A scrap proportioning weighing device for nickel alloy production

By designing a scrap material ratio weighing device for nickel alloy production, the automatic ratio of scrap material is achieved by using impellers and transmission chains, the problem of manual ratio of scrap material in the prior art is solved, and the working efficiency is improved.

CN222733672UActive Publication Date: 2025-04-08HENAN HENGYI METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421627543.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-08
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The scrap ratio in the existing nickel alloy production requires manual weighing and distribution, which is labor-intensive and inefficient.

Method used

A scrap material ratio weighing device for nickel alloy production is designed, including four impeller conveyor housings, transmission mechanisms and storage boxes. Through the coordination of the impeller and transmission chain, the automatic proportion and release of scrap material is achieved.

Benefits of technology

It realizes rapid and automatic proportioning of scrap materials, improves work efficiency and reduces manpower consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a scrap material proportioning and weighing device for nickel alloy production, including a mounting plate. Four impeller conveyor housings are mounted on the upper end of the mounting plate. Impeller bodies are housed inside each impeller conveyor housing, with both ends rotatably connected to the inner wall of the housing. A motor is fixedly connected to the outer wall of one of the impeller conveyor housings, and the output shaft of the motor is fixedly connected to the shaft end of one impeller body. This utility model designs the diameters of gears one, two, three, and four by adjusting the proportions of the scrap materials. This ensures that the rotational speed ratio of the four impeller bodies is the same as the proportion of the scrap materials. When the four impeller bodies rotate at this speed ratio, the four types of scrap materials can be fed in the required proportions, thus quickly completing the scrap material proportioning process.
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Description

Technical Field

[0001] The utility model relates to the technical field of nickel alloy production, in particular to a scrap material proportioning weighing device for nickel alloy production. Background Art

[0002] Scraps usually refer to the remaining waste, broken materials and scraps that are not completely consumed in the production process and can no longer be used for the processing of original products. In the production of nickel alloys, different types of scraps are produced in different processes, and the internal composition of these different types of scraps is quite different. In order to achieve the effective recycling of resources and reduce production costs, it is also helpful to reduce waste emissions and achieve a more environmentally friendly production method, and it is often necessary to recycle these scraps. Different scraps have different alloy components. In order to obtain a nickel alloy with a specific chemical composition, these scraps must be mixed in a certain proportion, so the scraps need to be proportioned.

[0003] The existing proportioning method often requires workers to manually weigh different scraps and then distribute them according to a certain ratio to complete the proportioning work. This method is not only very labor-intensive, but also has low work efficiency. Therefore, a scrap proportioning weighing device for nickel alloy production is proposed. Utility Model Content

[0004] The utility model aims to provide a device for weighing proportions of scraps used in nickel alloy production to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a scrap proportioning weighing device for nickel alloy production, comprising a mounting plate, four impeller conveyor housings are arranged on the upper end of the mounting plate, an impeller body is arranged inside the impeller conveyor housing, two ends of the impeller body are rotatably connected to the inner wall of the impeller conveyor housing, a motor is fixedly connected to the outer wall of one of the impeller conveyor housings, the output shaft of the motor is fixedly connected to the shaft end of an impeller body, the four impeller bodies are connected by a transmission mechanism, the transmission mechanism is composed of a first gear, a second gear, a third gear, a fourth gear and a transmission chain, one end of the four impeller bodies extends to one end of the impeller conveyor housing, the first gear, the second gear, the third gear and the fourth gear are respectively fixedly connected to the extended ends of the four impeller bodies, and the outer surfaces of the first gear, the second gear, the third gear and the fourth gear are sleeved with a transmission chain and meshed with the transmission chain.

[0006] As a further preferred embodiment of the present technical solution, both upper and lower ends of the impeller conveyor casing are opened.

[0007] As a further preferred embodiment of the present technical solution, a plurality of guide gears are rotatably mounted on the side end of the mounting plate, and the upper surface of the transmission chain is meshed with the plurality of guide gears.

[0008] As a further preferred embodiment of the present technical solution, a fixing plate is fixedly connected to the bottom of the mounting plate, a chain support gear is rotatably connected to the side wall of the fixing plate, and the chain support gear is located on the inner ring of the transmission chain and meshes with the transmission chain.

