A nailing device suitable for wooden sleeper rail row

By designing a nail assembly device suitable for wooden sleeper rail rows, the mechanization and accuracy of nail assembly is achieved using jacks and limiting devices, the existing problems of time-consuming and labor-intensive and difficult to accurately ensure the size of manual nail assembly is solved, and construction efficiency and quality are improved.

CN222730258UActive Publication Date: 2025-04-08SANSHANDAO GOLD MINE SHANDONG GOLD MINING LAIZHOU
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Patent Information

Application Number
CN202421467135.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing manual nailing is time-consuming and labor-intensive, and it is difficult to accurately ensure the size, resulting in low construction efficiency and unstable quality.

Method used

A nail mounting device suitable for wooden sleeper rail row is designed, including a base, a longitudinal guide rail, a longitudinal moving part and a transverse moving part. It is nailed by a jack, and the dimensions are ensured through the track rail limiting device and the wooden sleeper limiting device.

Benefits of technology

Mechanized operation of nail installation is realized, the labor intensity of operators is reduced, safety hazards are reduced, and the accuracy of dimensions is ensured, and construction efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nailing device suitable for wooden sleeper rails, comprising a base, a longitudinal guide rail arranged on the base, a longitudinal moving part moving forward and backward along the longitudinal guide rail, and a transverse moving part moving left and right along the longitudinal moving part, a jack for pressing rail spikes is arranged at the bottom of the transverse moving part; a rail limiting device and a wooden sleeper limiting device are also arranged on the base. The utility model can realize the mechanized operation of nailing, and the rail spikes are nailed into the pad and the wooden sleeper by the jack, which reduces the labor intensity of the operator and reduces the safety hazards, and at the same time can ensure that the size meets the requirements and reduce the rework rate.
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Description

Technical Field

[0001] The utility model relates to a nailing device, in particular to a nailing device for wooden sleeper rail rows. Background Art

[0002] Track laying projects in underground mines usually involve nailing the rails on the surface in advance. Especially in inclined shaft track laying projects, construction workers face many difficulties due to the complex construction conditions in the inclined shaft. After nailing the pads on the rails on the surface according to the position of the rails, they are transported to the underground construction site for installation, which can effectively improve construction efficiency.

[0003] At present, the nailing work of the pads mainly relies on manual hammering, which not only consumes a lot of manpower, but also has a high safety risk during the operation.

[0004] In addition, the technical level of the nailing workers also directly affects the quality of the rails. During the nailing process, the distance between the rails and the distance between the sleepers must be accurately placed according to the pre-set requirements. However, the preset positions may change, especially the distance between the rails, which requires the construction workers to continuously measure and adjust during the nailing process to ensure that the specified size standards are met. This process is not only time-consuming and labor-intensive, but once the size deviation occurs due to negligence, it will directly affect the installation progress on site and increase the difficulty of construction. Utility Model Content

[0005] The utility model provides a nailing device suitable for a wooden sleeper rail row, and aims to solve the problems that the existing manual nailing is time-consuming and labor-intensive and difficult to accurately ensure the size.

[0006] The technical solution of this utility model is as follows:

[0007] A nailing device suitable for a wooden sleeper rail row comprises a base, a longitudinal guide rail arranged on the base, a longitudinal moving part moving forward and backward along the longitudinal guide rail, and a transverse moving part moving left and right along the longitudinal moving part, wherein a jack for pressing a rail spike is arranged at the bottom of the transverse moving part;

[0008] The base is also provided with a rail limiting device and a wooden sleeper limiting device.

[0009] As a further improvement of the nailing device suitable for wooden sleeper rail row: the longitudinal guide rails are divided into two groups on the left and right;

[0010] The longitudinal moving part includes a transverse guide rail beam, two groups of columns whose upper ends are respectively fixedly connected to the two ends of the transverse guide rail beam, and a first guide wheel installed at the lower end of the column; the first guide wheel cooperates with the longitudinal guide rail on the corresponding side;

[0011] The transverse moving part moves left and right along the transverse guide rail beam.

[0012] As a further improvement of the nailing device suitable for wooden sleeper rail rows: rib plates are fixed on both sides of the longitudinal guide rail, and limiting hook plates are installed on both sides of the column, and the horizontal part of the bottom of the limiting hook plate is located below the rib plate.

[0013] As a further improvement of the nailing device suitable for wooden sleeper rail row: the transverse moving part moves left and right along the transverse guide rail beam of the longitudinal moving part;

[0014] The transverse moving part comprises a connecting plate and a second guide wheel mounted on the connecting plate and matched with the transverse guide rail beam;

[0015] The jack is installed at the bottom of the connecting plate.

