Waterproof and drainage system for ultra-large-span anchor-shotcrete support rock tunnel

By designing an automatic cleaning mechanism in the drainage prevention and drainage system of the super-span anchor spray support rock tunnel, the problem of drainage efficiency reduction and blockage caused by the accumulation of debris in the drainage ditches is solved, and automated cleaning is achieved and manpower is saved.

CN222731591UActive Publication Date: 2025-04-08FUJIAN JIAOTONG CONSTR GRP ENG CO LTD +3
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Patent Information

Application Number
CN202421627129.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-08
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the use of the existing ultra-large span anchor sprinkler support rock tunnel waterproof system, the drainage ditches are prone to accumulate dust, soil, and gravel, resulting in reduced drainage efficiency or blockage, and are inconvenient for automatic cleaning, requiring manual intervention.

Method used

A waterproof and drainage system for super-span anchor spray supporting rock tunnels including waterproof support mechanism and cleaning mechanism is designed. The cleaning mechanism consists of a support plate, a toothed plate, a dual-axis motor, a gear, a collection box and a spade plate. The gear and a toothed plate are driven by a dual-axis motor to drive the support plate and a collection box to move. The spade plate cleans up the debris in the drainage tank and feeds the impurities into the collection box through a brush roller.

Benefits of technology

Automatic cleaning of drainage tanks is realized, blockage is avoided, human resources is saved, and the automation level of drainage system is improved.

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Abstract

The utility model relates to the technical field of building structures, and discloses a super-large-span anchor-shotcrete support rock tunnel waterproof and drainage system which comprises a waterproof support mechanism and cleaning mechanisms, two drainage grooves are symmetrically formed in the waterproof support mechanism, and the cleaning mechanisms are arranged in the two drainage grooves. The cleaning mechanism comprises a supporting plate, the supporting plate is arranged in the drainage tank, grooves are formed in the side walls of the two sides of the drainage tank, toothed plates are arranged in the grooves in the two sides, a double-shaft motor is arranged above the supporting plate, and gears meshed with the toothed plates are arranged at the output ends of the two sides of the double-shaft motor; a collecting box is arranged below the supporting plate, the collecting box is slidably connected into the drainage tank, a shovel plate is arranged on the collecting box, the shovel plate communicates with the collecting box, the shovel plate is obliquely arranged on the side wall of one side of the collecting box, and the lower end of the horizontal position of the shovel plate makes contact with the tank bottom wall of the drainage tank; the utility model has the advantages of saving manpower and being convenient for personnel to use.
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Description

Technical Field

[0001] The utility model relates to a super-large span anchor-spraying support rock tunnel waterproofing and drainage system, belonging to the technical field of building structures. Background Art

[0002] According to convention and relevant experience, underground caverns with a span of less than 20m are generally called conventional caverns, and caverns with a span of more than 20m can be called large-span or super-large-span structures. At present, the experience of domestic tunnel waterproofing and drainage mainly adopts the principle of "combining prevention, drainage, interception and blocking, adapting to local conditions and comprehensive management" to control the large-scale discharge of groundwater. The domestic conventional tunnel waterproofing system is mainly composed of ordinary C25 shotcrete primary support layer, waterproof layer (PVC or ECB or EVA+non-woven fabric) and secondary lining structure self-waterproofing, but this type of waterproof layer has many disadvantages, such as: manual laying and low construction efficiency, too many joints of plastic plates, poor aging resistance of waterproof materials, insufficient elasticity and ductility of materials, easy cracking and damage of waterproof layers during concrete structure pouring, loose combination of waterproof materials and post-poured concrete, easy water leakage, etc., which not only causes great trouble to construction, but also often causes water leakage during the operation stage of the project, and requires huge costs for disease control.