[0009] As a further preferred embodiment of the present technical solution, the impeller body is composed of a central column and a plurality of side plates, and the plurality of side plates are distributed in a ring-shaped array on the outer surface of the central column and are fixedly connected to the central column.

[0010] As a further preferred embodiment of the present technical solution, a storage box is provided at the upper end of the four impeller conveyor casings, and the four storage boxes are fixedly connected to the four impeller conveyor casings respectively.

[0011] As a further preferred embodiment of the present technical solution, discharge ports are provided on the mounting plate below the four impeller conveyor casings.

[0012] The utility model provides a device for weighing proportioning scraps for nickel alloy production, which has the following beneficial effects:

[0013] The utility model designs the diameters of gear No. 1, gear No. 2, gear No. 3 and gear No. 4 through the ratios between the various scraps, so that the ratio between the rotation speeds of the four impeller bodies and the ratios between the various scraps can be kept the same. When the four impeller bodies rotate according to this speed ratio, the four scraps can be put in according to the required ratio, thereby quickly completing the ratio work of the scraps. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of another viewing angle of the overall structure of the utility model;

[0016] Figure 3 It is a schematic diagram of a part of the structure of the utility model;

[0017] Figure 4 For this utility model Figure 3 The structural diagram of A in the figure;

[0018] In the figure: 1. Mounting plate; 2. Impeller conveyor housing; 3. Storage box; 4. Gear No. 1; 5. Gear No. 2; 6. Gear No. 3; 7. Gear No. 4; 8. Transmission chain; 9. Guide gear; 10. Discharge port; 11. Motor; 12. Impeller body; 13. Fixed plate; 14. Chain support gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a scrap proportioning weighing device for nickel alloy production includes a mounting plate 1, and four impeller conveyor housings 2 are arranged on the upper end of the mounting plate 1. The upper and lower ends of the impeller conveyor housing 2 are both opened. An impeller body 12 is arranged inside the impeller conveyor housing 2. The two ends of the impeller body 12 are rotatably connected to the inner wall of the impeller conveyor housing 2. A motor 11 is fixedly connected to the outer wall of an impeller conveyor housing 2, and the output shaft of the motor 11 is fixedly connected to the shaft end of an impeller body 12. The four impeller bodies 12 are connected by a transmission mechanism, which consists of a No. 1 gear 4, a No. 2 gear 5, a No. 3 gear 6, a No. 4 gear 7 and a transmission chain 8. One end of the four impeller bodies 12 extends to one end of the impeller conveyor casing 2. The No. 1 gear 4, the No. 2 gear 5, the No. 3 gear 6 and the No. 4 gear 7 are respectively fixedly connected to the extended ends of the four impeller bodies 12. The outer surfaces of the No. 1 gear 4, the No. 2 gear 5, the No. 3 gear 6 and the No. 4 gear 7 are sleeved with the transmission chain 8 and meshed with the transmission chain 8.

[0021] A plurality of guide gears 9 are rotatably mounted on the side end of the mounting plate 1 , and the upper surface of the transmission chain 8 is meshed with the plurality of guide gears 9 .

[0022] By providing a plurality of guide gears 9, the transmission chain 8 can be supported to form a plurality of curved sections, so that the wrap angle between the transmission chain 8 and the gear is large enough to meet the transmission requirements therebetween.

[0023] The bottom of the mounting plate 1 is fixedly connected with a fixing plate 13 , and the side wall of the fixing plate 13 is rotatably connected with a sprocket gear 14 . The sprocket gear 14 is located in the inner ring of the transmission chain 8 and meshes with the transmission chain 8 .

[0024] The bottom of the transmission chain 8 can be propped downward by the provided chain support gear 14 to prevent the bottom of the transmission chain 8 from coming into contact with other components.

[0025] The impeller body 12 is composed of a central column and a plurality of side plates, wherein the plurality of side plates are distributed in a ring-shaped array on the outer surface of the central column and are fixedly connected to the central column.

[0026] Among them, the upper ends of the four impeller conveyor casings 2 are each provided with a storage box 3, and the four storage boxes 3 are fixedly connected to the four impeller conveyor casings 2 respectively.

