An oil injector that is easy to disassemble and fully use

Abstract

The utility model relates to the technical field of oil injectors, and in particular to an oil injector that is easy to disassemble and assemble to achieve full use; an oil injector that is easy to disassemble and assemble to achieve full use, comprising an oil filling tank, the oil filling tank being provided with an oil filling port, a piston being slidably assembled inside the oil filling tank, and an air source module docked with the oil filling tank, the air source module comprising an air source main body detachably connected to the oil filling tank, a pump body arranged inside the air source main body, a pressure injection port arranged on the air source main body and docked inside the oil filling tank, an air suction port arranged on the air source main body and located outside, and a circuit module arranged inside the air source main body, the pump body being electrically connected to the circuit module, and the pump body being respectively connected to the pressure injection port and the air suction port to unidirectionally suck external gas into the oil filling tank, generating a pushing pressure, causing the piston to move forward, squeezing out grease to lubricate the machine; the oil injector can be made to circulate and replenish grease, thereby increasing the service life of the oil injector.

Description

Technical Field

[0001] The utility model relates to the technical field of oil injectors, in particular to an oil injector which is easy to disassemble and assemble and can be fully used. Background Art

[0002] An automatic oiler is a device that can automatically provide lubricating grease to mechanical equipment. It can improve the accuracy and timeliness of lubrication, ensure that the equipment is continuously and properly lubricated, help extend the service life of the equipment, reduce wear and failure, and save manpower, eliminating the need for frequent manual lubrication operations. Automatic oilers are usually used in various industrial fields, such as manufacturing, mining, transportation, etc., to ensure the normal operation and performance of mechanical equipment.

[0003] The existing traditional lubricator mainly includes an oil filling tank, a piston arranged inside the oil filling tank, and an air source module which applies air pressure to one end of the oil filling tank to push the piston toward the other end and squeeze out the grease stored at the other end from the oil filling port of the oil filling tank. However, the air source module of the existing lubricator is basically configured to be integrated at one end of the oil filling tank, so that the lubricator is configured as a disposable product. After the grease in the lubricator is used up, it is directly discarded, making the lubricator non-reusable. In this regard, it is necessary to propose an improved technical solution to solve the above problems. Utility Model Content

[0004] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0005] An oil injector which is easy to disassemble and fully use comprises an oil injection tank, the oil injection tank is provided with an oil injection port, a piston is slidably assembled inside the oil injection tank, and also comprises an air source module connected to the oil injection tank, the air source module comprises an air source body which is detachably connected to the oil injection tank, a pump body which is arranged inside the air source body, a pressure injection port which is arranged on the air source body and connected to the inside of the oil injection tank, an air suction port which is arranged on the air source body and is located outside, and a circuit module which is arranged inside the air source body, the pump body is electrically connected to the circuit module, and the pump body is respectively connected to the pressure injection port and the air suction port to suck external gas into the oil injection tank in one direction.

[0006] The oil filling tank is provided with a connecting port, and the piston can be detachably assembled in the oil filling tank along the connecting port. The air source main body can be detachably connected to the connecting port, so that after the oil filling tank and the air source module are connected, a accommodating chamber with an oil filling port is formed. The accommodating chamber is divided into an oil storage chamber with an oil filling port and an air pressure chamber corresponding to the air source module by the piston, and the pressure injection port acts on the air pressure chamber.

[0007] Preferably, the oil filling port is arranged at the upper end of the oil filling tank, and the connecting port is arranged at the lower end of the oil filling tank, and the diameter of the connecting port is consistent with the inner diameter of the oil filling tank.

[0008] Preferably, a boss structure is protruding from the gas source body, an external thread is provided on the outer wall of the boss structure, an internal thread matching the external thread is provided on the inner wall of the corresponding connection port of the oil filling tank, and the gas source body and the oil filling tank are detachably connected through the threaded connection of the external thread and the internal thread.

