Anti-deviation ultrafine fiber fabric cutting device
By designing an anti-offset mechanism and an electrostatic removal mechanism in the microfiber fabric cutting device, the problems of cutting offset, excessive tension and low practicality of electrostatic removal are solved, and a more stable and efficient cutting process and more accurate length detection are achieved.
Patent Information
- Application Number
- CN202421567537.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing microfiber fabric cutting device is difficult to apply appropriate tension to the microfiber fabric, resulting in problems of cutting offset and excessive tension damage, and the practicality of removing static electricity and length detection is low.
An anti-offset microfiber fabric cutting device is designed, and an anti-offset mechanism is used to apply appropriate tension through the suction cup, and intermittent adjustment is achieved through the intermittent fit between the single gear and the groove wheel. At the same time, an electrostatic removal mechanism is set up to spray antistatic lubricant with an atomized spray head, and length detection is performed through the coordination of a timer and an industrial camera.
It effectively prevents the cutting deviation of microfiber fabrics, avoids damage caused by excessive tension, and improves the practicality of static electricity removal, achieving accurate detection of the length of microfiber fabrics.
Smart Images

Figure CN222730223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of ultrafine fiber manufacturing, in particular to an anti-deviating ultrafine fiber fabric cutting device. Background Art
[0002] The microfiber fabric cutting device is an automated cutting device specially used for processing microfiber materials. It is usually controlled by a computer and can accurately measure and cut various types of microfiber fabrics, such as polyester, nylon, spandex, etc.
[0003] When using existing cutting devices, it is difficult to apply appropriate tension to microfiber fabrics, which may make it difficult to keep the two ends of the microfiber fabric in a relatively stable position, and the microfiber fabric is prone to cutting deviation. In addition, some equipment is difficult to achieve intermittent adjustment when applying tension, and excessive tension may cause damage to the microfiber fabric. When using existing cutting devices, it is difficult to remove static electricity from microfiber fabrics, and some equipment is difficult to detect the length of microfiber fabrics when removing static electricity, and its practicality is relatively simple. Utility Model Content
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an anti-deviating microfiber fabric cutting device.
[0005] The utility model is implemented in this way, constructing an anti-deviating microfiber fabric cutting device, the device comprises a cutting machine, the left and right ends of the cutting machine are slidably connected with anti-deviating mechanisms, the front end of the top of the cutting machine is fixedly connected with a static electricity removal mechanism, and the left and right ends of the back of the cutting machine are fixedly connected with cylinders;
[0006] The anti-deviation mechanism includes an L-shaped plate, and the left and right ends of the cutting machine are slidably connected with the L-shaped plate; a first motor, and the right end of the back of the L-shaped plate at the right end of the cutting machine is fixedly connected with the first motor; a single gear, and the front end output shaft of the first motor is fixedly connected with the single gear; a groove wheel, and the left end of the single gear is intermittently matched with the groove wheel; a gear tooth plate part, and the front end of the groove wheel is fixedly connected to the back of the gear inside the gear tooth plate part through a wheel rod; a connecting rod, and the left end of the inner tooth plate of the gear tooth plate part is fixedly connected with the connecting rod; a fixed plate, and the left end of the connecting rod is fixedly connected with the fixed plate.
[0007] Preferably, the anti-deviation mechanism further includes an L-shaped connecting rod, and both front and rear sides of the left end of the fixed plate are fixedly connected with the L-shaped connecting rod; and a suction cup, and the bottom of the L-shaped connecting rod is fixedly connected with the suction cup.
[0008] Preferably, the static electricity removal mechanism includes a mounting bracket, which is fixedly connected to the mounting bracket at the top front end of the cutting machine; a second motor, which is fixedly connected to the left end of the mounting bracket; a screw, which is fixedly connected to the output shaft at the right end of the second motor; a limit rod, which is fixedly connected to the mounting bracket; a moving block, which passes through the moving block and is slidably connected to the inside thereof; and an atomizing nozzle, which is fixedly connected to the bottom of the moving block.
[0009] Preferably, the static electricity removal mechanism further includes an industrial camera, to which the front end of the moving block is fixedly connected; and a timer, to which the top of the mounting frame is fixedly connected.
[0010] Preferably, the push rod at the top of the cylinder is fixedly connected to an L-shaped plate, the single gear and the back of the groove wheel are both rotatably connected to the front end of the L-shaped plate, and the bottom of the inner tooth plate of the gear tooth plate is slidably connected to the top of the L-shaped plate.