[0003] To this end, in the prior art, a utility model patent with a Chinese patent authorization announcement number of CN212296405U discloses a super-large span anchor-sprayed support rock tunnel waterproofing and drainage system, including an anchor-sprayed initial support layer; a ring-shaped longitudinal blind pipe drainage system, which is arranged on the anchor-sprayed initial support layer, including a ring-shaped blind pipe, a ring-shaped concave-convex drainage board and a longitudinal blind pipe. When used, it overcomes the technical difficulties of high difficulty, poor quality and low efficiency in laying under the super-large span or giant span anchor-sprayed support structure cavern, and can make full use of new waterproofing and drainage materials, thereby improving The waterproof layer construction efficiency under super-large span or huge span conditions has excellent dual characteristics of drainage and anti-seepage. However, the above-mentioned device still has certain shortcomings when used. Dust, soil, stones and other debris will inevitably enter the drainage ditch. After the drainage ditch has been used for a period of time, such impurities will inevitably accumulate in the drainage ditch, which may lead to reduced drainage efficiency of the drainage ditch or blockage of the drainage ditch. The above-mentioned drainage system is not easy to clean automatically. When blockage occurs, manual cleaning is required, which is a waste of manpower. Utility Model Content

[0004] In order to solve the above problems existing in the prior art, the utility model provides a.

[0005] The technical solution of the utility model is as follows:

[0006] A super-large span anchor-sprayed support rock tunnel waterproofing and drainage system, comprising a waterproof support mechanism, wherein two symmetrically arranged drainage grooves are arranged in the waterproof support mechanism, and also comprising a cleaning mechanism, wherein the cleaning mechanism is arranged in both drainage grooves; the cleaning mechanism comprises a support plate, wherein the support plate is arranged in the drainage groove, and grooves are provided on both side walls of the drainage groove, and tooth plates are provided in both side grooves, a double-axis motor is arranged above the support plate, and gears meshing with the tooth plates are provided on both side output ends of the double-axis motor; a collecting box is arranged below the support plate, and the collecting box is slidably connected to the drainage groove, and a shovel plate is arranged on the collecting box, and the shovel plate is connected to the collecting box, and the shovel plate is arranged obliquely on one side wall of the collecting box, and the lower horizontal end of the shovel plate contacts the bottom wall of the drainage groove.

[0007] Among them, the collecting box is provided with symmetrically arranged fixed plates inside, one side end of the two side fixed plates is connected to the corresponding side box wall of the collecting box, and the other side end extends outward from the collecting box to the top of the shovel plate, and a brush roller is rotatably connected between the extended ends of the two side fixed plates, and a driving motor is provided on one side of the fixed plates, and the electric spindle of the driving motor is connected to the brush roller.

[0008] Wherein, first sliding grooves are provided on both side walls of the drainage groove, and sliding blocks are provided on both side walls of the support plate, and both side sliding blocks are slidably connected to the first sliding grooves on the corresponding sides.

[0009] A sliding cavity is provided inside the support plate, and the sliding cavity is arranged to pass through the side walls of the support plate. Both side sliders are slidably connected in the sliding cavity, and the side walls of the two side sliders away from the first sliding groove are connected together by setting springs.

[0010] Among them, second sliding grooves are opened on the side walls of both sides of the support plate, and the second sliding grooves on both sides are connected to the sliding cavity. Control blocks are set on the side walls of both sides of the sliding block, and the control blocks are slidably connected to the second sliding grooves on the corresponding sides and extend outward from the second sliding grooves.

[0011] Wherein, shielding nets are arranged on the two drainage grooves, shielding covers are arranged on one end of each side of the shielding nets, and shielding covers on both sides are connected to the drainage grooves by bolts.

[0012] Wherein, handles are arranged on the top surfaces of the shielding covers on both sides, and anti-slip stripes are arranged on the handles on both sides.

