Energy-saving and consumption-reducing gas volume regulating device for air compressor
By installing an adjustment mechanism on the inlet and outlet pipes of the air compressor, the T-shaped rod, hemisphere and sphere structure is used to adjust and control the inlet and outlet gas volume, which solves the problems of large air load when the air compressor is started and slow when the air compressor is closed, and improves the stability and use efficiency of the equipment.
Patent Information
- Application Number
- CN202421630419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing air compressor cannot control the intake amount when starting, resulting in large air load, which can easily cause parts to deform, and the speed is slow when closed, making the internal air pressure of the air compressor not easy to emptiate and have poor stability.
An energy-saving and consumption-reducing air volume adjustment device of the air compressor is designed. By installing a first adjustment mechanism and a second adjustment mechanism on the intake and outlet pipes, the structure of a T-shaped rod, a hemisphere and a sphere is used to realize the regulation and control of the intake and outlet gas volume.
It effectively avoids the increase in the air load of the air compressor during startup, prevents the parts from deforming, improves the speed during closing, and improves the overall stability of the air compressor through a stable support structure.
Smart Images

Figure CN222731700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressor gas volume regulation, in particular to an energy-saving and consumption-reducing gas volume regulating device for an air compressor. Background Art
[0002] An air compressor, also known as an air compressor, is a device used to compress and store air. An air compressor is a device that converts the mechanical energy of a prime mover, such as an electric motor or an internal combustion engine, into gas pressure energy. It is mainly used to produce compressed air. The working principle of an air compressor mainly involves three main processes: compression, cooling and storage. First, the air enters the compression chamber through the air inlet, and then is compressed by compression elements such as a piston or a screw to reduce the volume of the air and increase the pressure. During the compression process, heat is generated, so a cooling system is required to reduce the temperature of the compressed air. The cooled compressed air will enter the air tank for storage. When the pressure reaches the set value, the air compressor will automatically stop working until the pressure drops to a certain level and starts again.
[0003] Most of the existing air compressors use normally open air inlet and outlet pipes, and the air intake volume cannot be controlled during startup, resulting in a large air load on the air compressor during startup, which can easily cause parts deformation. The air compressor also has a slow closing speed, making it difficult to vent the air pressure inside the air compressor. There is a lack of stable structure around the air compressor, and it only relies on a single base that comes with the air compressor for support. The stability of the equipment during operation is relatively poor. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that most air compressors use normally open air inlet and outlet pipes, and the air intake volume cannot be controlled when starting, which leads to a large air load on the air compressor when starting, which easily causes deformation of parts, and a slow closing speed, making it difficult to evacuate the air pressure inside the air compressor, and proposes an energy-saving and consumption-reducing air volume regulating device for an air compressor.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An energy-saving and consumption-reducing gas volume regulating device for an air compressor comprises an air compressor body, a delivery pipe and an air outlet pipe are arranged on the air compressor body, a first regulating mechanism is installed at one end of the delivery pipe, an air inlet pipe is installed on the first regulating mechanism, a second regulating mechanism is arranged at the connection between the air outlet pipe and the air compressor body, the first regulating mechanism comprises a connecting pipe, both ends of the connecting pipe are connected to threaded pipes, the threaded pipes connect the delivery pipe and the air inlet pipe, a T-shaped rod and a cylinder are installed inside the connecting pipe, a bearing is installed at the bottom end of the T-shaped rod, a hemisphere is fixed on the T-shaped rod, one end of the T-shaped rod passes through the inside of the cylinder, a spring is installed inside the cylinder, a ball is arranged at one end of the spring, and the ball fits on the T-shaped rod.
[0007] Preferably, first threaded cylinders are installed on both side walls of the air compressor body, and a base is provided at the bottom end of the air compressor body.
[0008] Preferably, the second threaded cylinder is fixed on the base, and the first threaded cylinder and the second threaded cylinder are connected by bolts.
[0009] Preferably, a hook is mounted on the air compressor body by means of screws, and the first adjusting mechanism is arranged on the hook.
[0010] Preferably, the bearing is installed at the bottom end of the connecting tube, the hemispherical body is arranged inside the connecting tube, a circle of spherical grooves is provided on the T-bar, and the round ball fits inside the spherical grooves.
