A tunnel side wall flatness detection device

By designing a tunnel side wall flatness detection device including a detection mechanism and a cleaning mechanism, the problem of lack of automatic alarm detection function in the prior art is solved, and a detection effect with high accuracy and high efficiency is achieved.

CN222733518UActive Publication Date: 2025-04-08FUJIAN HUAFU ENG TESTING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421622844.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-08
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing tunnel side wall flatness detection device lacks automatic alarm detection function, resulting in inaccurate detection and inability to meet the usage requirements.

Method used

A tunnel side wall flatness detection device including a detection mechanism and a cleaning mechanism is designed. The detection mechanism contacts the tunnel side wall through the guide wheel and the detection wheel, uses a pressure sensor and a PLC controller to detect abnormal flatness, and alarms through a buzzer. The cleaning mechanism keeps the detection wheel and guide wheel clean through the brush rod and the fan to ensure the accuracy of the inspection.

Benefits of technology

Automatic detection and alarm of tunnel side wall flatness is realized, the accuracy and efficiency of detection are improved, and the use requirements are met.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222733518U_ABST
    Figure CN222733518U_ABST
Patent Text Reader

Abstract

The utility model discloses a tunnel side wall flatness detection device, comprising a support plate, a detection mechanism is arranged on one side of the support plate, the detection mechanism comprises a fixed plate, an elastic telescopic rod is fixedly connected to the right side of the fixed plate, a frame is fixedly connected to one side of the elastic telescopic rod, a spring is fixedly connected to the right side of the inner surface of the frame, and a connecting frame is fixedly connected to the left side of the spring. The tunnel side wall flatness detection device is provided with a detection mechanism, a pressure value range is set by a PLC controller, and then a moving device is provided. When there is a depression or a protrusion on the wall, the corresponding detection wheel will drive the connecting frame to move, the connecting frame drives the connecting block to move, the connecting block drives the vertical rod to move, and the vertical rod drives the elastic telescopic rod to deform, which will generate a force on the pressure sensor. After the pressure sensor detects that the pressure value exceeds the set pressure value range, the PLC controller will control the buzzer to work and remind the staff.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel side wall flatness detection, in particular to a tunnel side wall flatness detection device. Background Art

[0002] A tunnel is an engineering structure buried in the ground. It is a form of human utilization of underground space. Tunnels can be divided into traffic tunnels, hydraulic tunnels, municipal tunnels, mining tunnels, and military tunnels. The structure of a tunnel consists of two parts: the main building and ancillary equipment. The main building consists of a tunnel body and a tunnel portal. The ancillary equipment includes a car shelter, fire-fighting facilities, emergency communications, and drainage facilities. Long tunnels also have special ventilation and lighting equipment.

[0003] According to the patent document: CN212614890U, a detection bracket for detecting the flatness of tunnel walls is disclosed, including a connecting seat, a fixing block, a mounting plate and a detector. The right side of the connecting seat is inlaid with a fixing block, and the right side of the fixing block is provided with a mounting plate, and the detector is fixed by bolts above the mounting plate. The interior of the mounting plate is inlaid with an identification shell, and the left side of the mounting plate is inlaid with a transmission plate, and the left end of the transmission plate is located inside the fixed block. The interior of the transmission plate is penetrated by a movable shaft, and a worm is provided on the left side of the movable shaft, and the worm bearing is installed inside the fixed block. The detection bracket for detecting the flatness of tunnel walls is provided with an identification shell and a counterweight. After the bracket is installed, the counterweight can pull the pull rope downward under the action of gravity. The flatness of the mounting plate can be detected by observing the overlapping position of the pull rope and the identification line on the surface of the identification shell, thereby indirectly reflecting the flatness of the wall at that location and increasing the functionality of the device.

