A hydraulic oil filter device for die casting machine
By introducing a scraper mechanism and a collection gun into the hydraulic oil filtration device of the die casting machine, the problem of large particulate matter adhering to the surface of the filter element is solved, automatic scraping and effective collection is realized, filtration efficiency is improved and maintenance costs are reduced.
Patent Information
- Application Number
- CN202421555147.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the hydraulic oil filtration device of existing die casting machines, large particulate matter is easily attached to the surface of the filter element, resulting in a decrease in the filter element filtration efficiency and affecting the performance of the entire filter system.
A filter device including a thick filter cartridge and a scraper mechanism is designed. The blade is driven to scrape the surface of the filter element by driving the fan to automatically scrape the large particulate impurities attached, and through the arrangement of the collection gun and partition plate, the impurities can be effectively collected and discharged.
Automatic scraping and effective collection of large particulate pollutants is realized, efficient filtration is maintained for a long time, the frequency of manual intervention is reduced, maintenance costs are reduced, and filtration efficiency is improved.
Smart Images

Figure CN222731848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic oil filtering, in particular to a hydraulic oil filtering device for a die-casting machine. Background Art
[0002] A die-casting machine is an industrial casting machine that hydraulically injects molten metal into a mold under pressure, cools it and forms it, and then obtains a solid metal casting after the mold is opened.
[0003] The existing die-casting machine hydraulic oil filtration device is divided into two processes: coarse filtration and fine filtration. In the coarse filtration stage, the main purpose is to filter out large particles. However, these large particles tend to adhere to the surface of the filter element. Over time, the filtration efficiency of the filter element will be significantly reduced, thereby affecting the performance of the entire filtration system. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a hydraulic oil filter device for a die-casting machine to solve the technical problem that large particles tend to adhere to the surface of the filter element.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic oil filter device for a die-casting machine, comprising a coarse filter cartridge, a scraper mechanism is arranged inside the coarse filter cartridge, the scraper mechanism comprises an upper fixed block and a lower fixed block, a scraper is arranged between the upper fixed block and the lower fixed block, an oil outlet plate is fixedly connected to the bottom of the lower fixed block, an oil outlet port is provided on the oil outlet plate, an oil inlet is provided at the bottom of the oil outlet plate, and a drive fan is fixedly connected to the inside of the oil inlet.
[0006] By adopting the above technical solution, when the hydraulic oil enters from the oil inlet, it will drive the driving fan to rotate, and then drive the scraper to continuously scrape the surface of the filter element. The large particles of impurities attached to the filter element will be scraped off, thereby avoiding impurities clogging the filter element and ensuring the filtering effect.
[0007] Furthermore, a collecting groove is provided on one side of the bottom of the coarse filter cartridge, and a sliding groove is provided on one side of the collecting groove.
[0008] By adopting the above technical solution, the collection groove opened on one side of the bottom of the coarse filter cartridge can effectively collect large particles of impurities scraped off by the scraper. Since these impurities will adhere to the filter element during the filtration process, affecting the filtration effect and may even cause the filter element to be blocked, if they are not collected in time, they may block the oil inlet and affect the oil inlet efficiency.
[0009] Furthermore, the interior of the sliding groove is slidably connected to a partition plate, and a sealing strip is provided between the partition plate and the coarse filter cartridge.
[0010] By adopting the above technical solution, the partition plate slidably connected inside the sliding groove can flexibly control the connection state between the collection groove and the coarse filter cylinder. When the partition plate is in the closed position, it can effectively prevent the hydraulic oil from flowing out, thereby ensuring that the large particles of impurities collected in the collection groove can be cleaned and reducing the loss of oil.
[0011] Furthermore, a handle is fixedly connected to one side of the partition plate, and two sealing strips are provided, and the two sealing strips are arranged in a mirror image structure.
[0012] By adopting the above technical solution, the handle fixedly connected to one side of the partition plate provides convenience for the operator. The setting of the handle makes it easier for the operator to hold and move the partition plate, thereby controlling the connection and disconnection between the collection tank and the coarse filter cartridge.
[0013] Furthermore, a discharge pipe is fixedly connected to the bottom of the collecting tank, and a faucet is fixedly connected to one end of the discharge pipe.
