A kind of prefabricated roof without support

By designing a modular structure of a non-supported prefabricated roof, the problem of low roof installation efficiency in the existing technology is solved, the effect of rapid assembly and good drainage is achieved, and the construction cost is reduced.

CN222730897UActive Publication Date: 2025-04-08FUJIAN JIANHAO CONSTR TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421449220.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-08
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The prior art is inefficient during roof installation, requiring the lifting of multiple concrete modules and hanging tiles, which takes a long time and leads to low construction efficiency.

Method used

A non-supported prefabricated roof is designed, composed of roof frame components and roof components, allowing direct lifting and installation after the ground is assembled, and adopts a modular structure for easy transportation and rapid assembly.

Benefits of technology

It improves the roof installation efficiency, reduces construction costs, and achieves a good drainage effect of the roof by stacking multiple waterproof panels.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222730897U_ABST
    Figure CN222730897U_ABST
Patent Text Reader

Abstract

The utility model discloses a support-free prefabricated roof, which specifically relates to the field of roof technology, including a roof frame assembly and a roof assembly, wherein the roof frame assembly includes four connected roof bottom plates, each roof bottom plate has a positioning plate fixedly provided on the top of the roof bottom plate for installing the roof assembly, and a plurality of supporting plates are fixedly provided between two roof bottom plates symmetrically distributed front and back, and the roof assembly includes a plurality of concrete modules, each concrete module cross section is set to be inclined, a plurality of concrete modules are arranged between a plurality of positioning plates, and a plurality of concrete modules are fitted to each other. The utility model forms a roof through a roof frame assembly and a roof assembly, so that after the staff assembles the roof on the ground, it is convenient to directly lift and install it, and the modular structure is convenient for transportation and quick assembly of the roof, and the construction is convenient, so that the construction cost can be reduced, and a plurality of waterproof panels stacked in sequence can be beneficial to the drainage of the roof.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of roofs, in particular to a support-free prefabricated roof. Background Art

[0002] A roof is the top of a building, used to shade the interior space of the building and provide protection from rain, snow, and sun. It is usually made of a variety of materials. The design and material selection of a roof depend on factors such as the function of the building, its geographical location, climatic conditions, cost, and architectural style. Roofs can be flat or pitched, and can also be designed in complex geometric shapes. Prefabricated roofing is a construction method in which roof components (such as trusses, beams, panels, and insulation materials, etc.) are prefabricated in a factory and then transported to the construction site for assembly.

[0003] For example, the environmentally friendly roof prefabricated parts with heat insulation function having the prior art publication number CN103184780A are directly produced on the ground and then laid on the load-bearing wall. The manufacturing process is simple and the construction cost is reduced. The construction speed is fast: the original cast-in-place construction on the roof required a construction period of more than one month, but now it only takes one day to complete. The environmental protection effect is significant: the prefabricated parts of the present invention can achieve the purpose of heat insulation and energy saving.

[0004] However, the above-mentioned prior art still has the following problems when in use: a plurality of concrete modules are combined to form a roof, but workers are required to use lifting equipment to lift the plurality of concrete modules to the top of the roof for installation, which also takes a lot of time, and it also takes a lot of time to hang tiles on the concrete modules, which leads to low roof installation efficiency. Based on this, the utility model provides a prefabricated roof with higher installation efficiency. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a support-free prefabricated roof, which is composed of a roof frame assembly and a roofing assembly, so that the workers can directly lift and install the roof after assembling it on the ground. The modular structure is convenient for transportation and rapid assembly of the roof, and the construction is convenient, thereby reducing the construction cost. In addition, multiple waterproof panels stacked in sequence can be beneficial to the drainage of the roof, thereby solving the problems arising from the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a support-free prefabricated roof, including a roof frame assembly and a roofing assembly, the roof frame assembly includes four connected roof base plates, a positioning plate for installing the roofing assembly is fixedly provided on the top of each roof base plate, a plurality of support plates are fixedly provided between two roof base plates symmetrically distributed front and back, the roofing assembly includes a plurality of concrete modules, each concrete module cross-section is arranged to be inclined, a plurality of concrete modules are arranged between a plurality of positioning plates, and a plurality of concrete modules are fitted together, a plurality of uniformly distributed waterproof boards are provided on the plurality of positioning plates, a slot is provided on one side of each waterproof board, and a plug block is fixedly provided on the other side of each waterproof board, the plug block is plugged into the slot to improve the connection firmness between the plurality of waterproof boards.

