A dust removal and cleaning device for chenille machine
By designing a dust removal and cleaning device for a Chenille machine including a shock mechanism and a collection mechanism, the problem of difficulty in adjusting the beat amplitude and force of existing equipment is solved, and efficient dust removal and cleaning of Chenille fabrics is achieved, ensuring the safety of the fabric.
Patent Information
- Application Number
- CN202421569160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-04
AI Technical Summary
It is difficult for existing equipment to flexibly adjust the amplitude and force of the slap according to different hit needs, resulting in poor dust removal and cleaning of Chenille fabrics and may even damage the fabric.
A dust removal and cleaning device for Chenille machine is designed, including a shock mechanism and a collection mechanism. The vibration shock mechanism drives the rotation shaft and the rotation rod through a stepper motor, driving the circular plate and the connecting rod to rotate, and the bumps squeeze the vibration shock plate to achieve accurate impact on the Chenille fabric. The collection mechanism forms negative pressure through a vacuum fan, sucking in dust and impurities and hairs to avoid accumulation.
By adjusting the length of the connecting rod, the shaking amplitude of the vibrating plate is controlled, and the precise control of the slapping amplitude and force is achieved, the efficiency and quality of dust removal and cleaning are improved, and fabric damage is avoided.
Smart Images

Figure CN222730208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dust removal and cleaning, in particular to a dust removal and cleaning device for a chenille machine. Background Art
[0002] Chenille yarn, also known as velvet, is a new type of fancy yarn. It is made of two strands of yarn as the core, and the feather yarn is sandwiched in the middle by twisting. Chenille yarn will inevitably be contaminated with dust, impurities and hairiness during the production process. In order to meet the requirements of production and factory delivery, it needs to be cleaned between some processes or before delivery.
[0003] In the prior art, in the general chenille fabric processing process, various mechanical equipment are needed to cut, press and iron the fabric. The fabric is easy to absorb dust and impurities and needs to be removed. Beating is a more commonly used method to remove dust from the fabric. However, the cleaning speed is slow and the efficiency is low by manual beating. When beating by machine, different fabric thicknesses require different beating amplitudes. If the beating amplitude is too small, the cleaning effect on the fabric is poor. If the beating amplitude is too large, the fabric may be damaged or even ruptured. It is difficult for the existing equipment to flexibly adjust the beating amplitude and force according to different beating requirements. Therefore, a dust removal and cleaning device for a chenille machine is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a dust removal and cleaning device for a chenille machine, aiming to improve the problem in the prior art that "it is difficult for existing equipment to flexibly adjust the amplitude and force of the beating according to different beating requirements".
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dust removal and cleaning device for a chenille machine, comprising a box body, the bottom of the box body is fixedly connected to a supporting base, a feed port is opened on the left side of the box body, a discharge port is opened on the right side of the box body, a vibration mechanism is arranged inside the box body, conveying rollers are installed on the inner wall of the box body, the number of the conveying rollers is set to be multiple, and the multiple conveying rollers are symmetrically arranged inside the box body, and a collection mechanism is arranged inside the box body.
[0006] As a further description of the above technical solution:
[0007] The vibration mechanism comprises a stepper motor, which is fixedly mounted on the rear side of the inner wall of the box body. The rear side of the output shaft of the stepper motor is fixedly connected with a rotating shaft, and the rotating shaft penetrates and is rotatably mounted on the inner wall of the box body.
[0008] As a further description of the above technical solution:
[0009] The vibration mechanism also includes a rotating rod, which penetrates and is rotatably mounted on the inner wall of the box body, and is connected to the rotating shaft through a belt transmission.
[0010] As a further description of the above technical solution:
[0011] The vibration mechanism also includes a circular plate, which is fixedly mounted on the circumferential surface of the rotating rod, and the circumferential surface of the circular plate is fixedly connected to a connecting rod 1.
[0012] As a further description of the above technical solution:
[0013] The vibration mechanism also includes a connecting rod 2, wherein an end of the connecting rod 2 away from the connecting rod 1 is fixedly connected with a protrusion, and the surfaces of the connecting rod 1 and the connecting rod 2 are both provided with connecting holes, and the connecting rod 1 and the connecting rod 2 are detachably connected by fastening bolts.
[0014] As a further description of the above technical solution:
[0015] The vibration mechanism also includes a vibration plate, one end of which is hinged on the inner wall of the box body, and the bottom of the other end of the vibration plate is indirectly in contact with the protrusion.
[0016] As a further description of the above technical solution:
[0017] The collecting mechanism comprises a dust suction fan, which is fixedly mounted on the bottom of the inner wall of the box body, and the bottom of the inner wall of the box body is fixedly connected with a collecting chamber.
[0018] As a further description of the above technical solution:
[0019] The collection mechanism also includes a collection box, which is plugged into the inner wall of the collection chamber, and a handle is fixedly connected to the front of the collection box.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by inserting the fastening bolts into different connecting holes, the overall length of the connecting rod 1 and the connecting rod 2 can be adjusted, and then the shaking amplitude of the vibration plate when the protrusion squeezes the vibration plate can be adjusted, and the beating amplitude and force can be accurately controlled to ensure the dust removal and cleaning quality of the fabric.