[0009] Preferably, a sealing ring is provided on the gas source body along the periphery of the boss, and the gas source body and the oil filling tank are sealed and matched via the sealing ring.

[0010] Preferably, the injection port is a sleeve-shaped structure extending into the air pressure chamber, a one-way valve is arranged inside the injection port, and the one-way valve is connected to the pump body.

[0011] Preferably, the circuit module includes a circuit main board and a battery electrically connected to the circuit main board, and the pump body is electrically connected to the circuit main board.

[0012] Preferably, the circuit main board is also electrically connected to a distance sensor, and the distance sensor is used to detect the movable stroke of the piston.

[0013] Preferably, the oil filling port is formed with a connecting sleeve extending out of the oil filling tank, and the oiler is fixedly installed via the connecting sleeve.

[0014] Preferably, the piston is a disc-shaped structure, the side wall of the piston is sealingly and slidingly connected to the inner wall of the oil filling tank, and a protrusion that can extend into the connecting sleeve is provided on the piston.

[0015] Preferably, the circuit main board is also connected to a time adjustment knob, and the time adjustment knob is exposed outside the gas source body.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] After the grease in the lubricator is used up, the user can disassemble the air source body and the piston and then add new grease into the oil filling tank. After adding the new grease, first install the piston into the oil filling tank, and then connect the air source module. The air source module generates a push to make the piston move forward, squeeze out the grease to lubricate the machine, so as to achieve the purpose of adding new grease. In this way, the lubricator can circulate and add grease, thereby increasing the service life of the lubricator.

[0018] The disassembly structure of the piston and the air source body is realized through the connection port, so that the oil filling tank, the piston and the air source module can form three independent parts. In the maintenance of the lubricator itself, the lubricator can be used normally by repairing and replacing only a certain part, without directly replacing the entire lubricator, so that its maintenance cost is greatly reduced;

[0019] Furthermore, by setting the oil filling tank and the gas source module as two independent entities, in actual production applications, oil filling tanks with different storage capacities can be set based on different usage requirements, thereby improving the flexibility of the oil filling tank size design;

[0020] By setting the time adjustment knob, a corresponding oil injection amount control signal can be generated on the electrical main board, so that the grease can be squeezed out of the oiler onto the equipment in a controllable amount, thereby adapting to the different requirements of different equipment for the amount of grease.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is a structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the use state;

[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model after the grease is used;

[0026] Figure 4 It is a schematic diagram of the structure of the utility model in a disassembled state;

[0027] Figure 5 It is a schematic diagram of the explosion structure of the gas source module in the utility model;

[0028] Figure 6 It is a block diagram of the circuit connection module of the utility model.

[0029] The reference numerals and names in the figures are as follows:

[0030] Oil filling tank 10, oil filling port 11, connecting port 12, oil storage chamber 13, air pressure chamber 14, internal thread 15, connecting sleeve 16, piston 20, protrusion 21, air source body 30, pump body 31, injection pressure port 32, time adjustment knob 33, circuit module 34, circuit main board 341, battery 342, distance sensor 343, boss structure 35, external thread 36, sealing ring 37, and one-way valve 38. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-6 In the embodiment of the present utility model, please refer to Figures 1-2 In the embodiment of the utility model, an oil injector which is easy to disassemble and fully use is proposed, including an oil injection tank 10, the oil injection tank 10 is provided with an oil injection port 11, a piston 20 is slidably assembled inside the oil injection tank 10, and also includes an air source module docked with the oil injection tank 10, the air source module includes an air source body 30 detachably connected to the oil injection tank 10, a pump body 31 installed inside the air source body 30, a pressure injection port 32 arranged on the air source body 30 and docked inside the oil injection tank 10, an air suction port (not shown) arranged on the air source body 30 and located outside, and a circuit module 34 arranged inside the air source body 30, the pump body 31 is electrically connected to the circuit module 34, and the pump body 31 is respectively connected to the pressure injection port 32 and the air suction port, so as to suck the external gas into the oil injection tank 10 in a one-way manner;