[0004] At present, the traditional tunnel side wall flatness detection device requires workers to observe the detection equipment with their eyes during daily use. It does not have the function of automatic detection and alarm. If the changes in the detection data are not observed in time, it will affect the accuracy of the detection and cannot meet the use requirements. Utility Model Content

[0005] The utility model aims to provide a tunnel side wall flatness detection device to solve the deficiencies in the prior art, so as to achieve the purpose of automatic detection and alarm.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tunnel side wall flatness detection device, comprising a support plate, a detection mechanism is arranged on one side of the support plate, the detection mechanism comprises a fixed plate, an elastic telescopic rod is fixedly connected to the right side of the fixed plate, a frame is fixedly connected to one side of the elastic telescopic rod, a spring is fixedly connected to the right side of the inner surface of the frame, a connecting frame is fixedly connected to the left side of the spring, a detection wheel is arranged on one side of the connecting frame, a connecting block is fixedly connected to the rear side of the connecting frame, a fixed frame is fixedly connected to one side of the frame, a pressure sensor is fixedly connected to one side of the fixed frame, an elastic telescopic column is fixedly connected to one side of the pressure sensor, a vertical rod is fixedly connected to one side of the elastic telescopic column, and guide wheels are arranged on the top and bottom of the frame.

[0007] Preferably, a cleaning mechanism is provided on the other side of the support plate, and the cleaning mechanism includes a dust box, the bottom of the dust box is fixedly connected to the support plate, a filter plate is inserted into the front of the dust box, the right side of the dust box is connected to a fan, the left side of the dust box is connected to a dust suction head, one side of the detection wheel contacts with a first brush rod, one side of the first brush rod is fixedly connected to the connecting frame, one side of the guide wheel contacts with a second brush rod, and one side of the second brush rod is fixedly connected to the frame.

[0008] Preferably, one side of the connecting frame is slidably connected to a rectangular rod, and one side of the rectangular rod is fixedly connected to the frame.

[0009] Preferably, the other side of the connecting frame is movably connected to a rotating shaft via a first bearing, and one side of the rotating shaft is fixedly connected to the detection wheel.

[0010] Preferably, one side of the guide wheel is fixedly connected to a connecting shaft, and one side of the connecting shaft is movably connected to the frame through a second bearing.

[0011] Preferably, a rectangular groove is provided on the front side of the inner cavity of the dust collecting box, and a sealing ring is fixedly connected to the inner cavity of the rectangular groove.

[0012] Preferably, a shell is fixedly connected to the right side of the top of the support plate, a PLC controller is fixedly connected to the left side of the inner cavity of the shell, a battery is fixedly connected to the bottom of the inner cavity of the shell, and a buzzer is fixedly connected to the left side of the shell.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting up a detection mechanism, during detection, the guide wheel is in close contact with the tunnel side wall, and the detection wheel will also be in contact with the tunnel side wall. Then, the pressure value range is set through the PLC controller, and then the device is moved. When there is a depression or bulge on the wall, the corresponding detection wheel will drive the connecting frame to move, the connecting frame will drive the connecting block to move, the connecting block will drive the vertical rod to move, and the vertical rod will drive the elastic telescopic rod to deform. At this time, a force will be applied to the pressure sensor. After the pressure sensor detects that the pressure value exceeds the set pressure value range, the PLC controller will control the buzzer to work and remind the staff.

[0015] 2. By setting up a cleaning mechanism, during the detection process, the surface of the detection wheel is cleaned by the first brush rod, and the surface of the guide wheel is cleaned by the second brush rod. Then the fan is started to suck the dust into the inner cavity of the dust collecting box through the dust suction head to prevent dust from adhering to the surfaces of the guide wheel and the detection wheel and affecting the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model in the first viewing angle state;

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model in the second viewing angle state;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model in the third viewing angle state;

[0019] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the detection mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the pressure sensor of the utility model.

