A cabin penetration component air tightness test system

By designing the airtightness test system for the cabin through the cabin assembly and using the airtightness test for the airtightness test in the prior art, the problem of the airtightness test of the cabin through the cabin assembly cannot be independently performed, and efficient and applicable airtightness test is achieved.

CN222733774UActive Publication Date: 2025-04-08XIANGTAN SPECIAL CABLE CO LTD
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Patent Information

Application Number
CN202420726301.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-08
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The prior art cannot independently conduct airtightness tests before assembly of the cabin assembly, which affects the progress of the project.

Method used

A gas-tight test system for the through-cabin assembly is designed, including air tanks, sealing components and test components. The gas tank is supplied with air through the intake valve and the pressure gauge. The sealing component and the test component are used in non-test states and test states respectively. The airtightness is judged by the electronic pressure gauge.

Benefits of technology

It realizes independent airtightness tests on the cabin through the cabin through without affecting the assembly of the entire machine, which improves the test efficiency and is suitable for cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the cabin through the

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Abstract

The present application relates to an air tightness test system for a cabin penetration component, comprising a gas tank, open ends are provided at both ends of the gas tank, connecting pieces are provided at the two open ends, the open ends are divided into a test state and a non-test state, when the open end is in the non-test state, a detachable sealing component is installed on the open end through the connecting piece, and when the open end is in the test state, a test component is installed on the open end through the connecting piece; the test component comprises a sealing ring and an adapter flange, the sealing ring is sleeved between the connecting piece and the gas tank, the connecting piece is connected to the adapter flange, and the adapter flange is connected to the cabin penetration component to be tested; an air inlet valve, a pressure gauge air inlet valve and an electronic pressure gauge are provided on the gas tank; the gas tank is provided with two open ends, which can meet the requirements of air tightness tests on two cabin penetration components at the same time, thereby improving the test efficiency, and according to the size of the cabin penetration component, the adapter flange of the corresponding size can be set separately, so as to perform air tightness tests on cabin penetration components of different sizes, and has a wider range of applications.
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Description

Technical Field

[0001] The present application relates to the technical field of air tightness experiments, and in particular to an air tightness test system for a cabin penetration component. Background Art

[0002] The penetration components that require air tightness testing are mainly used in air and sea environments to solve the problem of stable transmission of power and signals between the equipment inside and outside the cabin under different air pressure environments. Before this, the air tightness test of this type of penetration component could only be carried out after the product was assembled in the whole machine for simulated operation. The air tightness test could not be carried out on the penetration component alone, which seriously affected the progress of the projects related to the penetration component. Utility Model Content

[0003] Based on this, it is necessary to provide a cabin penetration component air tightness test system, including a gas tank, both ends of the gas tank are provided with open ends, the two open ends are provided with connecting pieces, the open ends are divided into a test state and a non-test state, when the open ends are in the non-test state, a detachable sealing component is installed on the open ends through the connecting pieces, and when the open ends are in the test state, a test component is installed on the open ends through the connecting pieces;

[0004] The test assembly includes a sealing ring and an adapter flange, the sealing ring is sleeved between the connecting piece and the gas tank, the connecting piece is connected to the adapter flange, and the adapter flange is connected to the cabin penetration assembly to be tested; the gas tank is provided with an air inlet valve, a pressure gauge air inlet valve and an electronic pressure gauge.

[0005] The sealing assembly comprises a sealing gasket and a flange plate. The sealing gasket is sleeved between the connecting piece and the gas tank. The flange plate is connected to the connecting piece to seal the open end.

[0006] The connecting piece is a bolt.

[0007] Multiple connecting seats are provided at both ends of the gas tank, and the multiple connecting seats are arranged at intervals around the open end. Threaded holes are provided on the connecting seats, and the adapter flange and the flange plate are respectively provided with multiple assembly holes corresponding to the multiple threaded holes one by one. The adapter flange or the flange plate is fixed to the gas tank by connecting with the assembly holes and the threaded holes through bolts.

[0008] The adapter flange includes a potting compound, a pressure plate, and a threading hole. The potting compound is arranged around the threading hole. One end of the pressure plate is fixed to the potting compound, and the other end forms a free end extending to the threading hole. The cabin penetration component to be tested passes through the threading hole, and the pressure plate positions the cabin penetration component to be tested at the threading hole.

[0009] The gas tank also includes an exhaust valve and a safety valve.

[0010] The air inlet valve is connected to the air compressor.