[0033] During the production process, grease is injected into the oil filling tank 10. When in use, the oiler is installed at the position of the equipment for oiling, and then the oiler is started. The oiler controls the amount of oil injected into the pump body 31 through its internal circuit module 34. The circuit module 34 is generally configured to have a timer, which can drive the pump body 31 within a certain time period according to the timer, thereby periodically injecting gas into the oiler. After the gas is injected, air pressure is generated in the oil filling tank 10, thereby pushing the piston 20 to squeeze the grease out from the position of the oil filling port 11, thereby supplying it to the corresponding equipment. The operation will be completed automatically throughout the process without manual operation, so that the equipment does not need to be oiled during long-term use; the lubrication of the equipment can be better maintained.

[0034] The utility model is based on the above technical solution, and improves the structure of the oiler. Specifically, the oil filling tank 10 is provided with a connecting port 12, and the piston 20 can be detachably assembled in the oil filling tank 10 along the connecting port 12. The air source main body 30 is detachably connected to the connecting port 12, so that the oil filling tank 10 and the air source module are connected to form a accommodating chamber with an oil filling port 11, and the accommodating chamber is divided into an oil storage chamber 13 with the oil filling port 11 and a pressure chamber 14 corresponding to the air source module by the piston 20, and the pressure injection port 32 acts on the pressure chamber 14.

[0035] Through this arrangement, after the grease in the lubricator is used up, the user can disassemble the gas source body 30 and the piston 20 and then add new grease into the oil filling tank 10. After adding the new grease, the piston 20 is first installed into the oil filling tank 10, and then the gas source module is connected, so as to achieve the purpose of adding new grease. In this way, the lubricator can be circulated to add grease, thereby increasing the service life of the lubricator.

[0036] The piston 20 and the gas source body 30 are disassembled by the connection port 12, so that the oil filling tank 10, the piston 20 and the gas source module can form three independent parts. During the maintenance of the oiler itself, the oiler can be used normally by repairing and replacing only a certain part, without directly replacing the entire oiler, so that its maintenance cost is greatly reduced;

[0037] Furthermore, by configuring the oil filling tank 10 and the gas source module as two independent entities, in actual production applications, oil filling tanks 10 with different storage capacities can be configured based on different usage requirements, thereby improving the flexibility of the size design of the oil filling tank 10.

[0038] See also Figure 1-5 In the embodiment of the utility model, the oil filling port 11 is arranged at the upper end of the oil filling tank 10, and the connecting port 12 is arranged at the lower end of the oil filling tank 10. The diameter of the connecting port 12 is consistent with the inner diameter of the oil filling tank 10. Through this arrangement, the structural design is simple, thereby giving the oiler a complete appearance line curvature. A boss structure 35 is protruding from the gas source body 30, and an external thread 36 is provided on the outer wall of the boss structure 35. An internal thread 15 matching the external thread 36 is provided at the inner wall of the oil filling tank 10 corresponding to the connecting port 12. The gas source body 30 and the oil filling tank 10 are detachably connected through the threaded connection of the external thread 36 and the internal thread 15. The structural design is simple and can make the radial dimensions of the outer side of the gas source body 30 and the outer side of the oil filling tank 10 consistent, thereby ensuring the integrity of their appearance; a sealing ring 37 is provided along the periphery of the boss on the gas source body 30, and the gas source body 30 and the oil filling tank 10 are sealed and matched by the sealing ring 37, so that the oil filling tank 10 and the gas source body 30 maintain a sealed connection to prevent the gas injected into the air pressure chamber 14 from overflowing.

[0039] See also Figure 5 In the embodiment of the utility model, the injection port 32 is a sleeve-shaped structure extending into the air pressure chamber 14, and a one-way valve 38 is arranged inside the injection port 32. The one-way valve 38 is connected to the pump body 31, thereby effectively preventing gas reflux caused by excessive air pressure.