[0021] In the figure: 1. support plate; 2. detection mechanism; 201. fixed plate; 202. elastic telescopic rod; 203. frame; 204. spring; 205. connecting frame; 206. detection wheel; 207. rectangular rod; 208. connecting block; 209. fixing frame; 210. pressure sensor; 211. elastic telescopic column; 212. vertical rod; 213. guide wheel; 3. cleaning mechanism; 301. dust collecting box; 302. filter plate; 303. fan; 304. dust collecting head; 305. first brush rod; 306. second brush rod; 4. shell; 5. PLC controller; 6. battery; 7. buzzer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The utility model provides a technical solution: a tunnel side wall flatness detection device, comprising a support plate 1, a detection mechanism 2 is arranged on one side of the support plate 1, the detection mechanism 2 comprises a fixed plate 201, an elastic telescopic rod 202 is fixedly connected to the right side of the fixed plate 201, a frame 203 is fixedly connected to one side of the elastic telescopic rod 202, a spring 204 is fixedly connected to the right side of the inner surface of the frame 203, a connecting frame 205 is fixedly connected to the left side of the spring 204, a detection wheel 206 is arranged on one side of the connecting frame 205, a connecting block 208 is fixedly connected to the rear side of the connecting frame 205, a fixed frame 209 is fixedly connected to one side of the frame 203, and the fixed frame 209 A pressure sensor 210 is fixedly connected to one side of the pressure sensor 210, an elastic telescopic column 211 is fixedly connected to one side of the elastic telescopic column 211, and a vertical rod 212 is fixedly connected to one side of the elastic telescopic column 211. Guide wheels 213 are provided on the top and bottom of the frame 203. By setting the detection mechanism 2, during detection, the guide wheel 213 is in close contact with the tunnel side wall, and the detection wheel 206 will also be in contact with the tunnel side wall. Then, the pressure value range is set by the PLC controller 5, and then the moving device is moved. When there is a depression or bulge on the wall, the corresponding detection wheel 206 will drive the connecting frame 205 to move, the connecting frame 205 drives the connecting block 208 to move, and the connecting block 208 drives The vertical rod 212 moves, and the vertical rod 212 drives the elastic telescopic rod 202 to deform, which will generate a force on the pressure sensor 210. After the pressure sensor 210 detects that the pressure value exceeds the set pressure value range, the PLC controller 5 will control the buzzer 7 to work and remind the staff; one side of the connecting frame 205 is slidably connected with a rectangular rod 207, and one side of the rectangular rod 207 is fixedly connected to the frame 203. By setting the rectangular rod 207, the operation of the connecting frame 205 is stabilized, and the connecting frame 205 is balanced and supported; the other side of the connecting frame 205 is movably connected with a rotating shaft through a first bearing, and one side of the rotating shaft is fixedly connected to the detection wheel 206. By setting the first bearing and the rotating shaft, the operation of the detection wheel 206 is stabilized and the detection wheel 206 is limited; one side of the guide wheel 213 is fixedly connected with a connecting shaft, and one side of the connecting shaft is movably connected to the frame 203 through the second bearing. By setting the connecting shaft and the second bearing, the operation of the guide wheel 213 is stabilized and the guide wheel 213 is limited; the right side of the top of the support plate 1 is fixedly connected with a shell 4, the left side of the inner cavity of the shell 4 is fixedly connected with a PLC controller 5, the bottom of the inner cavity of the shell 4 is fixedly connected with a battery 6, and the left side of the shell 4 is fixedly connected with a buzzer 7. By setting the battery 6, it is convenient to power the electrical equipment, thereby facilitating automatic detection.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4A cleaning mechanism 3 is provided on the other side of the support plate 1, and the cleaning mechanism 3 includes a dust box 301, the bottom of the dust box 301 is fixedly connected to the support plate 1, a filter plate 302 is plugged into the front of the dust box 301, a fan 303 is connected to the right side of the dust box 301, and a dust head 304 is connected to the left side of the dust box 301. One side of the detection wheel 206 contacts with a first brush rod 305, and one side of the first brush rod 305 is fixedly connected to the connecting frame 205. One side of the guide wheel 213 contacts with a second brush rod 306, and one side of the second brush rod 306 is fixed to the frame 203. The cleaning mechanism 3 is connected, and during the detection process, the surface of the detection wheel 206 is cleaned by the first brush rod 305, and the surface of the guide wheel 213 is cleaned by the second brush rod 306. Then the fan 303 is started, and the dust is sucked into the inner cavity of the dust collecting box 301 through the dust collecting head 304 to prevent the dust from adhering to the surfaces of the guide wheel 213 and the detection wheel 206 and affecting the accuracy of the detection. A rectangular groove is provided on the front side of the inner cavity of the dust collecting box 301, and a sealing ring is fixedly connected to the inner cavity of the rectangular groove. By providing the sealing ring, a good sealing effect is achieved to prevent dust from mixing with the outside air.