[0022] 2. In the utility model, by setting up a collection mechanism, the dust suction fan operates to form a negative pressure inside the box, and the floating dust impurities and hairiness are sucked into the interior of the collection box, thereby preventing the accumulation of dust impurities and hairiness from affecting the normal progress of subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1It is a front view schematic diagram of the overall three-dimensional structure of the utility model;
[0024] Figure 2 It is a rear view schematic diagram of the overall three-dimensional structure of the utility model;
[0025] Figure 3 It is a schematic cross-sectional view of the overall three-dimensional structure of the utility model;
[0026] Figure 4 It is a schematic cross-sectional view of the overall three-dimensional structure of the utility model;
[0027] Figure 5 It is a three-dimensional exploded structural schematic diagram of the circular plate, connecting rod 1, connecting rod 2, protrusions, connecting holes and fastening bolts in the utility model.
[0028] Legend:
[0029] 1. Box body; 2. Support base; 3. Feed inlet; 4. Discharge outlet; 5. Conveyor roller; 6. Stepper motor; 7. Rotating shaft; 8. Belt; 9. Rotating rod; 10. Round plate; 11. Connecting rod 1; 12. Connecting rod 2; 13. Bump; 14. Connecting hole; 15. Fastening bolt; 16. Vibrating plate; 17. Dust suction fan; 18. Collection chamber; 19. Collection box; 20. Handle. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 - Figure 4 The utility model provides an embodiment: a dust removal and cleaning device for a chenille machine, comprising a box body 1, a supporting base 2 that plays a supporting and stabilizing role is fixedly connected to the bottom of the box body 1 to improve the stability of the box body 1 when working, a feed inlet 3 for passing chenille fabric into the box body 1 is opened on the left side of the box body 1, and a discharge port 4 for outputting chenille fabric to the outside of the box body 1 is opened on the right side of the box body 1, a vibration mechanism is arranged inside the box body 1, and conveying rollers 5 are installed on the inner wall of the box body 1, and the number of conveying rollers 5 is set to multiple, and multiple conveying rollers 5 are symmetrically arranged inside the box body 1. By arranging multiple conveying rollers 5, the direction of the chenille fabric is in the shape of a "J", which is convenient for subsequent dust removal and cleaning work, and a collecting mechanism is arranged inside the box body 1.
[0032] Reference Figure 3 , Figure 4 The vibration mechanism includes a stepper motor 6, which is fixedly mounted on the rear side of the inner wall of the box body 1. The stepper motor 6 can accurately control the rotation angle of its output shaft, which is convenient for adjusting the rotation speed and rotation angle of its rotating shaft. It can be adjusted accordingly according to different work requirements to improve the accuracy of control. The rear side of the output shaft of the stepper motor 6 is fixedly connected with a rotating shaft 7 arranged in a horizontal state. The rotating shaft 7 passes through and is rotatably mounted on the inner wall of the box body 1. The vibration mechanism also includes a rotating rod 9 arranged in a horizontal state. The rotating rod 9 passes through and is rotatably mounted on the inner wall of the box body 1. The rotating rod 9 is connected to the rotating shaft 7 through a belt 8. The belt 8 is arranged on the outside of the box body 1. The rotation of the rotating shaft 7 drives the rotating rod 9 to rotate through the transmission action of the belt 8.
[0033] Reference Figure 3 - Figure 5 The vibration mechanism also includes a circular plate 10, the number of which is set to be multiple, the circular plate 10 is fixedly mounted on the circumferential surface of the rotating rod 9, the circumferential surface of the circular plate 10 is fixedly connected with a connecting rod 11, the vibration mechanism also includes a connecting rod 2 12, the lengths of the connecting rod 11 and the connecting rod 2 12 are equal, the end of the connecting rod 2 12 away from the connecting rod 1 11 is fixedly connected with a protrusion 13, the surfaces of the connecting rod 1 11 and the connecting rod 2 12 are both provided with connecting holes 14, the number of the connecting holes 14 is set to be multiple, and the multiple connecting holes 14 are arranged in a straight line and equidistantly on the surfaces of the connecting rod 1 11 and the connecting rod 2 12, the connecting rod 1 11 and the connecting rod 2 12 are detachably connected by fastening bolts 15, and different lengths can be achieved by passing the fastening bolts 15 through different connecting holes 14.
[0034] Reference Figure 4 The vibration mechanism also includes a vibration plate 16 which is arranged obliquely, one end of which is hinged on the inner wall of the box body 1, and the bottom of the other end of the vibration plate 16 is indirectly in contact with the protrusion 13. By setting the protrusion 13, the protrusion 13 rotates and squeezes the vibration plate 16, and the vibration plate 16 hits the chenille fabric, and the dust impurities and hairiness adhered to the chenille fabric during processing are shaken off, thereby improving the cleaning effect of the chenille fabric and ensuring the quality of subsequent processing of the chenille fabric.