[0007] In a preferred embodiment, two insulation boards distributed vertically are fixedly penetrated inside each concrete module. Specifically, the insulation board is an important building material. The insulation board can not only improve the energy efficiency of the concrete module, but also provide shockproof, heat-insulating, sound-insulating and waterproof functions, thereby improving the thermal insulation of the concrete module.

[0008] In a preferred embodiment, a plurality of waterproof grooves are provided on the top surface of each waterproof board to guide the flow of rainwater so that the rainwater falls quickly from the roof and avoids the accumulation of rainwater.

[0009] In a preferred embodiment, the plurality of waterproof panels and the plurality of positioning panels are fixed by a plurality of first expansion bolts, so that it is convenient for the staff to disassemble and install the waterproof panels and to inspect and replace the waterproof panels.

[0010] In a preferred embodiment, the multiple concrete modules and the multiple support plates are fixed by multiple second expansion bolts, which can facilitate the workers to disassemble and assemble the concrete modules and facilitate the later disassembly of the concrete modules for replacement.

[0011] In a preferred embodiment, multiple roof base plates and multiple support plates and multiple roof base plates are fixed by multiple third expansion bolts, which facilitates the assembly of roof base plates and support plates, thereby improving the stability of the entire roof frame assembly.

[0012] In a preferred embodiment, two lifting rings are fixedly provided on the outer walls of the two roof bottom plates. When the roof is actually installed, the roof bottom plates are lifted by lifting equipment to hook the lifting rings and install the roof.

[0013] Technical effects and advantages of the utility model:

[0014] The utility model forms a roof through a roof frame component and a roofing component, so that after the workers assemble the roof on the ground, they can directly lift it for installation. The modular structure is convenient for transportation and fast assembly of the roof, and the construction is convenient, so that the construction cost can be reduced, and multiple waterproof panels stacked in sequence can be beneficial to the drainage of the roof. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a side view of the overall structure of the utility model;

[0017] Figure 3 It is a schematic diagram of multiple concrete modules of the utility model;

[0018] Figure 4 It is a structural diagram of two waterproof boards of the utility model;

[0019] Figure 5 A top view of a roof frame assembly and a plurality of support plates of the utility model;

[0020] Figure 6 This is a cross-sectional view of a concrete module of the present utility model.

[0021] The reference numerals are: 1, roof frame assembly; 2, roof assembly; 3, insulation board; 4, waterproof groove; 5, first expansion bolt; 6, second expansion bolt; 7, third expansion bolt; 8, lifting ring;

[0022] 101. roof bottom plate; 102. positioning plate; 103. supporting plate;

[0023] 201. Concrete module; 202. Waterproof board; 203. Slot; 204. Insert block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Refer to the instruction manual Figure 1-6The utility model provides a support-free prefabricated roof, including a roof frame assembly 1 and a roof assembly 2, wherein the roof frame assembly 1 includes four connected roof bottom plates 101, a positioning plate 102 for installing the roof assembly 2 is fixedly arranged at the top of each roof bottom plate 101, and a plurality of supporting plates 103 are fixedly arranged between two roof bottom plates 101 symmetrically distributed front and back, and the roof assembly 2 includes a plurality of concrete modules 201, each concrete module 201 has a cross section arranged in an inclined shape, and the plurality of concrete modules 201 are arranged between the plurality of positioning plates 102, and the plurality of concrete modules 201 are fitted together, which can avoid air leakage between adjacent concrete modules 201 and facilitate the installation of the concrete modules 201 by the staff;

[0026] A plurality of evenly distributed waterproof plates 202 are arranged on the plurality of positioning plates 102, a slot 203 is provided on one side of each waterproof plate 202, and an insert block 204 is fixedly provided on the other side of each waterproof plate 202, the insert block 204 is plugged into the slot 203, and is used to improve the connection firmness between the plurality of waterproof plates 202, and a plurality of waterproof grooves 4 are provided on the top surface of each waterproof plate 202, and are used to guide the flow of rainwater, so that the rainwater falls quickly from the roof, and avoids the accumulation of rainwater;

[0027] In addition, multiple waterproof panels 202 and multiple positioning panels 102 are fixed by multiple first expansion bolts 5, which is convenient for staff to disassemble and install the waterproof panels 202 and to inspect and replace the waterproof panels 202. Multiple concrete modules 201 and multiple support panels 103 are fixed by multiple second expansion bolts 6, which is convenient for staff to disassemble and install the concrete modules 201 and to disassemble and replace the concrete modules 201 later. Multiple roof base panels 101 and multiple support panels 103 and multiple roof base panels 101 are fixed by multiple third expansion bolts 7, which is convenient for assembling the roof base panels 101 and the support panels 103, thereby improving the stability of the entire roof frame assembly 1. Two lifting rings 8 are fixedly provided on the outer walls of the two roof base panels 101. The lifting rings 8 are provided to facilitate staff to use lifting equipment to hook the lifting rings 8 to lift the roof base panels 101 to install the roof.