[0011] Compared with the prior art, the advantages of the utility model are:

[0012] The utility model provides a cabin penetration component air tightness test system. Before use, the air tightness of the gas tank is first tested. After ensuring that the gas tank has no air leakage, the cabin penetration component air tightness test can be carried out. During the test, the sealing component at the open end of the end to be tested is removed, the experimental component is installed, and the cabin penetration component with measurement is connected to the adapter flange. The air inlet valve and the pressure gauge air inlet valve are opened, and air is filled into the gas tank from the air inlet valve. The air pressure value is read through the pressure gauge air inlet valve, and the air supply is stopped after the air pressure reaches the air tightness test set pressure, and the timing is performed. After the test time is reached, the pressure value change in the electronic barometer is observed to determine whether the test time is to be tested. Measure the air tightness of the cabin penetration component. If the pressure value of the electronic pressure gauge is within the preset range, it means that the air tightness of the cabin penetration component to be tested meets the standard. If the pressure value is less than the preset range, it means that the air tightness of the cabin penetration component to be tested does not meet the standard. In the utility model, the gas tank is provided with two open ends, which can meet the requirements of air tightness test of two cabin penetration components at the same time, thereby improving the test efficiency. Moreover, according to the size of the cabin penetration component, the adapter flange of the corresponding size can be separately set, so as to carry out air tightness test on the cabin penetration components of different sizes. The scope of application is wider, which has positive significance for improving the flange sealing level of the cabin penetration component and the quality reliability of the cabin penetration component. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the planar structure of the cabin penetration component air tightness test system according to an embodiment of the present application.

[0015] Description of reference numerals:

[0016] 1. Air compressor; 2. Gas tank; 201. Inlet valve; 202. Electronic pressure gauge; 203. Pressure gauge inlet valve; 204. Safety valve; 205. Exhaust valve; 3. Sealing gasket; 4. Flange plate; 5. Connector; 6. Sealing ring; 7. Adapter flange; 701. Assembly hole; 702. Potting glue; 703. Press plate; 704. Threading hole. DETAILED DESCRIPTION

[0017] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0018] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0020] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0021] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0022] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0023] A cabin penetration component air tightness test system comprises a gas tank 2, both ends of the gas tank 2 are provided with open ends, the open ends are divided into a test state and a non-test state, when the open end is in the non-test state, a detachable sealing component is installed on the open end through a connector 5, when the open end is in the test state, a test component is installed on the open end through the connector 5;

[0024] The test assembly includes a sealing ring 6 and an adapter flange 7 assembly. The sealing ring 6 is sleeved between the connecting piece 5 and the gas tank 2. The connecting piece 5 is connected to the adapter flange 7 assembly. The adapter flange 7 assembly is connected to the cabin penetration assembly to be tested. The gas tank 2 is provided with an air inlet valve 201, a pressure gauge air inlet valve 203 and an electronic pressure gauge.

[0025] Before the test, it is necessary to test the air tightness of the gas tank 2. Both ends of the opening are sealed by sealing components. The air inlet valve 201 is connected to the air compressor 1. The air inlet valve 201 and the electric meter air inlet valve 201 are opened. The air compressor 1 supplies air to the gas tank 2. The air pressure value is read by the electronic pressure gauge. After the set air pressure is reached, the air supply is stopped and the test time is waited for. After the test time is reached, the change of the pressure value in the electronic pressure gauge 202 is observed. If it is within the preset range, it means that the air tightness of the gas tank 2 meets the standard. If it is lower than the preset pressure value, it means that the air tightness of the gas tank 2 does not meet the standard. At this time, the air tightness test of the cabin penetration component cannot be carried out.

[0026] When conducting an air tightness test on a cabin penetration component, if only one cabin penetration component is to be tested for air tightness, select one of the opening ends, remove the sealing assembly and replace it with a test assembly, and keep the sealing assembly installed on the other opening end. When conducting an air tightness test on two cabin penetration components, replace the sealing assemblies at both opening ends with test assemblies.

[0027] Before using the air tightness test system for the penetration component, the air tightness of the gas tank 2 is first inspected. After ensuring that the gas tank 2 has no leakage, the air tightness test of the penetration component can be carried out. During the test, the sealing component at the open end that needs to be tested is removed, the experimental component is installed, and the penetration component with test is connected to the adapter flange 7 component. The air inlet valve 201 and the pressure gauge air inlet valve 203 are opened, and air is charged into the gas tank 2 from the air inlet valve 201. The air pressure value is read through the pressure gauge air inlet valve 203. The air supply is stopped after the air pressure reaches the set air pressure for the air tightness test, and the timing is started. After the test time is reached, the pressure value change in the electronic barometer is observed. The air tightness of the cabin penetration component to be tested is judged by the electronic pressure gauge. If the pressure value of the electronic pressure gauge is within the preset range, it means that the air tightness of the cabin penetration component to be tested meets the standard. If the pressure value is less than the preset range, it means that the air tightness of the cabin penetration component to be tested does not meet the standard. In the utility model, the gas tank 2 is provided with two open ends, which can meet the requirements of air tightness test of two cabin penetration components at the same time, thereby improving the test efficiency. Moreover, according to the size of the cabin penetration component, the adapter flange 7 of the corresponding size can be separately set, so as to carry out air tightness test on cabin penetration components of different sizes. The scope of application is wider, which has positive significance for improving the flange sealing level of the cabin penetration component and the quality reliability of the cabin penetration component.