[0035] Reference Figure 1 , Figure 4The collecting mechanism includes a dust suction fan 17 for absorbing dust impurities and hairiness. The dust suction fan 17 can create negative pressure inside the box body 1, so as to absorb the dust impurities and hairiness inside the box body 1 into the inside of the collecting chamber 18. It is a prior art. The dust suction fan 17 is fixedly installed at the bottom of the inner wall of the box body 1, and the bottom of the inner wall of the box body 1 is fixedly connected with the collecting chamber 18. The collecting mechanism also includes a collecting box 19 for temporarily storing dust impurities and hairiness. The collecting box 19 is plugged into the inner wall of the collecting chamber 18. The front of the collecting box 19 is fixedly connected with a handle 20 for facilitating the staff to take out the collecting box 19, so as to facilitate the centralized cleaning of the dust impurities and hairiness inside the collecting box 19.
[0036] Working principle: When in use, by starting the power supply of the stepper motor 6, the stepper motor 6 starts to drive the rotating shaft 7 to rotate, the rotating shaft 7 rotates through the belt 8 to drive the rotating rod 9 to rotate, the rotating rod 9 rotates to drive the circular plate 10 to rotate, the circular plate 10 rotates to drive the connecting rod 11 and the connecting rod 2 12 to rotate together, and when the connecting rod 2 12 rotates, it will drive the protrusion 13 to rotate and intermittently contact the vibration plate 16. When the protrusion 13 rotates and contacts the vibration plate 16, the protrusion 13 squeezes the vibration plate 16 to move upward. When the protrusion 13 rotates and loses contact with the vibration plate 16, the vibration plate 16 moves downward under the action of gravity. As the stepper motor 6 keeps working, the vibration plate 16 keeps swinging up and down, thereby hitting the chenille fabric and shaking off dust, impurities and feathers.
[0037] Then turn on the dust suction fan 17, which forms a negative pressure inside the box body 1 when it works, so that the dust impurities and hairiness that are knocked down inside the box body 1 are sucked into the collecting box 19. Pulling the handle 20 to the front side can drive the collecting box 19 to move forward and take the collecting box 19 out of the collecting chamber 18, so that the dust impurities and hairiness inside the collecting box 19 can be conveniently cleaned together to avoid the accumulation of dust impurities and hairiness affecting subsequent work.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust removal and cleaning device for a chenille machine, comprising a housing (1), characterized in that: The bottom of the box body (1) is fixedly connected to a support base (2); a feed port (3) is provided on the left side of the box body (1); a discharge port (4) is provided on the right side of the box body (1); a vibration mechanism is provided inside the box body (1); conveying rollers (5) are installed on the inner wall of the box body (1); the number of the conveying rollers (5) is set to be multiple, and the multiple conveying rollers (5) are symmetrically arranged inside the box body (1); and a collecting mechanism is provided inside the box body (1).
2. The dust removal and cleaning device for a chenille machine according to claim 1, characterized in that: The vibration mechanism comprises a stepper motor (6), the stepper motor (6) is fixedly mounted on the rear side of the inner wall of the box body (1), the rear side of the output shaft of the stepper motor (6) is fixedly connected to a rotating shaft (7), and the rotating shaft (7) penetrates and is rotatably mounted on the inner wall of the box body (1).
3. The dust removal and cleaning device for a chenille machine according to claim 2, characterized in that: The vibration mechanism also includes a rotating rod (9), which penetrates and is rotatably mounted on the inner wall of the box body (1), and the rotating rod (9) is connected to the rotating shaft (7) through a belt (8).
4. The dust removal and cleaning device for a chenille machine according to claim 3, characterized in that: The vibration mechanism also includes a circular plate (10), which is fixedly mounted on the circumferential surface of the rotating rod (9), and the circumferential surface of the circular plate (10) is fixedly connected to a connecting rod 1 (11).
5. The dust removal and cleaning device for a chenille machine according to claim 4, characterized in that: The vibration mechanism also includes a second connecting rod (12), one end of the second connecting rod (12) away from the first connecting rod (11) is fixedly connected with a protrusion (13), the surfaces of the first connecting rod (11) and the second connecting rod (12) are both provided with connecting holes (14), and the first connecting rod (11) and the second connecting rod (12) are detachably connected by a fastening bolt (15).
6. The dust removal and cleaning device for a chenille machine according to claim 5, characterized in that: The vibration mechanism also includes a vibration plate (16), one end of which is hinged on the inner wall of the box body (1), and the bottom of the other end of the vibration plate (16) is in indirect contact with the protrusion (13).
7. The dust removal and cleaning device for a chenille machine according to claim 1, characterized in that: The collection mechanism comprises a dust suction fan (17), the dust suction fan (17) is fixedly mounted on the bottom of the inner wall of the box body (1), and the bottom of the inner wall of the box body (1) is fixedly connected to a collection chamber (18).
8. The dust removal and cleaning device for a chenille machine according to claim 7, characterized in that: The collection mechanism further comprises a collection box (19), the collection box (19) being plugged into the inner wall of the collection chamber (18), and a handle (20) being fixedly connected to the front of the collection box (19).