A compaction device for highway construction

By designing a compacting equipment for road construction, and using the cooperation of scraper plates and reset torsion springs, the problem of the soil on the bottom of the compacting plate cannot be quickly cleaned in the prior art is solved, efficient compacting and cleaning is achieved, and the safety of the construction site is ensured.

CN222730286UActive Publication Date: 2025-04-08PINGHU XINXIN TRANSPORTATION ENG CO LTD
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Patent Information

Application Number
CN202421514179.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, the soil adhered to the bottom of the compacted plate cannot be cleaned quickly and in time, which affects the safety around the construction site.

Method used

Design a compacting equipment for highway construction, including a fixed frame, a load stage, a hydraulic push cylinder, a compacting block, a transmission arc plate, a scraper plate and a reset torsion spring. The scraper plate is attached to the bottom surface of the compacted block. Through the coordination of the transmission arc plate and the reset torsion spring, the scraper plate moves horizontally when the vertical movement of the compacted block is carried out, and the soil on the bottom surface of the compacted block is cleaned.

Benefits of technology

The timely cleaning of the soil adhered to the bottom of the compacted slab is achieved, the quality of compaction is improved, the arbitrary movement of the soil on the construction site is avoided, and the safety of the construction site is ensured.

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Abstract

The utility model relates to a tamping device for highway construction, aiming to solve the current technical problem that the mud adhered to the bottom surface of the tamping plate cannot be cleaned quickly and timely, which affects the safety of the construction site. Hollow frames are fixedly installed at the four corners of the inner wall of the fixed frame, and a rotating rod is rotatably installed between the sides of each two groups of hollow frames through a bearing. A fixed sleeve is fixedly sleeved on the middle end surface of each rotating rod, and a transmission arc plate is fixedly installed on the outer surface of each fixed sleeve. A scraper plate is fixedly installed on the top surface of the side of each transmission arc plate. Reset torsion springs are movably sleeved on the outer end surfaces of each rotating rod, and the reset torsion springs are arranged inside the hollow frame. The utility model can timely and quickly scrape and separate the mud adhered to the bottom surface of the tamping block, avoid the adhesion of the mud and affect the foundation compaction quality, and avoid the adhered mud from moving arbitrarily under the drive of the tamping block and injuring the personnel on the construction site.
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Description

Technical Field

[0001] The utility model relates to the technical field of highway construction, in particular to a tamping device for highway construction. Background Art

[0002] Highway refers to public roads between cities, between urban and rural areas, and between villages that have been accepted and approved by the transportation authorities and can be used for motor vehicle driving. It includes highways that have already been built and approved by the transportation authorities. During the construction of the highway foundation, compaction equipment will be used to carry out compaction construction on the foundation.

[0003] According to the patent CN215593746U, a high-efficiency compaction equipment for road and bridge construction is provided, wherein a hydraulic cylinder is installed in the middle of the support platform, a hammer body is connected to the lower side of the telescopic end of the hydraulic cylinder, the hammer body is located at the lower side of the support platform, a compaction plate is arranged at the lower side of the hammer body, a stable moving device is arranged between the compaction plate and the support platform, a support column is fixedly connected to the lower edge of the support platform, a mounting plate is fixedly connected to the lower end of the support column, an electric push rod is installed on the lower side of the mounting plate, a bottom plate is connected to the lower side of the telescopic end of the electric push rod, a connecting plate is arranged on the side below the support column, the connecting plate is L-shaped, a mounting seat is fixedly connected to the lower end of the connecting plate, a moving wheel is installed in the mounting seat, and the support platform is provided with a plurality of movable wheels. Heavy blocks are installed on both sides of the square. The utility model improves the compaction efficiency. In the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved. During use, a hydraulic cylinder is used to drive the compaction plate located under the support platform to move vertically to impact and compact the foundation. During the actual use of the compaction plate, after the bottom surface of the compaction plate repeatedly contacts the surface of the foundation to be compacted, the soil inside the foundation that has not been compacted will adhere to the bottom surface of the compaction plate. During the repeated impact process, the construction workers cannot clean it in time and quickly, which causes the soil on the bottom surface of the compaction plate to be easily thrown up when the compaction plate moves vertically, affecting the safety around the construction site. For this reason, it is necessary to design a new technical solution to solve it. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide a tamping device for highway construction to solve the current technical problem that the mud adhered to the bottom surface of the tamping plate cannot be cleaned quickly and timely, which affects the safety around the construction site.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: design a compaction device for highway construction, including a fixed frame, a bearing platform is fixedly installed horizontally at the middle end of the inner side of the fixed frame, a hydraulic push cylinder is fixedly installed vertically at the middle end of the top of the bearing platform, a compaction block is fixedly installed at the bottom of the piston rod of the hydraulic push cylinder through a coupling, and the compaction block is located below the bearing platform;