[0014] By adopting the above technical solution, the discharge pipe fixedly connected to the bottom of the collecting tank provides a channel for the discharge of impurities. When enough impurities accumulate in the collecting tank, the operator can quickly and effectively discharge the impurities from the filtering device through the discharge pipe, thereby avoiding the long-term retention and accumulation of impurities inside the device.
[0015] Furthermore, a plurality of the oil outlets are provided, and the plurality of the oil outlets are evenly arranged in a ring shape along the center line of the oil outlet plate.
[0016] By adopting the above technical solution, multiple oil outlets are evenly arranged in a ring shape along the center line of the oil outlet plate, which increases the distribution area and uniformity of the hydraulic oil when it flows out of the scraper mechanism, so that it enters the coarse filter cartridge more quickly and improves the filtration efficiency.
[0017] Furthermore, an oil inlet pipe is fixedly connected to the bottom of the coarse filter cartridge, and an end of the oil inlet pipe is fixedly connected to an oil pump.
[0018] By adopting the above technical solution, the oil inlet pipe fixedly connected to the bottom of the coarse filter cartridge provides a channel for the hydraulic oil to enter the filter device, ensuring that the hydraulic oil can smoothly enter the coarse filter cartridge for filtration under the drive of the oil pump, thereby ensuring the normal operation of the filter device.
[0019] Furthermore, a fine filter cartridge is provided on one side of the coarse filter cartridge, the fine filter cartridge and the coarse filter cartridge are connected via an oil pipe, and a cartridge cover is provided on the top of the coarse filter cartridge.
[0020] By adopting the above technical solution, the hydraulic oil after preliminary filtration by the coarse filter cartridge can enter the fine filter cartridge for finer filtration, thereby removing smaller impurity particles and improving the cleanliness of the hydraulic oil.
[0021] Furthermore, a fixing rod is rotatably connected inside the upper fixing block, a filter element is fixedly connected to the bottom of the fixing rod, and the fixing rod is engaged with the cylinder cover.
[0022] By adopting the above technical solution, the fixed rod rotatably connected inside the upper fixed block provides stable support for the filter element, and the bottom of the fixed rod is fixedly connected to the filter element, ensuring the stability and reliability of the filter element during the filtration process. When the hydraulic oil flows through the filter element, the filter element can effectively intercept and adsorb impurities to ensure the cleanliness of the hydraulic oil.
[0023] Furthermore, a scraper blade is fixedly connected to the inner wall of the scraper plate, and a plurality of scrapers are provided, and the plurality of scrapers are evenly arranged at equal distances.
[0024] By adopting the above technical solution, the provision of the scraper increases the contact area between the scraper and the filter element, thereby improving the scraping effect. When the scraper scrapes on the surface of the filter element, multiple scrapers can act simultaneously to quickly scrape off impurities.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] 1. The utility model realizes the effect of automatically scraping off large particles of pollutants by arranging a coarse filter cartridge and a scraper mechanism, which realizes the effect of using the pressure of the incoming oil to drive the scraper, and then automatically scraping off large particles of pollutants. It not only maintains high-efficiency filtration for a long time, but also reduces the frequency of manual intervention and reduces maintenance costs;
[0027] 2. The utility model is provided with a collecting tank and a partition plate. When a certain amount of pollutants accumulate in the collecting tank, the operator can control the connection state between the collecting tank and the coarse filter cartridge by moving the partition plate. When the partition plate is in the open position, the pollutants in the collecting tank can be quickly discharged through the discharge pipe, thereby achieving a convenient cleaning effect;
[0028] 3. The utility model provides a scraper. When the scraper scrapes on the surface of the filter element, the scraper can directly contact the filter element and effectively scrape off the large particles of pollutants attached thereto. Multiple scrapers increase the contact points between the scraper and the filter element, making the scraping process more uniform and thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0030] Figure 2 It is a schematic diagram of the partial cross-section structure of the coarse filter cartridge of the utility model;
[0031] Figure 3 It is a three-dimensional structural schematic diagram of the scraper of the utility model;
[0032] Figure 4It is a three-dimensional structural schematic diagram of the scraper blade of the utility model.