[0011] Preferably, the timer is electrically connected to the industrial camera, and the screw rod passes through the moving block and is connected to its internal thread.
[0012] Preferably, a screw rod is rotatably connected inside the mounting frame, and the screw rod is arranged above the limiting rod.
[0013] The utility model has the following advantages: the utility model provides an anti-deviating ultra-fine fiber fabric cutting device through improvement, which has the following improvements compared with the same type of equipment:
[0014] The utility model discloses an anti-drift microfiber fabric cutting device, which is provided with an anti-drift mechanism, and applies appropriate pulling force to the microfiber fabric through a suction cup, so that the two ends of the microfiber fabric are kept in a relatively stable position, reducing the movement of the microfiber fabric during the cutting process, and at the same time, through the intermittent cooperation of two groups of single gears and two groups of groove wheels, intermittent adjustment is achieved to prevent the microfiber fabric from being damaged due to excessive pulling force.
[0015] The utility model discloses an anti-deviating ultrafine fiber fabric cutting device, which is provided with an anti-static mechanism, and sprays an anti-static lubricant on the surface of the ultrafine fiber fabric through an atomizing nozzle to complete the anti-static of the ultrafine fiber fabric, and then completes the length detection of the ultrafine fiber fabric through the cooperation of a timer and an industrial camera, thereby improving the practicality of the anti-static mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the cutting machine of the utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the anti-deviation mechanism of the utility model;
[0018] Figure 3It is a three-dimensional structural schematic diagram of the static electricity removal mechanism of the utility model.
[0019] Among them: cutting machine-1, anti-deviation mechanism-2, L-shaped plate-21, first motor-22, single gear-23, groove wheel-24, gear tooth plate-25, connecting rod-26, fixing plate-27, L-shaped connecting rod-28, suction cup-29, static elimination mechanism-3, mounting frame-31, second motor-32, screw-33, limit rod-34, moving block-35, atomizing nozzle-36, industrial camera-37, timer-38, cylinder-4. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1 to Figure 3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0021] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] Embodiment 1:
[0024] See also Figure 1-2 The utility model discloses an anti-deviating microfiber fabric cutting device, comprising a cutter 1, both left and right ends of the cutter 1 are slidably connected with an anti-deviating mechanism 2, the top front end of the cutter 1 is fixedly connected with a static electricity removal mechanism 3, and both left and right ends of the back of the cutter 1 are fixedly connected with a cylinder 4.
[0025] The anti-deviation mechanism 2 includes an L-shaped plate 21, and the L-shaped plate 21 is slidably connected to the left and right ends of the cutting machine 1. The right end of the back of the L-shaped plate 21 at the right end of the cutting machine 1 is fixedly connected to a first motor 22, and the first motor 22 is convenient for driving the single gear 23 to rotate; the front end output shaft of the first motor 22 is fixedly connected to a single gear 23, and the left end of the single gear 23 is intermittently matched with the groove wheel 24, and the single gear 23 is convenient for driving the groove wheel 24 to rotate; the front end of the groove wheel 24 is fixedly connected to the back of the inner gear of the gear tooth plate part 25 through a wheel rod, the gear tooth plate part 25 is composed of a gear and a tooth plate, the gear is meshed with the tooth plate, and the left end of the inner tooth plate of the gear tooth plate part 25 is fixedly connected to a connecting rod 26, and the gear tooth plate part 25 is convenient for driving the connecting rod 26 to move.
[0026] The left end of the connecting rod 26 is fixedly connected to a fixing plate 27, and the front and rear sides of the left end of the fixing plate 27 are fixedly connected to L-shaped connecting rods 28. The bottom of the L-shaped connecting rod 28 is fixedly connected to a suction cup 29, which facilitates the L-shaped connecting rod 28 to drive the suction cup 29 to move.
[0027] The push rod at the top of the cylinder 4 is fixedly connected with the L-shaped plate 21, the single gear 23 and the back of the groove wheel 24 are rotatably connected to the front end of the L-shaped plate 21, and the bottom of the inner tooth plate of the gear tooth plate part 25 is slidably connected to the top of the L-shaped plate 21.