[0006] The four corners of the inner wall of the fixed frame are fixedly installed with a hollow frame, and a rotating rod is rotatably installed between the sides of each two groups of the hollow frames through a bearing, and a fixed sleeve is fixedly sleeved on the middle end surface of each rotating rod, and a transmission arc plate is fixedly installed on the outer surface of each fixed sleeve, and a scraper plate is fixedly installed on the top surface of the side of each transmission arc plate, and the top of the scraper plate is movably fitted to the bottom of the tamping block;

[0007] The outer surfaces of both ends of each rotating rod are movably sleeved with a return torsion spring, and the return torsion spring is arranged inside the hollow frame;

[0008] A rotating baffle is hingedly connected to one side of each transmission arc plate close to the bottom of the tamping block via a rotating shaft.

[0009] Preferably, a connecting plate is fixedly installed on one side of the bottom of each rotating baffle close to the scraper plate, a limiting bolt is threadedly passed through the middle end of each connecting plate, and the top of the limiting bolt is threadedly screwed to the bottom of the rotating baffle.

[0010] Preferably, water storage tanks are fixedly mounted on both side surfaces of the top of the supporting platform, and a sealing cover plate is hingedly connected to the top of each water storage tank via a rotating shaft.

[0011] Preferably, each of the water storage tanks has a connecting elbow fixedly connected to the bottom of its side, a control valve is fixedly installed on the outside of each connecting elbow, a water collecting pipe is fixedly installed longitudinally on the bottom of the support platform, and the bottom of the connecting elbow and the top of the water collecting pipe are fixedly connected.

[0012] Preferably, the bottom of each water collecting pipe is fixedly connected to a spray nozzle, and the number of the spray nozzles is several groups.

[0013] Preferably, support rods are vertically fixedly installed on the four corner surfaces of the bottom of the fixing frame, and a self-locking universal wheel is fixedly installed on the bottom of each support rod.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model is provided with a hollow frame at the four corners of the inner side of the fixed frame, and a rotating rod rotating inside the hollow frame is used to arrange the transmission arc plate and the scraper plate under the tamping block, so that the triangular top of the scraper plate can be attached to the bottom surface of the tamping block, and then when the tamping block moves vertically, the tamping block can cause the scraper plate and the transmission arc plate to resist, so that the transmission arc plate can rotate relatively with the rotating rod as the center of the circle, and then drive the scraper plate to move relatively at the bottom of the tamping plate so that it can scrape and clean the bottom surface of the tamping plate, and then combine the structure of the reset torsion spring sleeved on the outside of the rotating rod. Under the action, the rotating rod can drive the reset torsion spring to deform when it rotates with the descending of the tamping block, and when the tamping block is lifted and restored to its position, the reset torsion spring can drive the rotating rod to rotate in the opposite direction while the deformation is restored, thereby driving the transmission arc plate and the scraper plate to restore their positions synchronously, so that the scraper plate can move horizontally on the bottom surface of the tamping block in opposite directions synchronously, and then, when the tamping block moves vertically, the bottom surface can be scraped and cleaned to improve the compaction quality, while preventing the adhered soil from moving arbitrarily under the drive of the tamping block and injuring people on the construction site.

[0016] 2. The utility model provides water collecting pipes on both sides of the bottom of the supporting platform, connects the water tank and the water collecting pipes by connecting bent pipes, and evenly arranges multiple groups of spray nozzles at the bottom of the water collecting pipes. The dust reduction water in the water tank can be evenly sprayed on the outside of the compacting block, and the dust generated by the compacting block hitting the foundation can be sprayed for dust reduction, so as to avoid excessive dust dispersion and obstruction of construction personnel's observation of the compaction degree of the foundation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the fixing frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the side cross-sectional structure of the hollow frame of the utility model;

[0020] In the figure: 1, fixed frame; 11, support rod; 12, self-locking universal wheel; 13, bearing platform; 14, hydraulic push cylinder; 15, tamping block;

[0021] 2. Hollow frame; 21. Rotating rod; 22. Fixed sleeve; 23. Transmission arc plate; 24. Scraper plate; 25. Rotating baffle; 26. Connecting plate; 27. Limit bolt; 28. Reset torsion spring;