[0033] In the figure: 1. coarse filter cartridge; 201. upper fixing block; 202. lower fixing block; 203. scraper; 204. oil outlet plate; 207. oil outlet; 205. oil inlet; 206. driving fan; 3. collecting tank; 4. sliding tank; 5. partition plate; 6. sealing strip; 7. handle; 8. discharge pipe; 9. faucet; 10. oil inlet pipe; 11. oil pump; 12. fine filter cartridge; 15. cartridge cover; 14. fixing rod; 13. scraper. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0035] The following describes an embodiment of the utility model based on its overall structure.
[0036] Embodiment 1:
[0037] A hydraulic oil filter device for a die casting machine, such as Figure 1-Figure 4 As shown, it includes a coarse filter cartridge 1, and a scraper mechanism 2 is arranged inside the coarse filter cartridge 1. The scraper mechanism 2 includes an upper fixed block 201 and a lower fixed block 202, and a scraper 203 is arranged between the upper fixed block 201 and the lower fixed block 202. The bottom of the lower fixed block 202 is fixedly connected with an oil outlet plate 204, and an oil outlet port 207 is provided on the oil outlet plate 204. An oil inlet 205 is provided at the bottom of the oil outlet plate 204, and a driving fan 206 is fixedly connected inside the oil inlet 205. When hydraulic oil enters from the oil inlet 205, the driving fan 206 is driven to rotate, thereby driving the scraper 203 to continuously scrape the surface of the filter element, and large particles of impurities attached to the filter element will be scraped off, thereby avoiding impurities clogging the filter element and ensuring the filtering effect. At the same time, the spiral scraper 203 can continuously push the scraped particles along the spiral trajectory into the subsequent collecting tank 3, so as to realize the reliable recovery of the impurity particles.
[0038] See also Figure 2A collecting groove 3 is provided on one side of the bottom of the coarse filter cartridge 1, and a sliding groove 4 is provided on one side of the collecting groove 3. The collecting groove 3 provided on one side of the bottom of the coarse filter cartridge 1 can effectively collect large particles of impurities scraped off by the scraper 203. Since these impurities will adhere to the filter element during the filtration process, affecting the filtration effect and may even cause the filter element to be blocked, if they are not collected in time, they may block the oil inlet 205 and affect the oil inlet efficiency. At the same time, the partition plate 5 can slide freely in the sliding groove 4, so as to control the connection and separation between the collecting groove 3 and the inside of the coarse filter cartridge 1. When it is necessary to clean the impurities in the collecting groove 3, it is only necessary to move the partition plate 5 to discharge the impurities from the inside of the coarse filter cartridge 1, and the operation is simple and convenient.
[0039] See also Figure 2 The partition plate 5 is connected to the sliding groove 4 internally, and a sealing strip 6 is arranged between the partition plate 5 and the coarse filter cartridge 1. The partition plate 5 connected to the sliding groove 4 internally can flexibly control the communication state between the collecting groove 3 and the coarse filter cartridge 1. When the partition plate 5 is in the closed position, it can effectively prevent the hydraulic oil from flowing out, thereby ensuring that the large particles of impurities collected in the collecting groove 3 can be cleaned up and the loss of oil can be reduced. At the same time, the sealing strip 6 arranged between the partition plate 5 and the coarse filter cartridge 1 enhances the sealing performance between the two, and can effectively prevent the hydraulic oil from leaking in the gap between the partition plate 5 and the coarse filter cartridge 1, thereby ensuring the filtering effect and overall performance of the filtering device.
[0040] See also Figure 1 and Figure 2 A handle 7 is fixedly connected to one side of the partition plate 5, and two sealing strips 6 are provided. The two sealing strips 6 are arranged in a mirror structure. The handle 7 fixedly connected to one side of the partition plate 5 provides convenience for the operator. The setting of the handle 7 makes it easier for the operator to hold and move the partition plate 5, so as to control the connection and disconnection between the collecting tank 3 and the coarse filter cartridge 1. At the same time, the two sealing strips 6 are arranged in a mirror structure between the partition plate 5 and the coarse filter cartridge 1, which further enhances the sealing performance. The mirror structure enables the sealing strip 6 to fit more closely on the contact surface of the partition plate 5 and the coarse filter cartridge 1, effectively preventing the hydraulic oil from leaking out of the gap.