[0011] Preferably, the first adjustment mechanism and the second adjustment mechanism have the same structure.
[0012] The utility model has the following beneficial effects:
[0013] 1. The first regulating mechanism and the second regulating mechanism are respectively installed on the air inlet pipe and the air outlet pipe. The structures of the first regulating mechanism and the second regulating mechanism are the same. The connecting pipe is connected and installed through a threaded pipe. A T-bar is installed inside the connecting pipe. A hemisphere is arranged on the T-bar. The hemisphere is used to adjust and control the inlet and outlet air volumes inside the connecting pipe to avoid increasing the air load of the air compressor body when starting, to avoid deformation of parts, and to increase the speed when closing. The ball limits the adjustment angle of the hemisphere to ensure use.
[0014] 2. A first threaded cylinder and a base are respectively installed on both side walls and the bottom end of the air compressor body, and a second threaded cylinder is fixed on the base. The first threaded cylinder and the second threaded cylinder are connected by bolts. The air compressor body is supported and fixed in the use position by the base, thereby improving the stability of the air compressor body when it is placed at work and ensuring the working use of the air compressor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure;
[0016] Figure 2 is a schematic diagram of the overall structure of the first regulating mechanism;
[0017] Figure 3 It is one of the cross-sectional schematic diagrams of the overall structure of the first adjustment mechanism;
[0018] Figure 4 This is the second schematic cross-sectional view of the overall structure of the first adjustment mechanism.
[0019] In the figure: 1. air compressor body; 2. first threaded cylinder; 3. base; 4. second threaded cylinder; 5. hook; 6. delivery pipe; 7. first adjusting mechanism; 701. connecting pipe; 702. threaded pipe; 703. T-bar; 704. bearing; 705. hemisphere; 706. cylinder; 707. spring; 708. ball; 709. spherical groove; 8. air inlet pipe; 9. air outlet pipe; 10. second adjusting mechanism. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figure 1-4 , an energy-saving and consumption-reducing air volume regulating device for an air compressor, comprising an air compressor body 1, a delivery pipe 6 and an air outlet pipe 9 are arranged on the air compressor body 1, a first regulating mechanism 7 is installed at one end of the delivery pipe 6, an air inlet pipe 8 is installed on the first regulating mechanism 7, a second regulating mechanism 10 is arranged at the connection between the air outlet pipe 9 and the air compressor body 1, a hook 5 is installed on the air compressor body 1 by screws, the first regulating mechanism 7 is arranged on the hook 5, the first regulating mechanism 7 and the second regulating mechanism 10 have the same structure, and the first regulating mechanism 7 and the second regulating mechanism 10 can regulate and control the air volume of the air inlet pipe 8 and the air outlet pipe 9.
[0022] The first regulating mechanism 7 comprises a connecting tube 701, both ends of which are connected to a threaded tube 702, the threaded tube 702 is connected to the delivery tube 6 and the air inlet tube 8, the threaded tube 702 is threadedly matched on the delivery tube 6 and the air inlet tube 8, so that the user can disassemble the first regulating mechanism 7 as a whole, and the user can inspect and repair the first regulating mechanism 7, a T-shaped rod 703 and a cylinder 706 are installed inside the connecting tube 701, a bearing 704 is installed at the bottom end of the T-shaped rod 703, the bearing 704 is installed at the bottom end of the connecting tube 701, a hemisphere 705 is fixed on the T-shaped rod 703, and the hemisphere 705 is arranged Inside the connecting tube 701, the hemisphere 705 has the same inner diameter as the connecting tube 701, one end of the T-shaped rod 703 passes through the inside of the cylinder 706, a spring 707 is installed inside the cylinder 706, a ball 708 is provided at one end of the spring 707, the ball 708 is fitted on the T-shaped rod 703, a circle of spherical grooves 709 are provided on the T-shaped rod 703, the ball 708 is fitted inside the spherical groove 709, when the T-shaped rod 703 is rotated, the hemisphere 705 realizes the adjustment and control of the air inlet and outlet inside the connecting tube 701, and the ball 708 limits the adjustment angle of the hemisphere 705.