[0022] 3. Water storage tank; 31. Connecting elbow; 32. Sealing cover; 33. Control valve; 34. Water collecting pipe; 35. Spray nozzle. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0024] Example 1: A compaction device for highway construction, see Figures 1 to 3 A bearing platform 13 is fixedly installed horizontally at the middle end of the inner side of the fixed frame 1, and a hydraulic push cylinder 14 is fixedly installed vertically at the middle end of the top of the bearing platform 13. A tamping block 15 is fixedly installed at the bottom of the piston rod of the hydraulic push cylinder 14 through a coupling, and the tamping block 15 is located below the bearing platform 13. Hollow frames 2 are fixedly installed at the four corners of the inner wall of the fixed frame 1, and a rotating rod 21 is rotatably installed between the sides of each two groups of the hollow frames 2 through a bearing. A fixed sleeve 22 is fixedly sleeved on the middle end surface of each rotating rod 21, and a transmission arc plate 23 is fixedly installed on the outer surface of each fixed sleeve 22. A scraper plate 24 is fixedly installed on the top surface of the side of each transmission arc plate 23, and the top of the scraper plate 24 is movably fitted to the bottom of the tamping block 15. Each rotating rod The outer end surfaces of 21 are movably sleeved with return torsion springs 28, and the return torsion springs 28 are arranged inside the hollow frame 2. Each of the transmission arc plates 23 is hinged with a rotating baffle 25 on one side close to the bottom of the tamping block 15 through a rotating shaft. The scraper plate 24 is movably set on the bottom surface of the tamping block 15 through the rotating rod 21 and the transmission arc plate 23. In combination with the return rotation action of the return torsion spring 28, the scraper plate 24 can move horizontally relative to or towards the bottom surface of the tamping block 15 while the tamping block 15 moves up and down, so that the mud blocks adhered to the bottom surface of the tamping block 15 can be scraped and separated in time and quickly, so as to avoid the adhesion of mud blocks and affect the foundation compaction quality, and prevent the adhered soil from moving arbitrarily under the drive of the tamping block 15 and injuring the personnel on the construction site.

[0025] For details, see Figures 1 to 3 A connecting plate 26 is fixedly installed on one side of the bottom of each rotating baffle 25 close to the scraper plate 24. A limiting bolt 27 is screwed through the middle end of each connecting plate 26 through a thread, and the top of the limiting bolt 27 is screwed to the bottom of the rotating baffle 25 through a thread. The rotating baffle 25 is fixed by the limiting bolt 27 to prevent the rotating baffle 25 from rotating arbitrarily and affecting the collection of the scraped mud by the transmission arc plate 23.

[0026] For further information, see Figures 1 to 3 Water tanks 3 are fixedly installed on both sides of the top of the supporting platform 13. The top of each water tank 3 is hinged with a sealing cover plate 32 through a rotating shaft. The structure of the water tank 3 can store dust reduction water for convenient use.

[0027] It is worth noting that see Figures 1 to 3 Each of the water storage tanks 3 is fixedly connected to a connecting elbow 31 at the bottom of the side, and a control valve 33 is fixedly installed on the outside of each connecting elbow 31. A water collecting pipe 34 is fixedly installed longitudinally at the bottom of the support platform 13, and the bottom of the connecting elbow 31 and the top of the water collecting pipe 34 are fixedly connected. Through the connection between the connecting elbow 31 and the water collecting pipe 34, the dust suppression water can be transported and processed.

[0028] It is worth noting that see Figures 1 to 3 The bottom of each water collecting pipe 34 is fixedly connected to a spray nozzle 35, and the number of the spray nozzles 35 is several groups. Through the structural function of the spray nozzles 35, the dust reduction water can be evenly sprayed on the outside of the compaction block 15, so as to prevent the dust generated by compaction from affecting the air quality of the construction site and blocking the real-time observation of the construction personnel.

[0029] It is worth mentioning that see Figures 1 to 3 The four corner surfaces of the bottom of the fixed frame 1 are vertically fixed with support rods 11, and the bottom of each support rod 11 is fixed with a self-locking universal wheel 12. The structural function of the self-locking universal wheel 12 can assist the movement of the fixed frame 1 and the tamping block 15.