[0028] When in use, the staff first assembles multiple roof base plates 101 and multiple positioning plates 102 on the ground to form a roof frame assembly 1, and then fixes multiple support plates 103 inside the roof frame assembly 1, and then places multiple concrete modules 201 in sequence between the multiple support plates 103 and the multiple positioning plates 102, and uses the second expansion bolts 6 to fix the concrete modules 201, and then stacks multiple waterproof panels 202 on the multiple concrete modules 201 in sequence, and the prefabrication of the entire roof is completed. Finally, the entire roof is lifted to the top of the house using lifting equipment to complete the installation of the roof. The structure is simple and the entire roof is modularly arranged, which can facilitate the transportation of the roof and the rapid assembly of the roof.

[0029] Refer to the instruction manual Figure 1-6 Each concrete module 201 is fixed with two insulation boards 3 distributed up and down. Specifically, the insulation board 3 is an important building material. The insulation board 3 can not only improve the energy efficiency of the concrete module 201, but also provide shockproof, heat-insulating, sound-insulating and waterproof functions, thereby improving the thermal insulation of the concrete module 201.

[0030] By providing two insulation boards 3 in each concrete module 201, and the two insulation boards 3 are distributed up and down, the insulation boards 3 can greatly improve the thermal insulation of the concrete module 201, thereby improving the thermal insulation effect of the entire roof.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A support-free prefabricated roof, characterized in that: The invention comprises a roof frame assembly (1) and a roof assembly (2), wherein the roof frame assembly (1) comprises four connected roof bottom plates (101), a positioning plate (102) for mounting the roof assembly (2) is fixedly provided at the top of each roof bottom plate (101), and a plurality of support plates (103) are fixedly provided between two roof bottom plates (101) symmetrically distributed front and rear; The roof assembly (2) comprises a plurality of concrete modules (201), the cross section of each concrete module (201) is arranged to be inclined, the plurality of concrete modules (201) are arranged between a plurality of positioning plates (102), and the plurality of concrete modules (201) are fitted together; A plurality of uniformly distributed waterproof plates (202) are provided on the plurality of positioning plates (102); a slot (203) is provided on one side of each waterproof plate (202); an insert block (204) is fixedly provided on the other side of each waterproof plate (202); the insert block (204) is plugged into the slot (203) to improve the connection firmness between the plurality of waterproof plates (202).

2. The support-free prefabricated roof according to claim 1, characterized in that: Two vertically distributed insulation boards (3) are fixedly penetrated inside each concrete module (201) to improve the thermal insulation performance of the concrete module (201).

3. The support-free prefabricated roof according to claim 1, characterized in that: A plurality of waterproof grooves (4) are provided on the top surface of each waterproof board (202) for guiding the flow of rainwater.

4. The support-free prefabricated roof according to claim 1, characterized in that: The plurality of waterproof plates (202) and the plurality of positioning plates (102) are fixed via a plurality of first expansion bolts (5), thereby facilitating the disassembly and assembly of the waterproof plates (202).

5. The support-free prefabricated roof according to claim 1, characterized in that: The plurality of concrete modules (201) and the plurality of support plates (103) are fixed via a plurality of second expansion bolts (6), thereby facilitating the disassembly and assembly of the concrete modules (201).

6. The support-free prefabricated roof according to claim 1, characterized in that: The plurality of roof bottom plates (101) and the plurality of support plates (103) and the plurality of roof bottom plates (101) are fixed via a plurality of third expansion bolts (7), so that the roof bottom plates (101) and the support plates (103) are easily assembled.

7. The support-free prefabricated roof according to claim 1, characterized in that: Two lifting rings (8) are fixedly provided on the outer walls of the two roof bottom plates (101) for lifting the roof bottom plates (101).

Citation Information

Patent Citations

  • Environment-friendly roof prefabricated part with heat insulation and heat preservation functions

    CN103184780A