[0023] A first threaded cylinder 2 is installed on both side walls of the air compressor body 1, a base 3 is provided at the bottom end of the air compressor body 1, a second threaded cylinder 4 is fixed on the base 3, the first threaded cylinder 2 and the second threaded cylinder 4 are connected by bolts, and the air compressor body 1 is supported and fixed in the use position by the base 3, so as to improve the stability of the air compressor body 1 when it is placed for work and ensure the working use of the air compressor body 1.
[0024] When using an energy-saving and consumption-reducing air volume regulating device for an air compressor, the first threaded tube 2 of the air compressor body 1 is fixedly installed between the second threaded tube 4 of the base 3 by bolts, so that the air compressor body 1 can be placed at a designated position required by the user, and the first regulating mechanism 7 and the second regulating mechanism 10 are connected to the air inlet pipe 8 and the air outlet pipe 9 by the threaded tube 702. When it is necessary to control and regulate the air volume of the air inlet pipe 8 and the air outlet pipe 9, the T-shaped rod 703 installed on the connecting pipe 701 through the bearing 704 and the cylinder 706 is rotated. When the T-shaped rod 703 rotates, the bearing 704 on the T-shaped rod 703 can rotate inside the connecting pipe 701, so that The hemispherical body 705 can adjust the angular flow rate of the internal circulation space of the connecting tube 701. When the hemispherical body 705 rotates, the ball 708 installed inside the cylinder 706 by the spring 707 can be separated from the spherical groove 709 of the connecting tube 701. The spring 707 is compressed and the ball 708 can move to another position in the circle of spherical grooves 709. The T-bar 703 is rotated according to the user's needs. After the angle adjustment of the hemispherical body 705 inside the connecting tube 701 is completed, the ball 708 can be clamped in the circle of spherical grooves 709, thereby realizing the fixed limit of the hemispherical body 705 inside the connecting tube 701 and realizing the adjustment operation of the inlet and outlet air volume.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An energy-saving and consumption-reducing air volume regulating device for an air compressor, comprising an air compressor body (1), characterized in that: The air compressor body (1) is provided with a delivery pipe (6) and an air outlet pipe (9); a first regulating mechanism (7) is installed at one end of the delivery pipe (6); an air inlet pipe (8) is installed on the first regulating mechanism (7); a second regulating mechanism (10) is provided at the connection between the air outlet pipe (9) and the air compressor body (1); the first regulating mechanism (7) comprises a connecting pipe (701); both ends of the connecting pipe (701) are connected to a threaded pipe (702); the threaded pipe (702) is connected to the delivery pipe (6) and the air inlet pipe (8); The air pipe (8) is provided with a T-shaped rod (703) and a cylinder (706) inside the connecting pipe (701), a bearing (704) is installed at the bottom end of the T-shaped rod (703), a hemispherical body (705) is fixed on the T-shaped rod (703), one end of the T-shaped rod (703) passes through the inside of the cylinder (706), a spring (707) is installed inside the cylinder (706), a round ball (708) is arranged at one end of the spring (707), and the round ball (708) is matched on the T-shaped rod (703).
2. The energy-saving and consumption-reducing air volume regulating device for air compressor according to claim 1, characterized in that: A first threaded cylinder (2) is installed on both side walls of the air compressor body (1), and a base (3) is provided at the bottom end of the air compressor body (1).
3. The energy-saving and consumption-reducing air volume regulating device for air compressor according to claim 2, characterized in that: The second threaded cylinder (4) is fixed on the base (3), and the first threaded cylinder (2) and the second threaded cylinder (4) are connected by bolts.
4. The energy-saving and consumption-reducing air volume regulating device for air compressor according to claim 1, characterized in that: A hook (5) is mounted on the air compressor body (1) by means of screws, and the first adjustment mechanism (7) is arranged on the hook (5).
5. The energy-saving and consumption-reducing air volume regulating device for air compressor according to claim 1, characterized in that: The bearing (704) is installed at the bottom end of the connecting tube (701), the hemispherical body (705) is arranged inside the connecting tube (701), a circle of spherical grooves (709) is opened on the T-shaped rod (703), and the round ball (708) is fitted inside the spherical groove (709).
6. The energy-saving and consumption-reducing air volume regulating device for air compressor according to claim 1, characterized in that: The first adjustment mechanism (7) and the second adjustment mechanism (10) have the same structure.