[0025] Working principle: by setting up the detection mechanism 2, during detection, the guide wheel 213 is in close contact with the tunnel side wall, at which time the detection wheel 206 will also be in contact with the tunnel side wall, and then the pressure value range is set by the PLC controller 5, and then the device is moved. When there is a depression or bulge on the wall, the corresponding detection wheel 206 will drive the connecting frame 205 to move, the connecting frame 205 drives the connecting block 208 to move, the connecting block 208 drives the vertical rod 212 to move, and the vertical rod 212 drives the elastic telescopic rod 202 to deform, which will generate a force on the pressure sensor 210. After the pressure sensor 210 detects that the pressure value exceeds the set pressure value range, the PLC controller 5 will control the buzzer 7 to work to remind the staff;

[0026] By setting up the cleaning mechanism 3, during the detection process, the surface of the detection wheel 206 is cleaned by the first brush rod 305, and the surface of the guide wheel 213 is cleaned by the second brush rod 306, and then the fan 303 is started, and the dust is sucked into the inner cavity of the dust collecting box 301 through the dust suction head 304, so as to prevent dust from adhering to the surfaces of the guide wheel 213 and the detection wheel 206 and affecting the accuracy of the detection.

[0027] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tunnel side wall flatness detection device, characterized in that: The invention comprises a support plate (1), a detection mechanism (2) is arranged on one side of the support plate (1), the detection mechanism (2) comprises a fixing plate (201), a right side of the fixing plate (201) is fixedly connected to an elastic telescopic rod (202), a side of the elastic telescopic rod (202) is fixedly connected to a frame (203), a right side of the inner surface of the frame (203) is fixedly connected to a spring (204), a left side of the spring (204) is fixedly connected to a connecting frame (205), and a side of the connecting frame (205) is provided with A detection wheel (206), a connection block (208) is fixedly connected to the rear side of the connection frame (205), a fixing frame (209) is fixedly connected to one side of the frame body (203), a pressure sensor (210) is fixedly connected to one side of the fixing frame (209), an elastic telescopic column (211) is fixedly connected to one side of the pressure sensor (210), a vertical rod (212) is fixedly connected to one side of the elastic telescopic column (211), and guide wheels (213) are provided at the top and bottom of the frame body (203).

2. A tunnel side wall flatness detection device according to claim 1, characterized in that: A cleaning mechanism (3) is arranged on the other side of the support plate (1), and the cleaning mechanism (3) comprises a dust box (301), the bottom of the dust box (301) is fixedly connected to the support plate (1), a filter plate (302) is plugged into the front of the dust box (301), the right side of the dust box (301) is connected to a fan (303), the left side of the dust box (301) is connected to a dust suction head (304), one side of the detection wheel (206) contacts a first brush rod (305), one side of the first brush rod (305) is fixedly connected to the connecting frame (205), and one side of the guide wheel (213) contacts a second brush rod (306), and one side of the second brush rod (306) is fixedly connected to the frame (203).

3. A tunnel side wall flatness detection device according to claim 1, characterized in that: One side of the connecting frame (205) is slidably connected to a rectangular rod (207), and one side of the rectangular rod (207) is fixedly connected to the frame (203).

4. A tunnel side wall flatness detection device according to claim 1, characterized in that: The other side of the connecting frame (205) is movably connected to a rotating shaft via a first bearing, and one side of the rotating shaft is fixedly connected to the detection wheel (206).

5. The tunnel side wall flatness detection device according to claim 1, characterized in that: One side of the guide wheel (213) is fixedly connected to a connecting shaft, and one side of the connecting shaft is movably connected to the frame (203) via a second bearing.

6. A tunnel side wall flatness detection device according to claim 2, characterized in that: A rectangular groove is provided on the front side of the inner cavity of the dust collecting box (301), and a sealing ring is fixedly connected to the inner cavity of the rectangular groove.

7. The tunnel side wall flatness detection device according to claim 1, characterized in that: A shell (4) is fixedly connected to the right side of the top of the support plate (1), a PLC controller (5) is fixedly connected to the left side of the inner cavity of the shell (4), a storage battery (6) is fixedly connected to the bottom of the inner cavity of the shell (4), and a buzzer (7) is fixedly connected to the left side of the shell (4).

Citation Information

Patent Citations

  • Detection bracket convenient for detecting flatness of tunnel wall

    CN212614890U