[0027] The storage box 3 can be used to store various scraps, making it convenient to put in the scraps.

[0028] Among them, discharge ports 10 are provided on the mounting plate 1 below the four impeller conveyor casings 2 .

[0029] The scraps conveyed by the impeller body 12 can be delivered to the bottom of the mounting plate 1 through the provided discharge port 10 , and a collection box for collecting the scraps can be placed under the mounting plate 1 .

[0030] The utility model provides a scrap proportioning weighing device for nickel alloy production, and the specific working principle is as follows:

[0031] When in use, the four kinds of scraps are placed in the four storage boxes 3 respectively, and the starting motor 11 drives the No. 1 gear 4 to rotate. Under the action of the transmission chain 8, the other gears will also start to rotate, thereby driving the four impeller bodies 12 to rotate. The rotation of the impeller body 12 will evenly release the scraps in the storage box 3 to the bottom of the mounting plate 1. According to the ratio between the scraps, the diameters of the No. 1 gear 4, the No. 2 gear 5, the No. 3 gear 6 and the No. 4 gear 7 are designed, so that the ratio between the rotation speeds of the four impeller bodies 12 and the ratio between the scraps can be kept the same. When the four impeller bodies 12 rotate according to this speed ratio, the four scraps can be released according to the required ratio, thereby quickly completing the scrap ratio work. It should be noted that the number of impeller bodies 12 is not limited to four, and its number is the same as the number of types of scraps. Four are used here just for the convenience of display.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for weighing proportions of scraps for nickel alloy production, comprising a mounting plate (1), characterized in that: Four impeller conveyor casings (2) are arranged at the upper end of the mounting plate (1), an impeller body (12) is arranged inside the impeller conveyor casing (2), both ends of the impeller body (12) are rotatably connected to the inner wall of the impeller conveyor casing (2), a motor (11) is fixedly connected to the outer wall of one of the impeller conveyor casings (2), the output shaft of the motor (11) is fixedly connected to the shaft end of one of the impeller bodies (12), and the four impeller bodies (12) are connected via a transmission mechanism, and the transmission mechanism consists of a number one gear (4) The invention relates to a conveyor belt conveyor comprising a first gear (4), a second gear (5), a third gear (6), a fourth gear (7) and a transmission chain (8); one end of each of the four impeller bodies (12) extends to one end of the impeller conveyor housing (2); the first gear (4), the second gear (5), the third gear (6) and the fourth gear (7) are respectively fixedly connected to the extended ends of the four impeller bodies (12); and the outer surfaces of the first gear (4), the second gear (5), the third gear (6) and the fourth gear (7) are sleeved with a transmission chain (8) and mesh with the transmission chain (8).

2. A nickel alloy production scrap proportion weighing device according to claim 1, characterized in that: The upper and lower ends of the impeller conveyor casing (2) are both opened.

3. A nickel alloy production scrap proportion weighing device according to claim 1, characterized in that: A plurality of guide gears (9) are rotatably mounted on the side end of the mounting plate (1), and the upper surface of the transmission chain (8) and the plurality of guide gears (9) are meshed with each other.

4. A device for weighing proportions of scraps for nickel alloy production according to claim 1, characterized in that: The bottom of the mounting plate (1) is fixedly connected to a fixing plate (13), and the side wall of the fixing plate (13) is rotatably connected to a chain support gear (14), wherein the chain support gear (14) is located on the inner ring of the transmission chain (8) and meshes with the transmission chain (8).

5. The device for weighing the proportion of scraps for nickel alloy production according to claim 1, characterized in that: The impeller body (12) is composed of a central column and a plurality of side plates, wherein the plurality of side plates are distributed in a ring-shaped array on the outer surface of the central column and are fixedly connected to the central column.

6. A device for weighing proportions of scraps for nickel alloy production according to claim 1, characterized in that: A storage box (3) is provided at the upper ends of the four impeller conveyor casings (2), and the four storage boxes (3) are respectively fixedly connected to the four impeller conveyor casings (2).

7. A device for weighing proportions of scraps for nickel alloy production according to claim 1, characterized in that: The mounting plate (1) is provided with a discharge port (10) below each of the four impeller conveyor casings (2).