[0028] In the utility model, the sealing assembly includes a sealing gasket 3 and a flange plate 4. The sealing gasket 3 is sleeved between the connecting piece 5 and the gas tank 2 to play a sealing role. The flange plate 4 is connected to the connecting piece 5 to close the open end to facilitate the subsequent air tightness test.

[0029] In the utility model, the connecting member 5 is a bolt. In the utility model, a plurality of connecting seats are provided on the gas tank 2, and threaded holes are provided on the connecting seats. The plurality of connecting seats are arranged at intervals around the open end, and a plurality of assembly holes 701 corresponding to the threaded holes are provided on the flange plate 4. The assembly holes 701 are connected by bolts, and the threaded holes are connected to fix the flange plate 4 to the gas tank 2, and the open end is sealed.

[0030] In the present invention, a plurality of assembly holes 701 are also provided on the adapter flange 7, and the plurality of assembly holes 701 correspond to the plurality of threaded holes one by one, so as to facilitate fixing the adapter flange 7 to the gas tank 2 by bolts.

[0031] In the utility model, the adapter flange 7 includes a potting glue 702, a pressure plate 703, and a threading hole 704. The potting glue 702 is arranged around the threading hole 704. One end of the pressure plate 703 is fixed to the potting glue 702, and the other end forms a free end extending to the threading hole 704. The head of the cabin penetration component to be tested passes through the threading hole 704, and the cabin penetration component to be tested is connected to the gas tank 2. The pressure plate 703 positions the cabin penetration component to be tested at the threading hole 704. When the gas tank 2 supplies gas, the gas enters the cabin penetration component to be tested, and the pressure value is read by the electronic pressure gauge 202 to judge the air tightness of the cabin penetration component to be tested.

[0032] In the utility model, the gas tank 2 also includes an exhaust valve 205 and a safety valve 204. After the gas tank 2 is tested for air tightness, the gas in the gas tank 2 needs to be discharged through the exhaust valve 205. After the cabin penetration component to be tested is installed, the gas is filled in to measure the cabin penetration component. The safety valve 204 is an opening and closing component that is in a normally closed state under the action of external force. When the pressure in the gas tank 2 rises and exceeds a specified value, a special valve is used to prevent the medium pressure in the pipeline or equipment from exceeding a specified value by discharging the medium outside the system, thereby ensuring the safety of the entire test system.

[0033] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A cabin penetration component air tightness test system, characterized in that: It includes a gas tank, both ends of which are provided with open ends, and the two open ends are provided with connecting pieces, and the open ends are divided into a test state and a non-test state. When the open ends are in the non-test state, a detachable sealing component is installed on the open ends through the connecting pieces, and when the open ends are in the test state, a test component is installed on the open ends through the connecting pieces; The test assembly includes a sealing ring and an adapter flange, the sealing ring is sleeved between the connecting piece and the gas tank, the connecting piece is connected to the adapter flange, and the adapter flange is connected to the cabin penetration assembly to be tested; the gas tank is provided with an air inlet valve, a pressure gauge air inlet valve and an electronic pressure gauge.

2. A cabin penetration component air tightness test system according to claim 1, characterized in that: The sealing assembly comprises a sealing gasket and a flange plate. The sealing gasket is sleeved between the connecting piece and the gas tank. The flange plate is connected to the connecting piece to seal the open end.

3. The air tightness test system for a cabin penetration component according to claim 1, characterized in that: The connecting piece is a bolt.

4. A cabin penetration component air tightness test system according to claim 2, characterized in that: Multiple connecting seats are provided at both ends of the gas tank, and the multiple connecting seats are arranged at intervals around the open end. Threaded holes are provided on the connecting seats, and the adapter flange and the flange plate are respectively provided with multiple assembly holes corresponding to the multiple threaded holes one by one. The adapter flange or the flange plate is fixed to the gas tank by connecting with the assembly holes and the threaded holes through bolts.

5. The air tightness test system for a cabin penetration component according to claim 1, characterized in that: The adapter flange includes a potting compound, a pressure plate, and a threading hole. The potting compound is arranged around the threading hole. One end of the pressure plate is fixed to the potting compound, and the other end forms a free end extending to the threading hole. The cabin penetration component to be tested passes through the threading hole, and the pressure plate positions the cabin penetration component to be tested at the threading hole.

6. The air tightness test system for a cabin penetration component according to claim 1, characterized in that: The gas tank also includes an exhaust valve and a safety valve.

7. The air tightness test system for a cabin penetration component according to claim 1, characterized in that: The air inlet valve is connected to the air compressor.