[0013] The utility model has the following beneficial effects:

[0014] The utility model arranges a cleaning mechanism inside the drain trough. When cleaning, the gear is driven to rotate by the dual-axis motor. The gear cooperates with the tooth plate, the slider, the first slide groove and other structures to drive the support plate and the collection box to move, so that the shovel plate can clean the debris on the bottom wall of the drain trough, thereby avoiding the blockage of the drain trough. At the same time, through the cooperation of the driving motor and the brush roller and other structures, when the shovel plate cleans the drain trough, the brush roller can cooperate with the shovel plate to send the pebbles, soil and other impurities shoveled by the shovel plate into the collection box for collection. Compared with the prior art, there is no need to manually clean the drain trough, which has the advantages of saving manpower and being convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is the first cross-sectional view of the utility model;

[0017] Figure 3 It is a second cross-sectional view of the utility model;

[0018] Figure 4 It is the third cross-sectional view of the utility model;

[0019] Figure 5 This is an enlarged view of point A.

[0020] The reference numerals in the figure are as follows:

[0021] 1. Waterproof support mechanism; 2. Drain trough; 3. Support plate; 4. Groove; 5. Tooth plate; 6. Dual-axis motor; 7. Gear; 8. Collection box; 9. Shovel plate; 10. Fixed plate; 11. Brush roller; 12. Drive motor; 13. First slide groove; 14. Sliding block; 15. Sliding cavity; 16. Spring; 17. Second slide groove; 18. Control block; 19. Shielding net; 20. Shielding cover; 21. Bolt; 22. Handle; 23. Anti-slip stripes. DETAILED DESCRIPTION

[0022] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.

[0023] Example: Please refer to Figures 1 to 5 The present embodiment provides a large-span anchor-spray support rock tunnel waterproofing and drainage system, including a waterproof support mechanism 1, wherein two symmetrically arranged drainage grooves 2 for drainage are arranged in the waterproof support mechanism 1. The waterproof support mechanism 1 also includes a cleaning mechanism, which is arranged in both drainage grooves 2.

[0024] In this embodiment, the cleaning mechanism includes a horizontally arranged support plate 3, which is arranged in the drainage trough 2. Grooves 4 arranged along the length direction of the drainage trough 2 are opened on both side walls of the drainage trough 2, and tooth plates 5 are arranged in the grooves 4 on both sides. A double-axis motor 6 is arranged on the top surface of the support plate 3, and gears 7 meshing with the tooth plates 5 are arranged on both side output ends of the double-axis motor 6. The double-axis motor 6 can be connected to the support plate 3 in a detachable connection manner commonly used in the prior art, such as a screw connection, so as to facilitate subsequent disassembly; a collection box 8 is arranged below the support plate 3, and the collection box 8 is slidably connected in the drainage trough 2. A shovel plate 9 is arranged on the rear side wall of the collection box 8, and the shovel plate 9 is connected to the collection box 8. The shovel plate 9 is inclined on the rear side wall of the collection box 8, and the horizontally higher end of the shovel plate 9 is fixedly connected to the collection box 8, and the horizontally lower end of the shovel plate 9 contacts the bottom wall of the drainage trough 2.

[0025] Through the above-mentioned arrangement, when it is necessary to clean the drainage trough 2, the user starts working by controlling the dual-axis motor 6. After the dual-axis motor 6 starts working, it can drive the gear 7 to rotate. After the gear 7 rotates, it can mesh with the tooth plate 5 to enable the dual-axis motor 6 to move along the groove 4. After the dual-axis motor 6 moves, it can drive the support plate 3, the collecting box 8 and the shovel plate 9 to perform corresponding movements in the drainage trough 2 in turn. At this time, the shovel plate 9 can shovel up impurities such as pebbles and soil in the drainage trough 2 by contacting the bottom wall of the drainage trough 2. As such impurities accumulate on the shovel plate 9, such impurities accumulated to a certain extent will enter the collecting box 8 for collection, thereby realizing automatic cleaning of the drainage trough 2, avoiding blockage of the drainage trough 2, and saving manpower.