[0040] See also Figure 2-6In the embodiment of the utility model, the circuit module 34 includes a circuit main board 341 and a battery 342 electrically connected to the circuit main board 341. The pump body 31 is electrically connected to the circuit main board 341, so that the oiler can be connected to the device for a long time without an external power supply line; and the circuit main board 341 is also electrically connected to a distance sensor 343, and the distance sensor 343 is used to detect the active stroke of the piston 20. The distance sensor 343 can identify the active stroke of the piston 20 to determine the current grease content inside the oiler. When the grease is insufficient, control alarms and other operations can be performed to prompt the user to add grease; its alarm and other operations are set based on demand. , it can be a conventional alarm system such as a light alarm and a voice alarm. In addition, the distance sensor 343 can adopt a capacitive liquid level sensor, an ultrasonic liquid level sensor, a photoelectric liquid level sensor, etc.; the capacitive liquid level sensor can use the different dielectric constants of liquid and air. When the liquid level changes, the capacitance value changes, thereby detecting the amount of oil; the ultrasonic liquid level sensor transmits ultrasonic waves to the surface of the piston 20 and receives the reflected ultrasonic waves, and calculates the liquid level height according to the propagation time; the photoelectric liquid level sensor uses the principle of refraction and reflection of light. When the stroke of the piston 20 changes, the optical path changes, thereby detecting the amount of grease.

[0041] See also Figure 1 In the embodiment of the utility model, the oil filling port 11 is formed with a connecting sleeve 16 extending from the oil filling tank 10, and the oiler is fixedly installed by the connecting sleeve 16. The connecting sleeve 16 can be connected to some oil supply ports on the equipment by threaded connection, so that it can supply lubricating oil to this part of the equipment for a long time.

[0042] See also Figure 2-3 In the embodiment of the utility model, the piston 20 is a disc-shaped structure, the side wall of the piston 20 is sealed and slidably connected to the inner wall of the oil filling tank 10, and a protrusion 21 that can extend into the connecting sleeve 16 is provided on the piston 20, so that the grease in the oil filling tank 10 can be injected into the device as much as possible;

[0043] See also Figure 2-3In the embodiment of the utility model, the circuit main board 341 is also connected to a time adjustment knob 33, which is exposed outside the gas source body 30 to facilitate intuitive and convenient operation by the operator; when the operator rotates and adjusts the time adjustment knob 33, a series of electronic signal transmission and processing processes can be triggered. Specifically, through this operation, an oil injection amount control signal corresponding to the adjustment action can be generated, and the signal can be accurately transmitted to the circuit main board 341. After receiving this control signal, the circuit main board 341 will immediately accurately control the relevant components and mechanisms inside the oiler. Under this precise control, grease can be squeezed out of the oiler in a controllable amount in an orderly manner. The extruded grease will be accurately applied to the corresponding equipment along the preset channels and paths. Because different equipment has significant differences in the amount of grease required for lubrication, maintenance, etc. during operation. Some equipment may require more grease to ensure adequate lubrication due to high work intensity and high speed; while some equipment only needs a small amount of grease to maintain normal operation due to compact structure and small workload. By setting the time adjustment knob to control the oil output of the oiler, it is possible to flexibly adapt to the diverse and personalized needs of these different equipment for the amount of grease, providing a solid guarantee for the stable operation and efficient work of the equipment; for example, on an automated production line, large-scale mechanical equipment running at high speed may need to adjust the time adjustment knob 33 to a longer oiling time to ensure that a larger amount of grease can be injected each time to ensure adequate lubrication and reduce wear; and for some small auxiliary equipment, it is only necessary to adjust the time adjustment knob 33 to a shorter oiling time and inject a small amount of grease to meet its lubrication needs.