[0041] See also Figure 1 and Figure 2 A discharge pipe 8 is fixedly connected to the bottom of the collecting tank 3, and a faucet 9 is fixedly connected to one end of the discharge pipe 8. The discharge pipe 8 fixedly connected to the bottom of the collecting tank 3 provides a channel for the discharge of impurities. When enough impurities accumulate in the collecting tank 3, the operator can quickly and effectively discharge the impurities from the filtering device through the discharge pipe 8, thereby avoiding the long-term retention and accumulation of impurities inside the device. At the same time, the faucet 9 fixedly connected to one end of the discharge pipe 8 provides a control means for the discharge of impurities. The operator can control the discharge timing and discharge amount of impurities by opening or closing the faucet 9.
[0042] See also Figure 2 and Figure 3 There are multiple oil outlets 207, and the multiple oil outlets 207 are evenly arranged in a ring shape along the center line of the oil outlet plate 204. The multiple oil outlets 207 are evenly arranged in a ring shape along the center line of the oil outlet plate 204, which increases the distribution area and uniformity of the hydraulic oil when it flows out of the scraper mechanism 2, so that it enters the coarse filter cartridge 1 more quickly, thereby improving the filtration efficiency. At the same time, the provision of multiple oil outlets 207 also helps to reduce the flow pressure of a single oil outlet, avoids excessive stress caused by excessive flow, ensures the stability and reliability of the filtering device, and extends its service life.
[0043] See also Figure 1 and Figure 2 An oil inlet pipe 10 is fixedly connected to the bottom of the coarse filter cartridge 1, and an oil pump 11 is fixedly connected to one end of the oil inlet pipe 10. The oil inlet pipe 10 fixedly connected to the bottom of the coarse filter cartridge 1 provides a channel for the hydraulic oil to enter the filtering device, ensuring that the hydraulic oil can smoothly enter the coarse filter cartridge 1 for filtration under the drive of the oil pump 11, thereby ensuring the normal operation of the filtering device. At the same time, the setting of the oil pump 11 not only provides power for the hydraulic oil, but also can control the flow and pressure of the hydraulic oil by adjusting the working state of the oil pump 11, so that the filtering device can adapt to the filtering needs under different working conditions, thereby improving its flexibility and practicality.
[0044] See also Figure 1 and Figure 2 A fine filter cartridge 12 is arranged on one side of the coarse filter cartridge 1. The fine filter cartridge 12 and the coarse filter cartridge 1 are connected by an oil pipe. A cartridge cover 15 is arranged on the top of the coarse filter cartridge 1. The hydraulic oil after preliminary filtration by the coarse filter cartridge 1 can enter the fine filter cartridge 12 for finer filtration, thereby removing smaller impurity particles and improving the cleanliness of the hydraulic oil. At the same time, the fine filter cartridge 12 and the coarse filter cartridge 1 are connected by an oil pipe, so that the two filter cartridges can work together to form a complete filtering system, ensuring the continuity and stability of the filtering process.
[0045] See also Figure 3 The upper fixed block 201 is internally rotatably connected with a fixing rod 14, and the bottom of the fixing rod 14 is fixedly connected with a filter element. The fixing rod 14 and the cylinder cover 15 are engaged with each other. The fixing rod 14 rotatably connected inside the upper fixed block 201 provides a stable support for the filter element, and the bottom of the fixing rod 14 is fixedly connected with the filter element, ensuring the stability and reliability of the filter element during the filtering process. When the hydraulic oil flows through the filter element, the filter element can effectively intercept and adsorb impurities to ensure the cleanliness of the hydraulic oil. At the same time, the design of the fixing rod 14 and the cylinder cover 15 engaging with each other not only facilitates the installation and disassembly of the filter element, but also ensures that the rotation of the upper fixed block 201 will not affect the filter element, thereby improving the reliability of filtering.
[0046] The implementation principle of the utility model is as follows: first, pull open the partition plate 5 and start the oil pump 11. When the oil to be filtered enters the oil inlet 205 from the inside of the oil pump 11 through the oil inlet pipe 10, the driving fan 206 is driven to rotate, and then the spiral scraper 203 is driven to rotate continuously, and the large particles of debris on the filter element are continuously scraped off. The oil passing through the driving fan 206 then enters the inside of the coarse filter cartridge 1 through the oil outlet 207 and is continuously filtered from the filter element.