[0026] In order to facilitate the impurities on the shovel plate 9 to enter the collection box 8 for collection, the collection box 8 is provided with a fixed plate 10 that is symmetrically arranged on both sides. One end of the fixed plates 10 on both sides is fixedly connected to the corresponding side box wall of the collection box 8, and the other end extends outward from the collection box 8 to the top of the shovel plate 9. A brush roller 11 is rotatably connected between the extended ends of the fixed plates 10 on both sides, and the bristles of the brush roller 11 can abut against the plate wall of the shovel plate 9. A driving motor 12 is arranged on one side of the fixed plate 10, and the electric spindle of the driving motor 12 passes through the corresponding side fixed plate 10 and is fixedly connected to the brush roller 11. Through the above-mentioned arrangement, when the driving motor 12 starts working, it can drive the brush roller 11 to rotate between the fixed plates 10 on both sides. After the brush roller 11 rotates, it can sweep the impurities accumulated on the shovel plate 9 into the collecting box 8 for collection. The arrangement of the brush roller 11 and the shovel plate 9 can enable the cleaning mechanism to clean the drain trough 2 quickly and completely, so that the drain trough 2 will not be blocked after being cleaned by the cleaning mechanism.

[0027] In order to enable the support plate 3 to smoothly follow the movement of the dual-axis motor 6 in the drainage groove 2, first slide grooves 13 are provided on both side walls of the drainage groove 2, and the layout direction of the first slide grooves 13 is arranged along the length direction of the drainage groove 2. Slide blocks 14 are provided on both left and right side walls of the support plate 3, and both side slide blocks 14 are slidably connected in the first slide grooves 13 on the corresponding sides. When the dual-axis motor 6 starts to work, the two side slide blocks 14 can follow the movement of the support plate 3 to slide in the first slide grooves 13 on both sides. At the same time, the two side slide blocks 14 can limit the support plate 3 by extending into the first slide groove 13, thereby limiting the dual-axis motor 6, so that it will not flip due to the meshing of the gear 7 and the tooth plate 5 during operation, and can only move along the drainage groove 2.

[0028] In order to facilitate the subsequent cleaning of the collection box 8, a sliding cavity 15 is provided inside the support plate 3. The sliding cavity 15 is set to pass through the left and right side walls of the support plate 3. The sliders 14 on both sides are slidably connected in the sliding cavity 15 and extend outward from the sliding cavity 15 to be slidably connected in the first slide groove 13 on the corresponding side. The side walls of the sliders 14 on both sides away from the first slide groove 13 are connected together by setting springs 16. At the same time, second slide grooves 17 are provided on the front and rear side walls of the support plate 3. The second slide grooves 17 on both sides are connected with the sliding cavity 15. Control blocks 18 are provided on the front and rear side walls of the sliders 14 on both sides. The control blocks 18 are slidably connected in the second slide groove 17 on the corresponding side and extend outward from the second slide groove 17. According to the above arrangement, by pressing the control block 18, the slider 14 on the corresponding side can be moved away from the first slide groove 13 on the corresponding side and retracted into the slide cavity 15. When the slider 14 is completely moved out of the first slide groove 13 on the corresponding side, the support plate 3 and the double-axis motor 6 can be removed, and the support plate 3 and the collection box 8 can be taken out of the drain trough 2 to clean the collection box 8. After the collection box 8 is cleaned, the slider 14 is also retracted into the slide cavity 15 by pressing the control block 18, and then the support plate 3 is placed in a suitable position and connected to the double-axis motor 6, and then the control block 18 is released. At this time, the sliders 14 on both sides will move away from the slide cavity 15 under the reset action of the spring 16, so as to be able to re-enter the first slide groove 13 on the corresponding side.