[0028] The working principle of an anti-deviating microfiber fabric cutting device based on the first embodiment is:
[0029] When the ultra-fine fiber fabric needs to be cut, the two groups of cylinders 4 are started, and the two groups of cylinders 4 drive the two groups of L-shaped plates 21 to move downward, and the two groups of L-shaped plates 21 drive the four groups of suction cups 29 to move downward, so that the four groups of suction cups 29 contact the top of the ultra-fine fiber fabric, discharge the air, and adsorb the ultra-fine fiber fabric, and then the two groups of first motors 22 are started, and the two groups of first motors 22 drive the two groups of single gears 23 to rotate, and the two groups of single gears 23 drive the two groups of groove wheels 24 to rotate through intermittent cooperation with the two groups of groove wheels 24, and the two groups of groove wheels 24 drive the two groups of gear tooth plate parts 25 The internal gears of the gear tooth plate parts 25 drive the two groups of gear plates to move, so that the two groups of gear tooth plate parts 25 are internally engaged. The two sets of toothed plates drive the two sets of connecting rods 26 to make relative movement, so that the distance between the two sets of connecting rods 26 gradually increases, and then the two sets of connecting rods 26 drive the two sets of fixing plates 27 to make relative movement, and the two sets of fixing plates 27 drive the two sets of L-shaped connecting rods 28 to make relative movement, and the two sets of L-shaped connecting rods 28 respectively drive the two sets of suction cups 29 at the left and right ends of the cutting machine 1 to apply appropriate pulling force to the ultra-fine fiber fabric, so that the two ends of the ultra-fine fiber fabric are kept in a relatively stable position, reducing the movement of the ultra-fine fiber fabric during the cutting process, and at the same time, through the intermittent cooperation of the two sets of single gears 23 and the two sets of groove wheels 24, intermittent adjustment is achieved to prevent the ultra-fine fiber fabric from being damaged due to excessive pulling force.
[0030] Embodiment 2:
[0031] See also Figure 3 The utility model is an anti-deviating microfiber fabric cutting device. Compared with the first embodiment, the present embodiment also includes: a static electricity removal mechanism 3, the static electricity removal mechanism 3 includes a mounting frame 31, the top front end of the cutting machine 1 is fixedly connected with the mounting frame 31, the left end of the mounting frame 31 is fixedly connected with a second motor 32, and the mounting frame 31 is convenient for fixing and installing the second motor 32.
[0032] The right end output shaft of the second motor 32 is fixedly connected with a screw rod 33, and a limiting rod 34 is fixedly connected inside the mounting frame 31. The screw rod 33 facilitates the movement of the moving block 35; the limiting rod 34 penetrates the moving block 35 and is slidably connected to the inside thereof, and an atomizing nozzle 36 is fixedly connected to the bottom of the moving block 35, and the atomizing nozzle 36 is connected to an external antistatic lubricant delivery device.
[0033] An industrial camera 37 is fixedly connected to the front end of the moving block 35, and a timer 38 is fixedly connected to the top of the mounting frame 31. The timer 38 is electrically connected to the industrial camera 37, and the industrial camera 37 facilitates the timer 38 to work; the screw 33 passes through the moving block 35 and is connected to its internal thread. The screw 33 is rotatably connected in the mounting frame 31, and the screw 33 is arranged above the limit rod 34.
[0034] In this embodiment:
[0035] When the ultra-fine fiber fabric needs to be destaticized, the second motor 32 is started, and the second motor 32 drives the screw 33 to rotate. The screw 33 drives the moving block 35 to move rightward by cooperating with the limit rod 34. The moving block 35 drives the atomizing nozzle 36 to move rightward. During the movement of the atomizing nozzle 36, the antistatic lubricant is delivered to the atomizing nozzle 36 through the external antistatic lubricant delivery equipment, so that the atomizing nozzle 36 sprays the antistatic lubricant on the surface of the ultra-fine fiber fabric to complete the destaticization of the ultra-fine fiber fabric. During the movement, the moving block 35 also drives the industrial camera 37 to move. When the industrial camera 37 captures the left edge of the microfiber fabric, the industrial camera 37 transmits an electrical signal to the timer 38, causing the timer 38 to start timing. When the industrial camera 37 captures the right edge of the microfiber fabric, the industrial camera 37 transmits an electrical signal to the timer 38, causing the timer 38 to stop timing. Then, the length of the microfiber fabric is calculated according to the formula S=VT, thereby improving the practicality of the static electricity removal mechanism 3; wherein, S is the length of the microfiber fabric, V is the moving speed (fixed value) when the screw 33 drives the moving block 35 to move, and T is the time recorded by the timer 38.