[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. An oil injector that is easy to disassemble and fully use, comprising an oil injection tank (10), the oil injection tank (10) being provided with an oil injection port (11), a piston (20) being slidably assembled inside the oil injection tank (10), and an air source module docked with the oil injection tank (10), the air source module comprising an air source body (30) detachably connected to the oil injection tank (10), a pump body (31) installed inside the air source body (30), a pressure injection port (32) arranged on the air source body (30) and docked inside the oil injection tank (10), an air suction port arranged on the air source body (30) and located outside, and a circuit module (34) arranged inside the air source body (30), the pump body (31) being electrically connected to the circuit module (34), and the pump body (31) being respectively connected to the pressure injection port (32) and the air suction port, so as to unidirectionally suck external gas into the oil injection tank (10), It is characterized in that The oil filling tank (10) is provided with a connecting port (12), and the piston (20) can be detachably assembled in the oil filling tank (10) along the connecting port (12). The gas source body (30) is detachably connected to the connecting port (12), so that after the oil filling tank (10) and the gas source module are connected, a receiving chamber with an oil filling port (11) is formed. The receiving chamber is divided into an oil storage chamber (13) with an oil filling port (11) and a gas pressure chamber (14) corresponding to the gas source module by the piston (20), and the gas pressure port (32) acts on the gas pressure chamber (14).

2. The lubricator according to claim 1, which is easy to disassemble and fully use, is characterized in that: The oil filling port (11) is arranged at the upper end of the oil filling tank (10), and the connecting port (12) is arranged at the lower end of the oil filling tank (10). The diameter of the connecting port (12) is consistent with the inner diameter of the oil filling tank (10).

3. A lubricator that is easy to disassemble and fully use according to any one of claims 1-2, characterized in that: A boss structure (35) is protruding from the gas source body (30), an external thread (36) is provided on the outer wall of the boss structure (35), and an internal thread (15) matching the external thread (36) is provided on the inner wall of the oil filling tank (10) corresponding to the connection port (12). The gas source body (30) and the oil filling tank (10) are detachably connected by threaded connection of the external thread (36) and the internal thread (15).

4. The lubricator according to claim 3, which is easy to disassemble and fully use, is characterized in that: The gas source body (30) is provided with a sealing ring (37) along the periphery of the boss, and the gas source body (30) and the oil filling tank (10) are sealed together via the sealing ring (37).

5. The lubricator according to claim 1, which is easy to disassemble and fully use, is characterized in that: The injection port (32) is a sleeve-shaped structure extending into the air pressure chamber (14). A one-way valve (38) is arranged inside the injection port (32), and the one-way valve (38) is connected to the pump body (31).

6. The lubricator according to claim 1, which is easy to disassemble and fully use, is characterized in that: The circuit module (34) comprises a circuit main board (341) and a battery (342) electrically connected to the circuit main board (341), and the pump body (31) is electrically connected to the circuit main board (341).

7. The lubricator according to claim 6, which is easy to disassemble and fully use, is characterized in that: The circuit main board (341) is also electrically connected to a distance sensor (343), and the distance sensor (343) is used to detect the movable stroke of the piston (20).

8. The lubricator according to claim 1, which is easy to disassemble and fully use, is characterized in that: The oil filling port (11) is formed with a connecting sleeve (16) extending out of the oil filling tank (10), and the oiler is fixedly installed via the connecting sleeve (16).

9. The oiler according to claim 8, which is easy to disassemble and fully use, is characterized in that: The piston (20) is a disc-shaped structure. The side wall of the piston (20) is sealingly and slidably connected to the inner wall of the oil filling tank (10). A protrusion (21) capable of extending into the connecting sleeve (16) is provided on the piston (20).

10. The oiler according to claim 6, which is easy to disassemble and fully use, is characterized in that: The circuit main board (341) is also connected to a time adjustment knob (33), and the time adjustment knob (33) is exposed outside the gas source main body (30).

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