[0016] As a further improvement of the nailing device suitable for wooden sleeper rail row: the bottom of the connecting plate is also provided with a vertical plate, the vertical plate is provided with a vertical guide groove, and a pin is installed in the guide groove;

[0017] The vertical plate is also provided with a spring for pulling the pin upwards;

[0018] The lateral moving part further comprises an L-shaped plate fork, the upper end of the vertical part of the plate fork is connected to the pin shaft, and the horizontal part of the lower end is provided with a fork opening for placing the spike;

[0019] A convex shaft is also installed at the lower end of the jack, and the convex shaft is used to push open the plate fork when the plate fork moves downward to the limit position.

[0020] As a further improvement of the nailing device suitable for wooden sleeper rail rows: the rail limiting device is a channel steel welded to the top surface of the base.

[0021] As a further improvement of the nailing device suitable for wooden sleeper rail rows: the wooden sleeper limiting device is an angle steel welded to the top surface of the base.

[0022] As a further improvement of the nailing device suitable for wooden sleeper rail rows: the base includes a bottom plate and a plurality of longitudinally arranged support beams welded to the bottom of the bottom plate.

[0023] Compared with the prior art, the utility model has the following beneficial effects:

[0024] 1. The utility model can realize the mechanized operation of nailing, and use the jack to nail the spikes into the pad and the wooden sleeper, which reduces the labor intensity of the operator and reduces the safety hazards.

[0025] 2. The track limit device and the sleeper limit device can prevent the track gauge and sleeper spacing from changing, ensure that the dimensions meet the requirements, and reduce the rework rate.

[0026] 3. The plate fork can play a guiding role in the initial stage of nailing. When the pin moves to the limit position, the convex shaft automatically pushes the plate fork open and rotates the plate fork, thereby ensuring that the spikes and the pad are tightly connected. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the structure of the utility model;

[0028] Figure 2 for Figure 1 A magnified view of part A;

[0029] Figure 3 for Figure 1 Magnified view of part B. DETAILED DESCRIPTION

[0030] The technical solution of the utility model is described in detail below with reference to the accompanying drawings:

[0031] like Figures 1 to 3 A nailing device suitable for a wooden sleeper rail row includes a base 1, a longitudinal guide rail 2 arranged on the base 1, a longitudinal moving part 3 moving forward and backward along the longitudinal guide rail 2, and a transverse moving part 4 moving left and right along the longitudinal moving part 3, and a jack 5 for pressing the spikes is provided at the bottom of the transverse moving part 4.

[0032] Specifically, the base 1 includes a bottom plate 1-2 and a plurality of longitudinally arranged support beams 1-1 welded to the bottom of the bottom plate 1-2. The support beams 1-1 should be fixed to the ground anchor or the existing building as a whole and cannot be moved.

[0033] The longitudinal guide rails 2 are divided into two groups, left and right, using I-beams and directly fixed on the bottom plate 1-2.

[0034] The longitudinal moving part 3 includes a transverse guide rail beam 3-3, two groups of columns 3-2 whose upper ends are fixedly connected to both ends of the transverse guide rail beam 3-3, and a first guide wheel 3-1 installed at the lower end of the column 3-2; the first guide wheel 3-1 cooperates with the longitudinal guide rail 2 on the corresponding side.

[0035] Furthermore, ribs 8 are fixed along the entire length of both sides of the longitudinal guide rail 2, and limit hook plates 3-4 are installed on both sides of the column 3-2. The horizontal part of the bottom of the limit hook plate 3-4 is located below the ribs 8 to prevent the longitudinal moving part 3 from tipping over.

[0036] The transverse moving part 4 moves left and right along the transverse guide beam 3-3 of the longitudinal moving part 3, and includes a U-shaped connecting plate 4-1 and a second guide wheel 4-2 installed on two side plates of the connecting plate 4-1 and matched with the transverse guide beam 3-3.

[0037] The jack 5 is installed at the bottom of the connecting plate 4 - 1 .

[0038] Furthermore, two groups of vertical plates 4-5 are provided at the bottom of the connecting plate 4-1. Vertical guide grooves are provided on the vertical plates 4-5, and pin shafts 4-4 that can move up and down are installed in the guide grooves.

[0039] The spring 4-3 for pulling the pin 4-4 upwards is also installed on the vertical plate 4-5. When the pin 4-4 moves to the lower limit position, the elongation of the spring 4-3 must not exceed the limit stretching length.

[0040] The lateral moving part 4 also includes an L-shaped plate fork 4-6, the upper end of the vertical part of the plate fork 4-6 is connected to the pin shaft 4-4, and the horizontal part of the lower end is provided with a fork opening for placing a spike.

[0041] A convex shaft 10 is also installed at the lower end of the jack 5. The convex shaft 10 is provided with an outer arc surface, which cooperates with the inner arc surface at the corner of the plate fork 4-6 and is used to push open the plate fork 4-6 when the plate fork 4-6 moves downward to the extreme position.