[0036] The utility model provides an anti-drift microfiber fabric cutting device through improvement, and is provided with an anti-drift mechanism 2, which applies appropriate pulling force to the microfiber fabric through a suction cup 29, so that the two ends of the microfiber fabric are kept in a relatively stable position, reducing the movement of the microfiber fabric during the cutting process, and at the same time, intermittent adjustment is achieved through the intermittent cooperation of two groups of single gears 23 and two groups of groove wheels 24, so as to prevent the microfiber fabric from being damaged due to excessive pulling force; an anti-static mechanism 3 is provided, and an anti-static lubricant is sprayed on the surface of the microfiber fabric through an atomizing nozzle 36 to complete the anti-static of the microfiber fabric, and then the length of the microfiber fabric is detected through the cooperation of a timer 38 and an industrial camera 37, thereby improving the practicality of the anti-static mechanism 3.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An anti-deviating microfiber fabric cutting device, comprising a cutting machine (1), wherein both left and right ends of the cutting machine (1) are slidably connected to an anti-deviating mechanism (2), a top front end of the cutting machine (1) is fixedly connected to an anti-static mechanism (3), and both left and right ends of the back of the cutting machine (1) are fixedly connected to a cylinder (4); Features: The anti-deviating mechanism (2) comprises: an L-shaped plate (21), the left and right ends of the cutting machine (1) are both slidably connected to the L-shaped plate (21); a first motor (22), the right end of the back of the L-shaped plate (21) at the right end of the cutting machine (1) is fixedly connected to the first motor (22); a single gear (23), the front end output shaft of the first motor (22) is fixedly connected to the single gear (23); a groove wheel (24), the left end of the single gear (23) is intermittently matched with the groove wheel (24); a gear tooth plate member (25), the front end of the groove wheel (24) is fixedly connected to the back of the inner gear of the gear tooth plate member (25) through a wheel rod; a connecting rod (26), the left end of the inner tooth plate of the gear tooth plate member (25) is fixedly connected to the connecting rod (26); and a fixing plate (27), the left end of the connecting rod (26) is fixedly connected to the fixing plate (27).
2. The anti-deviating microfiber fabric cutting device according to claim 1, characterized in that: The anti-deviating mechanism (2) further comprises: an L-shaped connecting rod (28), to which both front and rear sides of the left end of the fixing plate (27) are fixedly connected; and a suction cup (29), to which the bottom of the L-shaped connecting rod (28) is fixedly connected.
3. The anti-deviating microfiber fabric cutting device according to claim 2, characterized in that: The static electricity removal mechanism (3) comprises: a mounting frame (31), the mounting frame (31) being fixedly connected to the front end of the top of the cutting machine (1); a second motor (32), the left end of the mounting frame (31) being fixedly connected to the second motor (32); a screw rod (33), the right end output shaft of the second motor (32) being fixedly connected to the screw rod (33); a limiting rod (34), the limiting rod (34) being fixedly connected inside the mounting frame (31); a moving block (35), the limiting rod (34) passing through the moving block (35) and being slidably connected to the inside thereof; and an atomizing nozzle (36), the bottom of the moving block (35) being fixedly connected to the atomizing nozzle (36).
4. The anti-deviating microfiber fabric cutting device according to claim 3, characterized in that: The static electricity removal mechanism (3) further comprises: an industrial camera (37), the front end of the moving block (35) being fixedly connected to the industrial camera (37); and a timer (38), the top of the mounting frame (31) being fixedly connected to the timer (38).
5. The anti-deviating microfiber fabric cutting device according to claim 4, characterized in that: The top push rod of the cylinder (4) is fixedly connected to an L-shaped plate (21); the back of the single gear (23) and the groove wheel (24) are both rotatably connected to the front end of the L-shaped plate (21); and the bottom of the inner tooth plate of the gear tooth plate member (25) is slidably connected to the top of the L-shaped plate (21).
6. The anti-deviating microfiber fabric cutting device according to claim 5, characterized in that: The timer (38) is electrically connected to the industrial camera (37), and the screw rod (33) passes through the moving block (35) and is connected to the internal thread thereof.
7. The anti-deviating microfiber fabric cutting device according to claim 6, characterized in that: A screw rod (33) is rotatably connected inside the mounting frame (31), and the screw rod (33) is arranged above the limiting rod (34).