are parallel to the yarn; the air outlet row 24 is installed on the frame body 1 near the air inlet end, and the hot air blower 22 is installed on the frame body 1, and the hot air blower 22 is connected to the air outlet row 24.
[0032] Through the above design, the traction roller 40 pulls the dyed yarn onto the diversion roller 23. The diversion rollers 23 at both ends divert the single-layer yarn to both ends, so that the number of yarns at each end is halved, and the wind resistance is reduced by reducing the density of the yarn, ensuring that the yarn can be completely dried. The hot air blower 22 pumps the hot air to the air outlet 24. The hot air blown out from the air outlet 24 is perpendicular to the moving direction of the yarn, ensuring that the yarn can receive sufficient drying effect. The hot air enters the diversion air duct 200 from the air inlet end and is blown out from the air outlet end under the guidance of the diversion air duct 200. The hot air blown out from the air outlet end will perform secondary drying on the yarn passing through the air outlet 24, ensuring that the yarn can reach a sufficient degree of dryness.
[0033] Since the yarn has been absorbed by the sizing row group 21 before drying, the humidity of the yarn has been reduced when drying. When the yarn passes through the air inlet and outlet in turn, both sides of the yarn can be dried by hot air. The yarn only needs to pass through the side end of the air guide row 20 to be dried. There is no need to reciprocate around the roller. The drying effect can be ensured by extending the distance of the yarn in the dryer, and the volume of the sizing machine can be reduced by reducing the number of rollers.
[0034] In this embodiment, the slurry suction row group 21 includes a slurry suction roller 211, a vacuum row 212, a bridge frame 213 and an adjustment frame 214. The adjustment frame 214 is installed on the frame body 1. The bridge frame 213 can slide on the adjustment frame 214. A locking knob for fixing the bridge frame 213 on the adjustment frame 214 is provided on the bridge frame 213; the slurry suction roller 211 and the vacuum row 212 are both installed on the bridge frame 213, and the vacuum row 212 can approach or move away from the slurry suction roller 211 under the adjustment of the adjustment knob, and the vacuum row 212 is connected to a slurry suction pump 210.
[0035] In this embodiment, the slurry suction roller 211 includes a roller body 2110, a slurry suction roll 2111 and a baffle 2112. The roller body 2110 is installed on a bridging frame 213, the slurry suction roll 2111 is sleeved on the bridging frame 213, and baffles 2112 are respectively arranged at both ends of the slurry suction roll 2111.
[0036] In this embodiment, the slurry suction roll 2111 is made of sponge material. Relying on the adsorption of the sponge, when the yarn passes through the slurry suction roll 2111, the excess slurry will be sucked away by the slurry suction roll 2111, and when the slurry suction roll 2111 adsorbed with slurry passes through the vacuum exhaust 212, the slurry will be sucked by the vacuum exhaust 212, ensuring the cleanliness of the slurry suction roll 2111 and avoiding excessive slurry remaining on the slurry suction roll 2111 after long-term processing, which affects the subsequent drying effect. In this embodiment, the slurry sucked by the vacuum exhaust 212 can be guided to the impregnation component 3 by the slurry suction pump 210, or directly collected by an external collection device; the rotation direction of the roller body 2110 is consistent with the transmission direction of the yarn.
[0037] In this embodiment, the dyeing assembly 3 includes a dyeing tank 31, a circulating drive member 30, a dyeing roller 32 and a pulp discharge row 33. The dyeing tank 31 is installed on the frame body 1, the dyeing roller 32 is installed in the dyeing tank 31, the circulating drive member 30 is respectively connected to the dyeing tank 31 and the pulp discharge row 33, the pulp discharge row 33 is installed on the frame body 1, and the discharge port of the pulp discharge row 33 is aligned with the dyeing roller 32.
[0038] In this embodiment, the circulation driving member 30 includes a circulation pump and a heating chamber. The circulation pump pumps the slurry in the dyeing tank 31 to the slurry discharge row 33 through the heating chamber.
[0039] With the above design, the dye in the dyeing tank 31 is driven by a circulation pump and then heated in the heating chamber and pumped to the pulp discharge row 33 through a pipeline. The pulp discharge row 33 sprays the pulp onto the yarn and then falls into the dyeing tank 31 .
[0040] In this embodiment, the roller assembly 4 includes a traction roller 40, a tensioning roller 41, an extrusion wheel group 43 and an auxiliary roller 42. The traction roller 40, the tensioning roller 41, the extrusion wheel group 43 and the auxiliary roller 42 are all installed on the frame body 1. The yarn passes through the traction roller 40, the tensioning roller 41, the auxiliary roller 42, the dyeing component 3, the extrusion wheel group 43, the auxiliary roller 42 in sequence, and finally enters the drying component 2.
[0041] In this embodiment, the extrusion wheel group 43 includes a fixed pressure wheel 431 and an adjustable pressure wheel 430. The fixed pressure wheel 431 and the adjustable pressure wheel 430 both include an extrusion sleeve 432 and an extrusion roller 433. The extrusion roller 433 of the adjustable pressure wheel 430 is connected to an adjusting screw 434, and the adjusting screw 434 is used to control the adjusting pressure wheel 430 to approach or move away from the fixed pressure wheel 431.