[0042] The base 1 is also provided with a rail limiter 6 and a sleeper limiter 7. The rail limiter 6 is a plurality of sets of channel steels welded on the bottom plate 1-2, which limit the position of the rails from both sides. The sleeper limiter 7 is a plurality of sets of angle steels welded on the bottom plate 1-2, and each four sets of angle steels correspond to a row of sleepers, respectively wrapping the four right-angle sides of the sleepers.

[0043] When nailing, first place the wooden sleeper in the wooden sleeper limiter 7, then place the rail in the rail limiter 6, then lift the rail, place pads 9 at both ends of each wooden sleeper, and then put down the rail. The rail presses the pads 9, and the protrusions on the pads 9 are aligned with the sides of the rail. Then move the longitudinal moving part 3 and the transverse moving part 4 so that the jack 5 is located above the pads 9 to be nailed, place the spikes on the fork of the plate fork 4-6, and then control the jack 5 to drive the spikes into the nail holes on the pads 9. When nailing, at the beginning, the spikes drive the plate fork 4-6 and the pin 4-4 to move downward synchronously. At this time, the plate fork 4-6 plays a certain guiding role to ensure that the spikes are vertically nailed into the wooden sleeper for a distance. When the pin 4-4 moves to the lower end of the guide groove, the plate fork 4-6 cannot continue to descend, and the convex shaft 10 will push the plate fork 4-6 open. The plate fork 4-6 rotates around the pin 4-4, separates from the spike, and moves upward under the action of the spring 4-3. Thereafter, the jack 5 continues to drive the spike into the wooden sleeper until the spike is in close contact with the pad 9.

Claims

1. A nailing device suitable for wooden sleeper rails, characterized in that: It comprises a base (1), a longitudinal guide rail (2) arranged on the base (1), a longitudinal moving part (3) moving forward and backward along the longitudinal guide rail (2), and a transverse moving part (4) moving left and right along the longitudinal moving part (3), wherein a jack (5) for pressing a spike is provided at the bottom of the transverse moving part (4); The base (1) is also provided with a rail limiting device (6) and a wooden sleeper limiting device (7).

2. The nailing device for wooden sleeper rails according to claim 1, characterized in that: The longitudinal guide rails (2) are divided into two groups, left and right; The longitudinal moving part (3) comprises a transverse guide rail beam (3-3), two groups of columns (3-2) whose upper ends are respectively fixedly connected to both ends of the transverse guide rail beam (3-3), and a first guide wheel (3-1) installed at the lower end of the column (3-2); the first guide wheel (3-1) cooperates with the longitudinal guide rail (2) on the corresponding side; The transverse moving part (4) moves left and right along the transverse guide rail beam (3-3).

3. The nailing device for wooden sleeper rails according to claim 2, characterized in that: Rib plates (8) are fixed on both sides of the longitudinal guide rail (2), and limit hook plates (3-4) are installed on both sides of the upright column (3-2), and the horizontal part of the bottom of the limit hook plate (3-4) is located below the rib plate (8).

4. The nailing device for wooden sleeper rails according to claim 1, characterized in that: The transverse moving part (4) moves left and right along the transverse guide rail beam (3-3) of the longitudinal moving part (3); The transverse moving part (4) comprises a connecting plate (4-1) and a second guide wheel (4-2) mounted on the connecting plate (4-1) and matched with the transverse guide rail beam (3-3); The jack (5) is installed at the bottom of the connecting plate (4-1).

5. The nailing device for wooden sleeper rails according to claim 4, characterized in that: A vertical plate (4-5) is also provided at the bottom of the connecting plate (4-1), and a vertical guide groove is provided on the vertical plate (4-5), and a pin shaft (4-4) is installed in the guide groove; A spring (4-3) for pulling the pin shaft (4-4) upwards is also installed on the vertical plate (4-5); The transverse moving part (4) further comprises an L-shaped plate fork (4-6), the upper end of the vertical part of the plate fork (4-6) is connected to the pin shaft (4-4), and the horizontal part of the lower end is provided with a fork opening for placing a spike; A convex shaft (10) is also installed at the lower end of the jack (5), and the convex shaft (10) is used to push open the plate fork (4-6) when the plate fork (4-6) moves downward to the extreme position.

6. The nailing device for wooden sleeper rails according to claim 1, characterized in that: The rail limiting device (6) is a channel steel welded to the top surface of the base (1).

7. The nailing device for wooden sleeper rails according to claim 1, characterized in that: The wooden sleeper limiting device (7) is an angle steel welded to the top surface of the base (1).

8. The nailing device for wooden sleeper rails according to any one of claims 1 to 7, characterized in that: The base (1) comprises a bottom plate (1-2) and a plurality of longitudinally arranged support beams (1-1) welded to the bottom of the bottom plate (1-2).