[0029] In order to prevent large foreign matter from entering the drain trough 2, both drain troughs 2 are provided with a shielding net 19 that can cover the drain trough 2, and shielding covers 20 are provided on one end of each side of the shielding net 19, and both shielding covers 20 are connected to the drain trough 2 by bolts 21. Handles 22 are provided on the top surfaces of both shielding covers 20, and anti-slip stripes 23 are provided on both handles 22. The shielding net 19 can prevent large foreign matter from entering the drain trough 2, so as to avoid the situation that the cleaning mechanism cannot clean. The shielding cover 20 cooperates with the setting of the bolts 21 to install the shielding net 19 on the drain trough 2. The setting of the handles 22 and the anti-slip stripes 23 facilitates the user to take the shielding net 19 and the shielding cover 20.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A super-large span anchor-spray support rock tunnel waterproofing and drainage system, comprising a waterproof support mechanism (1), wherein two symmetrically arranged drainage grooves (2) are arranged in the waterproof support mechanism (1), characterized in that: The invention also comprises a cleaning mechanism, which is arranged in both drainage grooves (2); the cleaning mechanism comprises a support plate (3), which is arranged in the drainage groove (2), and grooves (4) are provided on both side walls of the drainage groove (2), and tooth plates (5) are provided in both side grooves (4); a double-axis motor (6) is arranged above the support plate (3), and gears (7) meshing with the tooth plates (5) are provided on both side output ends of the double-axis motor (6); a collection box (8) is arranged below the support plate (3), and the collection box (8) is slidably connected to the drainage groove (2); a shovel plate (9) is arranged on the collection box (8), and the shovel plate (9) is connected to the collection box (8), and the shovel plate (9) is arranged on one side wall of the collection box (8) in an inclined manner, and the lower end of the shovel plate (9) is in contact with the bottom wall of the drainage groove (2).

2. The ultra-large span anchor-spray support rock tunnel drainage system according to claim 1 is characterized by: The collecting box (8) is provided with symmetrically arranged fixing plates (10), one end of each of the fixing plates (10) on both sides is connected to the corresponding side box wall of the collecting box (8), and the other end extends outward from the collecting box (8) to the top of the shovel plate (9), and a brush roller (11) is rotatably connected between the extended ends of the fixing plates (10) on both sides, and a driving motor (12) is provided on one of the fixing plates (10), and the electric spindle of the driving motor (12) is connected to the brush roller (11).

3. The ultra-large span anchor-spray support rock tunnel waterproofing and drainage system according to claim 1 is characterized by: The side walls of both sides of the drainage groove (2) are provided with first sliding grooves (13), and the side walls of both sides of the support plate (3) are provided with sliding blocks (14), and the sliding blocks (14) on both sides are slidably connected to the first sliding grooves (13) on the corresponding sides.

4. The ultra-large span anchor-spray support rock tunnel waterproofing and drainage system according to claim 3 is characterized by: The support plate (3) has a sliding cavity (15) formed inside. The sliding cavity (15) is provided on two side walls that pass through the support plate (3). Both side slide blocks (14) are slidably connected in the sliding cavity (15). The side walls of the two side slide blocks (14) away from the first slide groove (13) are connected together by means of springs (16).

5. The ultra-large span anchor-spray support rock tunnel waterproofing and drainage system according to claim 4 is characterized by: The support plate (3) has second slide grooves (17) on both side walls, the second slide grooves (17) on both sides are in communication with the sliding cavity (15), and the slide blocks (14) on both side walls are provided with control blocks (18), the control blocks (18) are slidably connected to the second slide grooves (17) on the corresponding sides and extend outward from the second slide grooves (17).

6. The ultra-large span anchor-spray support rock tunnel waterproofing and drainage system according to claim 1 is characterized by: The two drainage grooves (2) are both provided with shielding nets (19), and shielding covers (20) are both provided on one end of each side of the shielding nets (19), and the shielding covers (20) on both sides are connected to the drainage grooves (2) by means of bolts (21).

7. The ultra-large span anchor-spray support rock tunnel waterproofing and drainage system according to claim 6 is characterized by: Handles (22) are provided on the top surfaces of the shielding covers (20) on both sides, and anti-slip stripes (23) are provided on the handles (22) on both sides.

Citation Information

Patent Citations

  • Super-long-span anchor-jet grouting support rock tunnel waterproof and drainage system

    CN212296405U