[0042] Through the above-mentioned design scheme, when the yarn that has been dyed by the dyeing pool 31 leaves the dyeing pool 31, more slurry will be attached to it. When passing through the extrusion roller 433, the excess slurry attached to the yarn will be squeezed out by the extrusion rollers 433 on both sides, and the squeezed slurry will fall back into the dyeing pool 31 to be dyed again. In this embodiment, the extrusion sleeve 432 is made of rubber material, and the rubber can be deformed when subjected to pressure to prevent the extrusion wheel group 43 from over-clamping and damaging the yarn.
[0043] In this embodiment, a tensioning driving member 44 is provided on the tensioning roller 41 , and the tensioning driving member 44 is installed on the frame body 1 .
[0044] Compared with the prior art, the utility model provides a quick-drying sizing machine. When the dyed yarn passes through the extrusion wheel group 43, the excess dye attached to the yarn will be squeezed out, and the dye will be further absorbed when passing through the slurry suction row group 21, and the air outlet row 24 blows out hot air to dry the yarn; the hot air passes through the yarn into the air guide row 20, and then blows to the yarn again under the guidance of the air guide row 20. By changing the air duct, the drying area of the yarn is increased, and the drying efficiency of the yarn is further improved, ensuring that the drying efficiency is guaranteed while reducing the volume of the drying part.
[0045] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A quick-drying sizing machine, comprising a frame body (1), characterized in that: A dyeing assembly (3), a roller assembly (4) and a drying assembly (2) are arranged on the frame body (1); the dyeing assembly (3) is used to dye the yarn, the roller assembly (4) is used to guide the yarn, and the drying assembly (2) is used to dry the dyed yarn; The drying assembly (2) comprises a traction roller (40), a diversion roller (23), a bundling roller (25), a hot air blower (22), an air guide row (20), an air outlet row (24) and a slurry suction row group (21). The dyed yarn sequentially bypasses the slurry suction row group (21) and enters the traction roller (40). The yarn is diverted at the traction roller (40) and passes through two groups of diversion rollers (23) respectively, and then is collected by the bundling roller (25) and then rolled up. The air guide row (20) is installed on the frame body (1) and the air guide row (20) is located between two groups of diversion rollers (23). A plurality of diversion air ducts (200) are arranged on the air guide row (20), and the air inlet end and the air outlet end of the diversion air duct (200) are both parallel to the yarn; the air outlet row (24) is installed on the frame body (1) near the air inlet end, the hot air blower (22) is installed on the frame body (1), and the hot air blower (22) is connected to the air outlet row (24).
2. A quick-drying sizing machine according to claim 1, characterized in that: The slurry suction row group (21) comprises a slurry suction roller (211), a vacuum row (212), a bridge frame (213) and an adjustment frame (214); the adjustment frame (214) is mounted on the frame body (1); the bridge frame (213) can slide on the adjustment frame (214); a locking knob for fixing the bridge frame (213) on the adjustment frame (214) is arranged on the bridge frame (213); the slurry suction roller (211) and the vacuum row (212) are both mounted on the bridge frame (213); the vacuum row (212) can approach or move away from the slurry suction roller (211) under the adjustment of the adjustment knob; the vacuum row (212) is connected to a slurry suction pump (210).
3. A quick-drying sizing machine according to claim 2, characterized in that: The slurry suction roller (211) comprises a roller body (2110), a slurry suction roll (2111) and a baffle (2112); the roller body (2110) is mounted on a bridge frame (213); the slurry suction roll (2111) is sleeved on the bridge frame (213); and baffles (2112) are respectively arranged at both ends of the slurry suction roll (2111).
4. The quick-drying sizing machine according to claim 1, characterized in that: The dyeing assembly (3) comprises a dyeing tank (31), a circulating driving member (30), a dyeing roller (32) and a pulp discharge row (33); the dyeing tank (31) is mounted on a frame body (1); the dyeing roller (32) is mounted in the dyeing tank (31); the circulating driving member (30) is respectively connected to the dyeing tank (31) and the pulp discharge row (33); the pulp discharge row (33) is mounted on the frame body (1); and the discharge port of the pulp discharge row (33) is aligned with the dyeing roller (32).
5. A quick-drying sizing machine according to claim 4, characterized in that: The circulation driving member (30) comprises a circulation pump and a heating chamber. The circulation pump pumps the slurry in the dyeing tank (31) through the heating chamber to a slurry discharge row (33).
6. The quick-drying sizing machine according to claim 1, characterized in that: The roller assembly (4) comprises a traction roller (40), a tension roller (41), an extrusion wheel group (43) and an auxiliary roller (42). The traction roller (40), the tension roller (41), the extrusion wheel group (43) and the auxiliary roller (42) are all installed on the frame body (1). The yarn passes through the traction roller (40), the tension roller (41), the auxiliary roller (42), the dyeing assembly (3), the extrusion wheel group (43), the auxiliary roller (42) in sequence, and finally enters the drying assembly (2).
7. A quick-drying sizing machine according to claim 6, characterized in that: The extrusion wheel assembly (43) comprises a fixed pressure wheel (431) and an adjustable pressure wheel (430), and both the fixed pressure wheel (431) and the adjustable pressure wheel (430) comprise an extrusion sleeve (432) and an extrusion roller (433). The extrusion roller (433) of the adjustable pressure wheel (430) is connected to an adjusting screw (434), and the adjusting screw (434) is used to control the adjusting pressure wheel (430) to approach or move away from the fixed pressure wheel (431).
8. The quick-drying sizing machine according to claim 6, characterized in that: A tensioning driving component (44) is arranged on the tensioning roller (41), and the tensioning driving component (44) is installed on the frame body (1).