[0047] The scraped large particles of debris continue to settle downward along the spiral of the scraper 230 and are swept into the interior of the collecting tank 3. When there are a lot of impurities collected in the collecting tank 3, hold the handle 7 to push the partition plate 5 to separate the interior of the collecting tank 3 and the coarse filter cartridge 1, then turn on the faucet 9, and the impurities will flow out through the discharge pipe 8 and the faucet 9, realizing a simple cleaning operation.
[0048] Embodiment 2:
[0049] See also Figure 4 A scraper 13 is fixedly connected to the inner wall of the scraper 203. A plurality of scrapers 13 are provided, and the plurality of scrapers 13 are evenly and equidistantly arranged. The provision of the scraper 13 increases the contact area between the scraper 203 and the filter element, thereby improving the scraping effect. When the scraper 203 scrapes on the surface of the filter element, the plurality of scrapers 13 can act simultaneously to quickly scrape off the impurities. At the same time, the design of the plurality of scrapers 13 being evenly and equidistantly arranged ensures the uniformity and stability of the scraping process, avoids mutual interference between the scrapers 13, and ensures that each scraper 13 can fully play its role.
[0050] The implementation principle of the utility model is that the scraper 13 can enhance the scraping effect and achieve a better cleaning effect.
[0051] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0052] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A hydraulic oil filter device for a die-casting machine, characterized in that: The invention comprises a coarse filter cartridge (1), wherein a scraper mechanism (2) is arranged inside the coarse filter cartridge (1), wherein the scraper mechanism (2) comprises an upper fixed block (201) and a lower fixed block (202), wherein a scraper (203) is arranged between the upper fixed block (201) and the lower fixed block (202), wherein an oil outlet plate (204) is fixedly connected to the bottom of the lower fixed block (202), wherein an oil outlet port (207) is provided on the oil outlet plate (204), wherein an oil inlet port (205) is provided at the bottom of the oil outlet plate (204), wherein a driving fan (206) is fixedly connected to the inside of the oil inlet port (205).
2. The hydraulic oil filter device for a die-casting machine according to claim 1, characterized in that: A collecting groove (3) is provided on one side of the bottom of the coarse filter cartridge (1), and a sliding groove (4) is provided on one side of the collecting groove (3).
3. The hydraulic oil filter device for a die-casting machine according to claim 2, characterized in that: The interior of the sliding groove (4) is slidably connected to a partition plate (5), and a sealing strip (6) is provided between the partition plate (5) and the coarse filter cartridge (1).
4. The hydraulic oil filter device for a die-casting machine according to claim 3, characterized in that: A handle (7) is fixedly connected to one side of the partition plate (5), and two sealing strips (6) are provided, and the two sealing strips (6) are arranged in a mirror image structure.
5. The hydraulic oil filter device for a die-casting machine according to claim 2, characterized in that: A discharge pipe (8) is fixedly connected to the bottom of the collection tank (3), and a faucet (9) is fixedly connected to one end of the discharge pipe (8).
6. The hydraulic oil filter device for a die casting machine according to claim 1, characterized in that: A plurality of the oil outlets (207) are provided, and the plurality of the oil outlets (207) are evenly arranged in a ring shape along the center line of the oil outlet plate (204).
7. The hydraulic oil filter device for a die-casting machine according to claim 1, characterized in that: The bottom of the coarse filter cartridge (1) is fixedly connected to an oil inlet pipe (10), and one end of the oil inlet pipe (10) is fixedly connected to an oil pump (11).
8. The hydraulic oil filter device for a die-casting machine according to claim 1, characterized in that: A fine filter cartridge (12) is provided on one side of the coarse filter cartridge (1); the fine filter cartridge (12) and the coarse filter cartridge (1) are connected via an oil pipe; and a cartridge cover (15) is provided on the top of the coarse filter cartridge (1).
9. The hydraulic oil filter device for a die casting machine according to claim 1, characterized in that: The upper fixed block (201) is rotatably connected to a fixed rod (14) inside, a filter element is fixedly connected to the bottom of the fixed rod (14), and the fixed rod (14) and the cylinder cover (15) are engaged with each other.
10. The hydraulic oil filter device for a die casting machine according to claim 1, characterized in that: A scraper blade (13) is fixedly connected to the inner wall of the scraper plate (203), and a plurality of scrapers (13) are provided, and the plurality of scrapers (13) are evenly arranged at equal distances.