[0030] During operation, the fixed frame 1 is pushed to move on the construction site under the drive of the self-locking universal wheel 12, and the compacting block 15 is moved to the top of the foundation to be compacted. Then, the hydraulic push cylinder 14 is started to drive the compacting block 15 to descend and impact the foundation so that it can be compacted. As the compacting block 15 descends, it causes the scraper plate 24 to move against it, so that the two sets of scraper plates 24 can move horizontally at the bottom of the compacting block 15 synchronously and relatively to the surface of the compacting block 15. The mud blocks are scraped off and collected on the top surface of the transmission arc plate 23, and then the transmission arc plate 23 is provided with corresponding driving force, so that the transmission arc plate 23 can drive the rotating rod 21 to rotate synchronously inside the hollow frame 2, and the return torsion spring 28 sleeved on the outside of the rotating rod 21 is pushed to deform it. Then, when the bottom of the tamping block 15 touches the ground, the transmission arc plate 23 and the scraper plate 24 rotate and are located on the two side walls of the outside of the tamping block 15. Then, when the tamping block 15 is driven and lifted, After the transmission arc plate 23 and the scraper plate 24 move synchronously to the edge of the bottom surface of the tamping block 15, under the restoring driving force of the reset torsion spring 28, the rotating rod 21 can be driven to restore and rotate synchronously, thereby driving the transmission plate and the scraper plate 24 to rotate synchronously and fit to the bottom surface of the tamping block 15 again. As the tamping block 15 is lifted vertically, the scraper plate 24 moves horizontally toward the bottom surface of the tamping block 15, and the bottom surface of the tamping block 15 is scraped and cleaned again, and the surface of the transmission arc plate 23 is When a large amount of mud is accumulated, the limit bolt 27 is screwed to remove it from the connecting plate 26 and the transmission arc plate 23, and then the rotating baffle 25 is pulled to open it from the surface of the transmission arc plate 23, and then the mud accumulated on the surface of the transmission arc plate 23 is cleaned. While compacting the foundation, the control valve 33 is opened, and the dust reduction water inside the water storage tank 3 is transported to the inside of the water collecting pipe 34 through the connecting elbow 31, and then combined with the spray nozzle 35 to spray the outside of the compaction block 15 for dust reduction treatment.

[0031] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0032] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A compaction device for highway construction, comprising a fixed frame (1), characterized in that: A bearing platform (13) is fixedly installed transversely at the middle end of the inner side of the fixed frame (1), a hydraulic push cylinder (14) is fixedly installed vertically at the middle end of the top of the bearing platform (13), a tamping block (15) is fixedly installed at the bottom of the piston rod of the hydraulic push cylinder (14) via a coupling, and the tamping block (15) is located below the bearing platform (13); The four corners of the inner wall of the fixed frame (1) are fixedly mounted with a hollow frame (2); a rotating rod (21) is rotatably mounted between the sides of each two groups of the hollow frames (2) via a bearing; a fixed sleeve (22) is fixedly sleeved on the middle end surface of each rotating rod (21); a transmission arc plate (23) is fixedly mounted on the outer surface of each fixed sleeve (22); a scraper plate (24) is fixedly mounted on the top surface of the side of each transmission arc plate (23) in an inclined manner, and the top of the scraper plate (24) is movably fitted to the bottom of the tamping block (15); The outer end surfaces of each rotating rod (21) are movably sleeved with a return torsion spring (28), and the return torsion spring (28) is arranged inside the hollow frame (2); A rotating baffle (25) is hingedly connected to one side of each transmission arc plate (23) close to the bottom of the tamping block (15) via a rotating shaft.

2. A road construction compaction device as claimed in claim 1, characterized in that: A connecting plate (26) is fixedly mounted on one side of the bottom of each rotating baffle (25) close to the scraper plate (24), a limiting bolt (27) is threadedly penetrated through the middle end of each connecting plate (26), and the top of the limiting bolt (27) is threadedly screwed to the bottom of the rotating baffle (25).

3. A road construction compaction device as claimed in claim 1, characterized in that: Water storage tanks (3) are fixedly mounted on both side surfaces of the top of the support platform (13), and a sealing cover plate (32) is hingedly connected to the top of each water storage tank (3) via a rotating shaft.

4. A road construction compaction device as claimed in claim 3, characterized in that: The bottom of the side of each water storage tank (3) is fixedly connected to a connecting elbow (31), and a control valve (33) is fixedly installed on the outside of each connecting elbow (31). A water collecting pipe (34) is fixedly installed longitudinally at the bottom of the supporting platform (13), and the bottom of the connecting elbow (31) and the top of the water collecting pipe (34) are fixedly connected.

5. A road construction compaction device as claimed in claim 4, characterized in that: The bottom of each water collecting pipe (34) is fixedly connected to a spray nozzle (35), and the number of the spray nozzles (35) is several groups.

6. A compaction device for highway construction as claimed in claim 1, characterized in that: Support rods (11) are vertically fixedly mounted on the four corner surfaces of the bottom of the fixed frame (1), and a self-locking universal wheel (12) is fixedly mounted on the bottom of each support rod (11).

Citation Information

Patent Citations

  • Efficient tamping equipment for road and bridge construction

    CN215593746U